AP&T AP-DB1223 User manual

Distant Space Static Removal Ion Bar
Shanghai Anping Static Technology Co.,Ltd
AP-DB1223

Suitable for electronics, optoelectronics,
semiconductor and other industries
Effectively solve the problems
caused by static electricity
Prevent adhesion of objects
Static removal Prevent blockage of feeder
Prevent static electricity
Prevent material splash

Test standard：ANSI/ESD.STM3.1，SJ/T 11446—2013
Test instrument：Trek charge plate tester
Test voltage：±1000V → ±100V attenuation
Test environment：humidity 50±5%；temperature 23±3℃HEPA（FFU）Airflow speed：0.35-0.5m/s；
Working frequency：5Hz
Note: The following data is for reference only. The discharge data will
be different due to the different use environment and working
parameters.
Other test data (discharge range, ion bar width direction)：
Test bearing chart The diagram of discharge range test date
The figure below shows the approximate size of the discharge
coverage space of the space ion bar within 60s (L is the length
of the ion rod):
Test bearing chart
POWER
Space ion bar
Vertical test distance
Charge plate tester
Anemometer
150mm from the ground
Z
Vertical center test data
Test height：Z=600
Positive discharge time(s)Negative discharge time(s) Balance voltage AVG(V)
1.8 1.8 -16.8
Test height：Z=900
Negative discharge time(s)
5.2 6.4 1.4
Test height：Z=1200
Negative discharge time(s)
9 11 4.9
AP-DB1223 space ion bar is a bar-type static elimination device developed and produced by Anping Company to eliminate static
electricity and maintain static balance in clean spaces, which adopts a DC high voltage power supply and a special silicon-based
electrode acting on the positive and negative coupling electrode needles through the positive and negative DC high voltages
alternately to generate corona discharge, ionize air molecules, and generate a large number of positive and negative air ions to
neutralize the partial unbalanced electrostatic charge in the space to achieve efficient and reliable maintenance of the electrostatic
balance in the space, reduce particle adhesion in the space, make polluting particles easy to be filtered out by the air conditioning
purification system, and reduce particle pollution in the space.
1000mm
1500mm
Y （ mm ）
0
Trek 150*150mm plate tester
Z （ mm ）
+300-300 +450 [phone]
500mm
HEPA(FFU)
L
L
The parallel installation
spacing of space ion bar
is 1200mm
High Efficiency Static Removal
Keep a clean production environment and stay
away from static electricity
Vertical downward laminar flow
Positive discharge time(s)
Positive discharge time(s)
Balance voltage AVG(V)
Balance voltage AVG(V)
Test Width(mm)
Test Height Z (mm)
Discharge Time（s）

Intelligent Remote Control
Ion balance/ion output frequency adjustable
Button function instructions
Unlock Unlock before adjusting operating parameters
Run / Pause Device starts running when power is on. Press "STOP" to standby and no
high voltage output. Press "RUN" again and the device will start working.
Adjust cleaning
cycle CTTH → +/-
Press CTTH first, then press +/- to increase or decrease the cleaning cycle.
The default cleaning cycle is 15 days, and the adjustment range is 1-60
days;The cleaning function will alarm and the power will be restarted to
restore the set time when the countdown is 0 days; the cleaning function
will be invalid when it is set to 0 days.
Adjust frequency FREQ → +/-
Press FREQ first, then press +/- to increase or decrease the output frequency
of positive and negative ions(cycle setting). Note: This adjustment function
can only be effective if the coding switch is in C or D position.
Adjust balance IBN → +/-
Press IBN first, then press + when the positive voltage on flat panel
detector or discharge object surface is high, press IBN first, then press
- when the negative voltage on flat panel detector or discharge object
surface is high until the ion balance reaches the ideal status.
Confirm CAL → OK Note: Press CAL first, then press OK to confirm after adjusting the output
parameter; otherwise, false alarms are likely to occur.
Reset CAL → Reset，Press CAL first，then press
Note: The discharge effect will be improved if the ion balance (output) is adjusted to the opposite polarity of the charged object in the case where the static charge with a certain polarity is attached to
the static charge removal object in advance. However, be careful not to charge the object back in this case.
Function Symbol Operation instructions

