Getinge 86 SERIES User manual

GETINGE 86-SERIES
TECHNICAL MANUAL
502606900
SEV0725001-

<Doc_TEC><Doc_502606900><Rel_B><Lang_GB>
Page 2 of 174
Contents
FOREWORD ____________________________________________4
SAFETY REGULATIONS _________________________________5
Important _________________________________________________ 5
In an emergency ___________________________________________ 5
Product liability ____________________________________________ 5
Isolating device ____________________________________________ 5
INTRODUCTION ________________________________________6
Intended use of the machine_________________________________ 6
Attention symbols __________________________________________ 6
Description _____________________________________________7
General ___________________________________________________ 7
Control system_____________________________________________ 7
Aborting program start______________________________________ 8
Aborting a running program _________________________________ 8
Schematic diagram _____________________________________9
Electric heating ____________________________________________ 9
Explanation of symbols _____________________________________ 9
Steam heating _____________________________________________ 10
Explanation of symbols _____________________________________ 10
Steam and electric heating __________________________________ 11
Explanation of symbols _____________________________________ 11
Software description and settings________________________12
Description _______________________________________________ 12
Control panel ___________________________________________13
Display____________________________________________________ 13
Program selection buttons___________________________________ 13
Menu selection buttons _____________________________________ 14
Scrolling in menus and lists______________________________15
Field editing ____________________________________________15
Passwords _____________________________________________16
Operator __________________________________________________ 16
Supervisor_________________________________________________ 16
Service ___________________________________________________ 17
Programming ______________________________________________ 17
Menu tree ______________________________________________18
Menu tree _________________________________________________ 19
A-parameters ______________________________________________ 52
P-parameters ______________________________________________ 53
PREVENTIVE MAINTENANCE ____________________________55
General ___________________________________________________ 55
Periodic maintenance_______________________________________ 55
Function check _________________________________________56
Instruction manual, cable, switch_____________________________ 56
Filters and valves___________________________________________ 56

Page 3 of 174
<Doc_TEC><Doc_502606900><Rel_B><Lang_GB>
Controls___________________________________________________ 56
Insert for goods ____________________________________________ 56
Door______________________________________________________ 56
Detergent dosing ___________________________________________ 57
Flushing system____________________________________________ 57
Temperature check _________________________________________ 57
Dryer _____________________________________________________ 57
Printer (option) _____________________________________________ 57
Fault indications ________________________________________58
Handling alarms____________________________________________ 58
Alarm _____________________________________________________ 59
Troubleshooting ________________________________________60
Repair and adjustment __________________________________65
Connecting a PC ___________________________________________ 65
Connecting a barcode scanner_______________________________ 66
Loading programs to flash memory___________________________ 68
Loading language files ______________________________________ 72
Cold start _________________________________________________ 75
CALIBRATION _____________________________________________ 76
Pressure sensor for circulation pump _________________________ 80
Temperature sensor - with resistor____________________________ 82
Temperature sensor - with ice bath and oil bath ________________ 84
Differential pressure gauge for dryer __________________________ 86
Replacing a temperature sensor______________________________ 89
Door______________________________________________________ 90
Cleaning the filters in the solenoid valves______________________ 99
Dryer _____________________________________________________ 100
Conductivity measurement (extra equipment) __________________ 101
Setting detergent and rinse-aid quantities _____________________ 103
Jumpering an expansion card________________________________ 104
Replacing a hose to a hose pump ____________________________ 105
Servicing the booster tank___________________________________ 106
Printer configuration ________________________________________ 107
List of components ________________________________________ 108
MONITORING SYSTEM __________________________________111
Description _______________________________________________ 111
Software description and settings ____________________________ 112
Field editing _______________________________________________ 113
Passwords ________________________________________________ 114
A-parameters ______________________________________________ 115
P-parameters ______________________________________________ 115
Fault codes________________________________________________ 116
Repair and adjustment ______________________________________ 117
Component locations on the 86 series ________________________ 124
Electrical diagram_______________________________________127

