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APlusLift HW-10KBP User manual

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1
INSTALLATION
MANUAL &
OPERATION
INSTRUCTIONS
BASEPLATE CAR LIFT
2-POST LIFT AUTO HOIST
APlusLift HW-10KBP
2
READ THIS MANUAL COMPLETELY BEFORE
INSTALLING LIFT!!!
DISTRIBUTED BY:
Songa Enterprises LLC
8512 122ND AVE NE #25
Kirkland WA 98033
E-mail: apluslift@gmail.com
Text or Call: 425-429-2699
Website: www.apluslift.com
READ THIS BEFORE INSTALLING THE LIFT!
Improper installation can cause injury or damage!
• Read this installation and operation manual in its entirety before attempting to install the lift. Manufacturer or
Distributor assumes no responsibility for loss or damage of any kind, expressed or implied, resulting from improper
installation or use of this lift. Always use professional installation companies.
• All persons using the equipment must be responsible, qualified, and carefully follow the operation and safety
guidelines contained in this manual.
• A level floor is required for proper lift installation and operation.
• DO NOT install this lift on any asphalt surface. Only on concrete surface a minimum of 6” thick and 3,500 psi tensile
strength with steel or fiber mesh reinforcement.
• DO NOT install this lift over concrete expansion joints or cracks. (Check with your building architect.)
• DO NOT install this lift on an upper floor without written authorization from your building architect. Should only be
installed on basement floor.
• DO NOT attempt to lift only part of a vehicle. This lift is intended to raise the entire body of a vehicle only. This
will bend the arms and void the warranty.
• DO NOT attempt to use the overhead beam to lift engines, or any other parts out of a vehicle. Doing so will bend the
overhead beam and void the warranty.
• NEVER lift any persons or vehicles containing persons. This lift is designed to lift empty vehicles only.
Tools For Installation
•
Concrete Rotary Hammer Drill with 3/4
”
Drill Bit
•
Rubber Hammer
•
Chalk Line
•
Sockets and Open Wrench set
•
Ratchet Driver
•
Vise grips
•
Tape Measure
•
Screwdrivers
•
Torque wrench
•
Two 10
’
to 12
’
step ladders
•
4
’
Level
•
12 Inch Crescent Wrench
•
AW32 Non-foaming Hydraulic Fluid (4 gallons)
3
Caution Labeling Exemplification
4
TABLE OF CONTENTS
1. INTRODUCTION
2. INSTALLATION & OPERATION
3. MAINTENANCE & SAFETY
5
1. Introduction
BOLT BOX CONTENTS
QTY Part description
1
Steel Floor Plate(floor pan & plate cover)
2
Socket head cap screws for floor plate
1
Fitting extension to cylinder in power unit side
4.3 inch
2
Short fittings to cylinders(already installed)
10
Anchor Bolts
M18x160
16
Socket Bolts for tools box mounting to arms
4 Bolts, washers & nuts for power unit mounting to
column
M8X20
4
Arm pins
1
Hydraulic hose long for cylinder to cylider
1
Hydraulic hose short for cylinder to power unit
2
Truck adapter sets
4
Carriage lift arms
1 Hydraulic power unit 220 Voltage, single phase w/
manual release handle
2 Wire rope equalizer cables w/ M18 thread on nuts &
washers
2
Columns
2
Cover sheets for Columns(option)
6
Fig.1, 2
7
Fig 3
8
2. INSTALLATION & OPERATION MANUAL
Your lift is designed for many years of trouble-free service when properly installed &
maintained. Please take the time to read this installation manual before proceeding.
INSTALLATION TIPS
• This Lift is built from very heavy metal material. User proper lifting techniques when lifting individual pieces. Use
plenty of help when moving lift pieces. It is a good idea to wear work gloves to protect your hands.
• This lift is designed to be installed on a minimum of 6” thick, 3500 psi, wire or fiberglass reinforced concrete. Do
not install this lift on asphalt, wood, or any other surface other than described. A level surface is recommended.
• Do not install this lift over expansion joints or cracks. Check with your qualified engineer or architect.
• Do not install lift over a basement or on any level other than ground level (i.e. second floor) without written
authorization from your building engineer or architect.
• Improper installation can cause damage or injury. Manufacturer will assume no liability for loss or damage of any
kind, expressed or implied, resulting from improper installation or use this product.
• Read this installation manual in its entirely before attempting to install this lift.
LIFT STRUCTURE INSTALLATION
• Determine where the lift is to be installed. Make sure there is enough room in front, behind, above and on the sides
of the lift. See (Figure 1) for proper dimensions.