Intelligent Remote Control
Ion balance/ion output frequency adjustable
The ion balance voltage can be adjusted by adjusting the negative high voltage amplitude remotely.
The output frequency of positive and negative ion is adjustable, which is suitable for different
discharge distance to achieve faster discharge speed.
TIME
Reduce the negative high voltage amplitude,
the negative ion output decreases
Adjust ion balance voltage
TIME
TIME TIME
Adjust ion balance voltage
Increase the negative high voltage amplitude,
the negative ion output increases
TIME
TIME TIME
TIME
Adjust the output frequency of
positive and negative ions
Adjust the output frequency of
positive and negative ions
The output frequency of
positive and negative ions
increase
The output frequency of
positive and negative ions
decrease

AC
Power frequency AC
T
Pulse DC Pulse DC
T
Pulse DC
Discharge effect is better compare to power
frequency AC ion bar
Pulse DC
Pulse DC VS traditional AC
Pulse DC method generate ions with two polarity by
applying "+" and "-" high voltage alternately on each
electrode needles.
Compared with power frequency AC method, the
utilization rate of ion generation is higher. And its
static elimination ability can be exerted no matter in
short or long distance. In addition, the discharge
frequency can be adjusted, which can extend the
discharge distance. The output ratio of positive and
negative ions can be adjusted, which is convenient
for intelligent control.
Positive pulse Negative pulse
+HV
-HV
（Positive high voltage）
（Negative high voltage）
Positive voltage working time
Negative voltage working time
+HV
-HV
（Positive high voltage）
（Negative high voltage）
Positive voltage working time
Negative voltage working time
High voltage power supply

No.4
Special discharge structure design
Dedicated Si electrode configuration which is suitable
for the elimination of space static electricity.
No.2
Working status indicator
Green light: Normal work
Red light: Abnormal high voltage
Blue light: Infrared adjustment / pause /
cleaning indication
No.3
Features
Safe / Easy to use / Durable
Electroshock-proof
Protection against human electro-shock.
Intelligent remote control
Ion output characteristics can be adjusted by
remote control.
No.1

No.5
No.6
No.7
7 kinds of length specifications
There are 7 kinds of length specifications which
can meet the requirements of different ionization
range and save the quantity and workload of
adaptor and ion bar installed.
End to end connection in
series to simplify wiring
The product can be switched on from end to
end to simplify wiring. Each adapter power
supply can load up to 2 space bars.
Features
Safe / Easy to use / Durable
CE certification
It can effectively avoid external
electromagnetic interference affecting
the normal operation of the ion bar
which is a high-security and high-
reliability static eliminator.

Product details
Unit：mm
Mounting bracket dimensions Adapter dimensions
Ion bar dimensions
Product size
25
3
25
3
16
Φ5
34
25
34
Temperature and humidity sensor
Status indicator
Temperature and humidity sensor
Status indicator
Coding switch
Power connector
Front
Back
port Three-phase power socket
Two middle electrodes' spacing is 200mm, two end electrodes' spacing is 100mm
RJ45 power/communication port
Installation slot
Total length of ion bar L=750+400*n，（n=0,1,2,3,4,5,6）
Product details / product size / product specification
Product Use
304 stainless steel
three-combination
M5 pan head cross bolt
with flat spring pad

Product specification
Model AP-DB1223
Input voltage DC 24V
Power ＜ 5.5W
Working voltage ±10KV-15KV
Ion emission Pulse DC
Emitter electrode Si
Output frequency
0.01，0.03，0.05，0.07，0.1，0.3，0.5，0.7，1，3，5Hz；
ex-work setting：5Hz，parameters can be adjusted by coding switch or remote control.
The ion balance has been calibrated at the factory which can be adjusted again with a charge
plate tester by selecting the appropriate operating frequency according to the on-site usage.
Duty ratio 5%—95%（Parameters can be adjusted by remote control）
Ozone thickness ＜ 0.1ppm（50mm away from the emitter electrode ）
Alarm indicator Green light—Normal work, Red light—Abnormal high voltage, Blue light—Debugging/cleaning indication
RJ45 port indicator: Green light—Power-on indication, Orange light—Flashing with working frequency
Status monitoring
RS485（115200bps,8,1,n,n）≥ 20ms
Collector open circuit：＜ 50V,100mA
Working temperature 0℃ -50℃
Working humidity ＜ 70%
Dimensions L*W*H：{750，1150，1550…→ 3150}*36*68mm
Bar material Flame retardant PVC、ABS
Packaging accessories 180°rotatable mounting bracket，M5-12*12*4 square nut
Power adapter GRT-240200：DC24V 2A，dual network port output，123*61*40.5mm（L*W*H）
Power cord 2.5m
Warranty 1Year
Certification CE