<Doc_TEC><Doc_502606900><Rel_B><Lang_GB>
Page 4 of 174
© Copyright
The content of this manual must not be copied, in
whole or in part, without the written consent of Getinge.
FOREWORD
This service manual is intended for maintenance and service personnel working with
Getinge 86-series washer disinfectors.
The service manual is divided into the following sections:
Safety regulations•
Introduction to the machine•
Preventive maintenance•
Fault indications and troubleshooting•
Software description and menu tree•
Repair and adjustments•
Electrical diagram of the washer disinfector•
Monitoring system (option)•
Electrical diagram of the monitoring system•
The purpose of the service manual is to provide information for the maintenance and
servicepersonnelwhosejobitistoensuresafeoperationwithoptimumefciency.
Before starting work on the machine, the maintenance and service personnel must have
read the safety instructions in this manual and familiarised themselves with the operation
of the machine and its safety instructions.
Read the safety instructions in the service manual before starting work on
the machine.
The information in this manual describes the machine as dispatched from Getinge.
There may be differences due to customization.
The machine is accompanied by the following documentation:
User manual•
Installation manual•
Technical manual (this book)•
Spare parts list•
Goods positioning instructions•
The goods positioning instructions supplied must be put up in a clearly visible position
at the time of installation.
Getingereservestherighttochangethespecicationanddesignwithoutpriornotice.
The information in this manual was up to date on the date of issue of the manual.

Page 5 of 174
<Doc_TEC><Doc_502606900><Rel_B><Lang_GB>
SAFETY REGULATIONS
This machine has been designed with a number of built-in safety devices.
To avoid injury, it is highly important not to bypass or disable these safety devices.
NOTE:
Before starting any servicing or maintenance work on the machine, isolate it from the
incoming electrical supply and shut off water and steam supplies.
Important
Take care when handling the process chemicals used in the machine. Read the de-•
tails on the container or contact the manufacturer:
- if the agent comes into contact with the operator’s eyes or skin or if the vapors are
breathed in, etc.
- about storing the agent and disposing of empty containers.
The machine must be connected in accordance with the installation instructions.•
(Check against the rating plate)
The machine may only be operated by adults.•
Installation and service work must be done by personnel trained in the use of this•
machine.
Never bypass the door switch of the machine.•
Leakage in the system, due to a worn door seal for example, must be repaired with-•
out delay.
Before doing any repair and service work, the personnel concerned must study the•
relevant handbooks and service manuals.
Before welding begins on or close to the machine, all wiring connected by plugs•
and sockets must be disconnected from all circuit boards in the machine.
The machine must not be hosed down with water.•
Take care when using corrosive detergents.•
Precautions must be taken with hot water and steam.•
Run a program with disinfection before starting servicing work. If this is not pos-•
sible, disinfect the machine with disinfectant before starting servicing work.
Before starting servicing work on the machine, make sure that the machine (booster•
tank and chamber) does not contain any water.
Before starting any servicing or maintenance work on the machine, isolate it from•
the incoming electrical supply and shut off water and steam supplies.
Spare parts must be obtained only via Getinge EDC.•
In an emergency
Switch off the main switch•
Close stopcocks in the water and (where present) steam supply lines.•
Product liability
Anymodicationorincorrectuseoftheequipmentwithouttheapprovalof
Getinge Disinfection AB invalidates Getinge Disinfection AB’s product liability.
This product was manufactured by:
GETINGE DISINFECTION AB
Ljungadalsgatan 11, Box 1505
351 15 Växjö, Sweden
Isolating device
Themachinemustbettedwithaseparateisolatingdeviceintheelectricpowersupply.
The isolating device must be easily accessible on a wall close to the machine.

