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APlusLift HW-9KOH User manual

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1
INSTALLATION
MANUAL &
OPERATION
INSTRUCTIONS
OVERHEAD CAR LIFT
2-POST LIFT AUTO HOIST
APlusLift HW-9KOH
2
READ THIS MANUAL COMPLETELY BEFORE
INSTALLING LIFT!!!
DISTRIBUTED BY:
Songa Enterprises LLC
8512 122ND AVE NE #25
Kirkland WA 98033
E-mail: apluslift@gmail.com
Phone: 800-616-9618 or 206-289-0814 (text)
Website: www.apluslift.com
READ THIS BEFORE INSTALLING THE LIFT!
Improper installation can cause injury or damage!
• Read this installation and operation manual in its entirety before attempting to install the lift. Manufacturer or
Distributor assumes no responsibility for loss or damage of any kind, expressed or implied, resulting from improper
installation or use of this lift. Always use professional installation companies.
• All persons using the equipment must be responsible, qualified, and carefully follow the operation and safety
guidelines contained in this manual.
• A level floor is required for proper lift installation and operation.
• DO NOT install this lift on any asphalt surface. Only on concrete surface a minimum of 4” thick and 3,500 psi tensile
strength with steel or fiber mesh reinforcement.
• DO NOT install this lift over concrete expansion joints or cracks. (Check with your building architect.)
• DO NOT install this lift on an upper floor without written authorization from your building architect. Should only be
installed on basement floor.
• DO NOT attempt to lift only part of a vehicle. This lift is intended to raise the entire body of a vehicle only. This
will bend the arms and void the warranty.
• DO NOT attempt to use the overhead beam to lift engines, or any other parts out of a vehicle. Doing so will bend the
overhead beam and void the warranty.
• NEVER lift any persons or vehicles containing persons. This lift is designed to lift empty vehicles only.
Tools For Installation
•
Concrete Rotary Hammer Drill with 3/4
”
Drill Bit
•
Rubber Hammer
•
Chalk Line
•
Sockets and Open Wrench set
•
Ratchet Driver
•
Vise grips
•
Tape Measure
•
Screwdrivers
•
Torque wrench
•
Two 10
’
to 12
’
step ladders
•
4
’
Level
•
12 Inch Crescent Wrench
•
AW32 Non-foaming Hydraulic Fluid (4 gallons)
3
Caution Labeling Exemplification
4
TABLE OF CONTENTS
1. INTRODUCTION
2. INSTALLATION & OPERATION
3. MAINTENANCE & SAFETY
5
1. Introduction
PARTS LIST
QTY Part description
1 Top beam (two stages plus one
connector)
Please connect Beam on
ground
10 Hex bots, washers & nuts for two-stages
beam
M10x30
8 Hex bolts, washers & nuts for beam
mounting to columns
M10x30
1 O
verhead Safety Bar
1 S
witch bracket for Overhead safety bar
(power unit side)
1
Long bolt for Overhead safety Bar
M6x130 (offside)
2 Top columns extensions
2 Columns
16 Hex Bolts, washers & nuts for column
extensions mounting to columns
4 lift arms
4 Arm pins
Connect arms to carriage
1 Power Unit 220 Voltage, single phase
w/ manual release handle
4 Bolts, washers & nuts for power unit
mounting to column
M8X20
1 H
ydraulic hose long
30’
1 H
ydraulic hose short
3-1/2 FT
1 Power Unit Hydraulic Tee Fitting Installed to power unit for
two hoses
hooking
2 4.3 inches Extended F
itting to cylinder
F
or two hoses hooking
2 Truck adapter sets 4 drop-in pads, 4 short, 4
high
2 Wire rope equalizer cables w/ M18
thread on nuts & washers
10 Anchor Bolts for two columns M18x160
6
Fig 1
Diagram
7
Fig 2
Minimum size of a SLAB: L100” x W216” x H6” 3000PSI
Or Two concrete footings. 2 ft x 2 ft with 30” deep 3000PSI
8
2. INSTALLATION & OPERATION MANUAL
Your lift is designed for many years of trouble-free service when properly installed &
maintained. Please take the time to read this installation manual before proceeding.
INSTALLATION TIPS
• This Lift is built from very heavy metal material. User proper lifting techniques when lifting individual pieces. Use
plenty of help when moving lift pieces. It is a good idea to wear work gloves to protect your hands.