Take out ion bar, power adapter, power cable, stainless
steel mounting bracket and other accessories from the
packing box and install the stainless steel mounting
bracket on the mounting slot of the ion bar base. Select
the best static discharge position and install the bar body
and the supporting power supply firmly.
Insert one end of the power cord into the socket of the
power adapter, and the other end into the power port on
the bar body. The port wiring information is shown in
the table below.
Bracket installation
Adjustable bracket
The network port power indicator light on and the panel
indicator light green shows ion bar working normally.
Adjust the appropriate voltage output parameters to
output positive and negative ions to neutralize the
electrostatic charge in the space.
1
2
3
Step of use
+-
OK
CTTH
PWM FREQ CFM
IBV
IBN
123
6
5
4
IBP
CAL ALTH
AP&T
R
Network port cable function information
1 Orange +24VDC
2 White-orange +24VDC
3 Blue RS485+B
4 White-blue RS485+A
5 Green GND
6 White-green GND
7 Brown HVAL：Eliminator high voltage alarm
8 White-brown ACT：Eliminator power-on indication
Clean：Eliminator cleaning indication
9 Metal shield PE
The output wiring diagrams of pins 7 and 8 are as
follows:
AP-DB1223 coding switch
0：Pause / modify address
1：0.01HZ
2：0.03HZ
3: 0.05HZ
4: 0.07HZ
5: 0.1HZ
6: 0.3HZ
7: 0.5HZ
8: 0.7HZ
9: 1HZ
A: 3HZ
B: 5HZ
C: Remote control / terminal control
D: Remote control / terminal control
E: Negative high voltage output (P:95%、N:5%-105HZ)
F: Positive high voltage output (N:95%、P:5%-105HZ)
Indicator function
Blue light: Infrared adjustment/pause/cleaning indication
Green light: Normal work
Red light: Alarm indication
NPN function
7: High voltage indication
8: Power-on indication, cleaning indication
Connect to AC
power supply
cable
cable
Network port adapter
Products Use
Step of use/Installation position/Packing accessories
HV Alarm signal:Normal--always open、Abnormal--always close
Power signal :Normal--always close
cleaning signal:Clean--always open

1) Place the ion bar in the working area where static electricity is to be eliminated and the installation angle is perpendicular to the surface of the
charged body.
2) Ion bar should be at least 10cm away from the metal conductor and metal grounding body around the electrode and the bar body must be reliably
connected to the ground wire.
Installation position
Power adapter AP2930003 1
National standard
power cord 8YXG25110 1
8WXI00004 1
8WXI00002
AP8038005 4
M5 Flake Slider Nut AP8933000 M5*12*12*4 2
AP8943000 M5 6
AP8946004 M5 6
AP8900001 M5*12 6
1LML05000 M5 4
AP6620006 —— ——
AP2253011 1
Packing accessories
+ OK -
CTTH
PWM FREQ CFM
IBV
IBN
123
6
5
4
IBP
CAL ALTH
AP&T
R
Part name Picture Part No. Specification Qty
L-shaped stainless steel
mounting bracket
Single-end crystal
head black shield
ethernet cable
Double-end crystal
head black shield
ethernet cable
Hex nuts
304 stainless steel
spring washer
304 stainless steel flat
gasket
304 stainless steel pan
head Phillips screw
Remote control
Needle holder
GRT-240200 DC24V 2A P/N:1/2+ 5/6- network
metal PE
Standard 1.8m，optional 3m/5m
Standard 2.5m，optional 5m/10m
FUTP CAT.5E 26AWG 4Pair Jacket
PVC OD:5.6±0.2mm bag packed Optional
Height 25mm /Width 16mm/
Thickness 3mm/Aperture
5mm（measured 4.8mm）Infrared remote control
（L*W*H ：85.76*39.76*6.66）