<Doc_TEC><Doc_502606900><Rel_B><Lang_GB>
Page 6 of 174
INTRODUCTION
Intended use of the machine
Getinge 86-series washer disinfectors are intended for cleaning, disinfecting and drying
surgical instruments (solid and tubular), dishes, hand bowls and baby feeding bottles,
containers,anesthesiaequipment(criticalobjectssuchassurgicalinstrumentsandan-
esthesiaequipmentmustalsobesterilizedbeforeuse),laboratoryglassandOPshoes.
The items must be placed in the proper accessories, recommended by
Getinge Disinfection AB.
ThecustomerisresponsibleforensuringthatanInstallationQualicationanda
PerformanceQualicationaccordingtoISO15883arecarriedoutbeforetheproduct
goes into service.
Incorrect use may result in damage and injury.
Attention symbols
Some of the warnings, instructions and advice in this manual are so important that we
use the following special symbols to draw attention to them. The symbols and designs
used are:
This symbol indicates a warning in the service manual. It warns of a hazard
that may lead to more or less severe injury and in certain cases mortal dan-
ger.
It also highlights warnings to avoid damage to equipment.
This symbol highlights a warning in the text of the service manual dealing
with the handling of components sensitive to ESD. The hazard that it warns
about may result in damage to hardware and/or circuit boards.
This symbol highlights the risk of injury by burning. The part or the surface
may be very hot.
This symbol shows that voltage is or may be present in the machine or parts
of the machine.

Page 7 of 174
<Doc_TEC><Doc_502606900><Rel_B><Lang_GB>
Description
General
A description of the mechanical design and general functions of the machine is
given the instruction manual. This section contains a general description of the
control system For detailed information about the software and its settings, see
Chapter 4, Software description and settings.
Control system
The machine has an electronically programmable control system which can hold
12 programs. The control system is operated from the control panel above the door of
the machine.
Six of these programs can be started with the program selection buttons. With 1-6
you can choose up to six programs. If the control system has more programs, the subse-
quentonesarechosenfromascrollablelist.Youcanreachthelistofavailableprograms
(from standby mode), by pressing Stwice and choosing a program with Jor H.
ConrmthechosenprogramwithS.
The machine comes with a number of standard programs in the programmer (see the
appendixforStandardprograms).Parametersintheseprogramscanbemodiedtosuit
the needs of individual users. Individual programs can be created with a PC. An entire
standard program or parts of one can be used as a starting point for programming.
Programming may only be done by an authorized service technician.
Programs are chosen with the program selection buttons and the program is started with
V(starting of a program is indicated by the yellow lamp at Mashingfortenseconds
and then going out).
When the program is complete, the green lamp at Nlights up and the door can be
opened manually (on a machine with manual door). With an automatic door, the door
opens automatically when the program is complete.
TheillustrationonthenextpageshowstheprogramsequenceintheOP-Dprogram.
P01 OP-D
60,0C 3
Menu selection buttons
(see Software description
and settings)
Start button for
washing programs
Program selection buttons
V1363
Alarm reset button
Green lamp: Program complete
Yellow lamp: Program running
Red lamp: Fault code indication
Actual
temperature in
the chamber
Cycle of the
process
Program number

<Doc_TEC><Doc_502606900><Rel_B><Lang_GB>
Page 8 of 174
V1513
1 Pre-rinse 1
2 Pre-rinse 2
3 Wash
4 Neutralize
5 Post-rinse 1
6 Post-rinse 2
7 Final rinse
8 Disinfection
9 Drying
Program cycles
A Alkaline detergent
B Neutralisation
C Instrument milk
(extra equipment)
If instrument milk is
dosed, neutralisa-
tion is not dosed.
90
80
70
60
50
40
30
20
10
100
10 20 30 40 50 60 min
5
CW HWHW
(DW
option)
A
B
9
3 861
HWCW+HW
7
(C)
Aborting program start
A started program can be aborted within ten seconds of the door being locked. To abort
a started program, press Vagain. During the period when the program can be abort-
ed,ayellowlampashesat M. The door is unlocked and opened automatically and
the machine can be restarted in the usual way.
Aborting a running program
While a program is running, the machine can be stopped with the main switch.
If the power is switched on again within 60 seconds, the program continues un-
til the end. If the power is switched back on after more than 60 seconds, fault code
F00 PWR FAILUREisdisplayed.Toacknowledgethealarm,rstsilencetheaudible
signal by pressing U. When the fault has been corrected, enter the password and con-
rmbypressingS.Allliquidisdrainedfromthemachineandthesoiled-sidedooris
unlocked and goes down.

Page 9 of 174
<Doc_TEC><Doc_502606900><Rel_B><Lang_GB>
Explanation of symbols
V1560
Schematic diagram
Electric heating

<Doc_TEC><Doc_502606900><Rel_B><Lang_GB>
Page 10 of 174
V1434
Steam heating
Explanation of symbols
V1560