• Layout with a chalk line your concrete floor to the proper layout you want and check for proper clearances. Se
(Figure 3) for proper dimensions.
• Remove any loose cables, hoses, part boxes, hydraulic power unit, etc. if they are inside the columns or banded to
the columns.
• Remove the power unit box, four swing arms from the lift, next remove the bolts holding the two columns together.
Remove the top column from the bottom columns out of the shipping crate and discard the steel.
• Stand up the power unit column(the one with power unit bracket welded on it) and position it inside t he chalked
lines to your chalked out dimensions. It is recommended that this column be placed on the passenger side of the car, but it
can go on the driver’s side if desired. Keep in mind this is the column where your main electrical power supply will be
connected. The column should face straight toward the other column.
• Stand up the other column just opposite of the main power unit column inside the chalk lines as shown in (Figure 1).
• Place the floor plate between two columns and align the mounting holes with the inside base plate holes. This will
determine proper column spacing from side to side.
• Using a tape measure, measure from back corner to back corner of the base plate to assure columns are square to
each other. Adjust as necessary to obtain best fit and still provide good passage and that the base plate column will still
allow the bolts to tighten down on the plate.
• After you have put the floor plate, now drilling the holes(use 3/4 inch drill bit) for anchors and places anchors as
you go. Do not tighten anchor bolts at this time, Hammer drill all the way through the cement floor.
• Recheck the level of each column and place horseshoe shims underneath the base plate and around the anchor bolt
wherever they are needed. Tighten 10 anchor bolts and recheck for level and plum. Hammer the anchor bolts all the way
down. Tighten anchor bolts using a torque wrench to 125 ft. / lb. (DO NOT use an impact gun when tightening the anchor
bolts!) 6” of embedment is the minimum requirement for reinforced concrete.
9
• Now remove the steel floor plate cover.
• Manually lift both carriages on each column about waist high. Let carriages down allowing them to set on the lift
safety lock stops. Make sure they are at the same height and on the safety lock stops.
• Check to insure the cylinders are properly seated into the cylinder hole in the base plate. If they are, the round part
of the cylinder will be sitting down on the steel flat.
• Take the equalizer cables. Using vise grips and a socket, tighten the cable nut half way down the threads.
• Standing in front of the power unit main-side carriage notice the 4 holes in the top of the carriage.
• Take the threaded end(end without nut) and run it up inside the carriage through the front hole on the right side of
the carriage. See figure 4 for cable routing. Do not tighten cables at this time. Just start them on the treads.
Figure 4.
CONNECTING POWER UNIT & HYDRAULIC HOSES
• Using four hex bolts mount the power unit to the main side column.
• Install 4 inches fitting to cylinder in main side column. Small thread with sealing washer for cylinder. Large thread
for short hydraulic hose. Connect short hydraulic hose to the fitting.
• Connect short hydraulic hose to the power unit. DO NOT over tighten, as you will crack the fitting.
• Connect long hydraulic hose between the cylinders and let it lay inside the floor pan. DO NOT over tighten. See
figure 5 for hose layout and routing to the power unit.
10
Figure 5.
INSTALLING SWING ARMS
• Locate the 4 swing arms and swing arm pins. Take one of the arms and insert it over the hole in the carriage torsion
tube. Line up the holes and insert the pin. Repeat for the three other arms.
ELECTRICAL CONNECTION
HAVE A QUALIFIED ELECTRICIAN HOOK THE MAIN ELECTRICAL POWER CONNECTION TO THE
POWER UINT ON THE LIFT. FOLLOW LOCAL CODES IN YOUR AREA.
• The electricity is to be hooked up at the power unit. This is 220 volt single phase power unit. There is one cluster with three
wires out of motor. Yellow/Green is ground wire. Blue is neutral wire. Brown is live wire. The power supply to the lift
should be 220 Volt with a 30 amp breaker.
• wire length less than 10mm, wire size is 2.5MM2 / wire length more than 10mm wire size is 4MM2
HYDRAULIC FLUID
• Remove the vent plug from the top of reservoir. You are going to fill the tank with fluid. Either AW 32 or 46 Hydraulic oil
is good choice. We don't recommend the transmission fluid as it is too thin. The unit will hold approximately 2.64
gallons(10 liters) of fluid.
ADJUSTING CABLES
• Place a pair of small or medium vise grips around the shoulder of the long threaded adjusting bolt on the cable to
make any adjustments.
• Use a deep socket to adjust the slack out of the cable. Adjust tension to cables equality.