Trouble shooting
NO.
1
2
The mainboard is abnormal-the orange light is off Return to factory for maintenance
3
4
Confirm the installation location and stay away from surrounding conductors,
confirm whether the electrode needle is close to or touching the metal conductor and
remove foreign objects
Return to factory for maintenance
Return to factory for maintenance
5
Return to factory for maintenance
Return to factory for maintenance
Check the grounding of the ion bar and plant equipment, and return to the factory
for maintenance
6Return to factory for maintenance
Safety warning
1. Please read the instruction manual carefully before installing and using this equipment.
2. The whole set of equipment must be reliably grounded during use, otherwise it is easy to cause abnormality or even damage to the ion bar.
3. Do not use this equipment in environment where humidity is > 70%.
4. It is strictly forbidden to use this equipment in flammable and explosive environments.
5. Unauthorized disassembly of the product is strictly prohibited, internal maintenance and repair must be performed by professionals.
6. It is strictly forbidden to touch liquid during use, otherwise an abnormality may occur and cause electric shock or fire.
7. Power must be turned off during inspecting or replacing the product, otherwise it may cause electric shock or fire.
8. The product is ventilated with dry and clean air or nitrogen which will work abnormally or be damaged if the gas source contains water or
grease.
9. The product is specially designed to eliminate static electricity. It is strictly forbidden to use it for other purposes. Any abnormal use may
cause machine failure, electric shock, fire and other accidents.
10.Its strictly forbidden to touch the electrode needles when power is on, otherwise it is easy to cause malfunctions and electric shock
accidents.
11.The electrode needle is a sharp metal object, please use it with care.
12.Please check the specifications of the power supply before powering on the product. Any power supply that does not meet the
specifications will cause damage to the product.
13.Please check the product power cord/communication cord regularly and replace it immediately if it is damaged. Otherwise it is easy to
cause problems such as electric leakage, poor communication, and abnormal operation.
Problems Reasons Solutions
The indicator on the label
panel is offpa
Poor contact of the power cable Check whether the power cable is in good condition and securely connected
Power supply mismatch Confirm the power supply specification（INPUT：100—240VAC 50/60Hz；
OUTPUT：24VDC 2000mA）
Electromagnetic interference
Abnormal discharge
No power supply for high voltage module
High voltage module is damaged
Panel indicator red light on
The product is smoky or burnt High voltage module is damaged or insulation of
the discharge seat is damaged
Main-board chip is damaged caused by poor
grounding or no grounding
High voltage module is damaged
Main-board chip is damaged
Unable to discharge
Check whether the power cable is in good condition and securely connected
Confirm the power supply specification（INPUT：100—240VAC 50/60Hz；
OUTPUT：24VDC 2000mA）
Turn off the power switch / unplug the power cable, restart the ion bar
The electrostatic removal
performance decreased
Whether the discharge seat is tightened
Discharge needle is polluted and damaged
Bearing set of ion bar is improper
There are conductors or other ion bar around
Confirm the discharge seat is tightened
Clean or replace the discharge needle
Confirm the best bearing set
Remove (moving) conductors or other ion bar
No power supply, power-on indicator-green light is off Check the power supply cable
Poor contact of the power cable
Power supply mismatch
The indicator of the RJ45
interface is off (green light
indicates power-on, orange
light flashes with working
frequency)

The ion bar should be cleaned and maintained in time according to the use environment and the required electrostatic protection
requirements in order to ensure the good performance of the product. That is, unscrew the electrode needle assembly into an ultrasonic
cleaner and ultrasonically clean for 10 minutes. Ultrasonic cleaning will remove dust particles attached to the electrode needles as well as
most of the white crystal attachments which will improve its performance significantly.
1、Note:
A、peration must be done 10 minutes after power cut off.
B、The ultrasonic cleaning fluid is pure water, not corrosive solvents such as circuit board cleaning agents, otherwise it will corrode the
plastic electrode holder.
C、The ion bar must be powered on after moisture is completely volatilized after cleaning.
2、If the working indicator light of the power plug-in port on the end cover of the bar body and the panel indicator light are off, it should be
stopped and repaired by professional maintenance personnel. It can be used only after the electrical performance index is normal.
Maintenance
After-sales service
AP-DB1223 space ion bar has undergone rigorous testing and aging treatment before ex-work. Its performance has
completely reached the relevant indicators marked in the usage instruction.
1. AP&T makes a commitment to the customer that any defective parts inspected by AP&T will be repaired or replaced free of charge
within one year from the date of purchase. However, this commitment does not apply to:
(1) The device is incorrectly used or installed.
(2) Damage caused by negligence or accident during use.
(3) Modified, disassembled or repaired by other service departments not authorized by Anping Company.
2. The discharge electrode is a consumable product which is not included in the scope of warranty and will be charged for replacement
when repairing.
3. AP&T shall not be liable for any incorrect use of the products except for repair or replacement of parts as specified above.

专业创造价值
AP&T
Professional electrostatic intelligent monitoring/analysis
and elimination solution provider
Speciality Creates Value
AP&T
Shanghai Anping Static Technology Co.,Ltd
Tel : [phone]
Fax : [phone]
Postcode : 200233
Website : www.ap-static.com
Address : 3/F,Building 27,No.69,Guiqing Road,Shanghai,China