• This lift is designed to be installed on a minimum of 6” thick, 3500 psi, wire or fiberglass reinforced concrete. Do
not install this lift on asphalt, wood, or any other surface other than described. A level surface is recommended.
• Do not install this lift over expansion joints or cracks. Check with your qualified engineer or architect.
• Do not install lift over a basement or on any level other than ground level (i.e. second floor) without written
authorization from your building engineer or architect.
• Improper installation can cause damage or injury. Manufacturer will assume no liability for loss or damage of any
kind, expressed or implied, resulting from improper installation or use this product.
• Read this installation manual in its entirely before attempting to install this lift.
LIFT STRUCTURE INSTALLATION
• Determine where the lift is to be installed. Make sure there is enough room in front, behind, above and on the sides
of the lift. See (Figure 1) for proper dimensions.
• Layout with a chalk line your concrete floor to the proper layout you want and check for proper clearances. Se
(Figure 3) for proper dimensions.
• Remove any loose cables, hoses, part boxes, hydraulic power unit, etc. if they are inside the columns or banded to
the columns.
• Remove the power unit box, four swing arms from the lift, next remove the bolts holding the two columns together.
Remove the top column from the bottom columns out of the shipping crate and discard the steel.
• Slide the overhead extensions to the top of each column. Bolt overhead extensions to each column.
• Stand up the power unit column(the one with power unit bracket welded on it) and position it inside t he chalked
lines to your chalked out dimensions. It is recommended that this column be placed on the passenger side of the car, but it
can go on the driver’s side if desired. Keep in mind this is the column where your main electrical power supply will be
connected. The column should face straight toward the other column.
• Stand up the other column just opposite of the main power unit column inside the chalk lines as shown in (Figure 1).
• Using a tape measure, measure from back corner to back corner of the base plate to assure columns are square to
each other. Adjust as necessary to obtain best fit and still provide good passage.
• Now drilling the holes(use 3/4 inch drill bit) for anchors and places anchors as you go. Do not tighten anchor bolts
at this time, Hammer drill all the way through the cement floor.
• Recheck the level of each column and place horseshoe shims underneath the base plate and around the anchor bolt
wherever they are needed. Tighten 10 anchor bolts and recheck for level and plum. Hammer the anchor bolts all the way
down. Tighten anchor bolts using a torque wrench to 125 ft. / lb. (DO NOT use an impact gun when tightening the anchor
bolts!) 6” of embedment is the minimum requirement for reinforced concrete.
• If you have a straight overhead beam, skip this step. If not, your beam is assembled by two short bars. Bolt two bars
together through one steel sleeve.
9
• Bolt Switch to the overhead beam. Assemble One end of the overhead safety shut off bar into Switch. Bolt the other
end to the overhead beam. The wire from Switch will go to power unit.
• Manually lift both carriages on each column about waist high. Let carriages down allowing them to set on the lift
safety lock stops. Make sure they are at the same height and on the safety lock stops.
• Check to insure the cylinders are properly seated into the cylinder hole in the base plate. If they are, the round part
of the cylinder will be sitting down on the steel flat.
• Take the equalizer cables. Using vise grips and a socket, tighten the cable nut half way down the threads.
• Standing in front of the power unit main-side carriage notice the 4 holes in the top of the carriage.
• Take the threaded end(end without nut) and run it up inside the carriage through the front hole on the right side of
the carriage. See figure 4 for cable routing. Do not tighten cables at this time. Just start them on the treads.
Figure 3.
10
CONNECTING POWER UNIT & HYDRAULIC HOSES
• Using four hex bolts mount the power unit to the main side column.
• Install the TEE fitting into power unit. Install 4.3 inches extended fitting into the bottom of each cylinder. Small
thread with sealing washer for cylinder. Large thread for short hydraulic hose and long hydraulic hose.
• Connect short hydraulic hose to the TEE fitting in power unit. Run the short hose down the side of column. Connect
the short hose to 4.3 inches extended fitting in bottom of cylinder.
• Connect Long hydraulic hose to the TEE fitting in power unit. Run the long hose up the side of column. Run the
hose cross the overhead beam. Run the hose down to the side of opposite column. Connect long hydraulic hose to 4.3 inches
extended fitting in bottom of cylinder. DO NOT over tighten, as you will crack the fitting. Connect long hydraulic hose
between the cylinders and let it lay inside the floor pan. See figure 5 for hose layout and routing to the power unit.
You could find one Tee fitting and two extended fitting in the bag of fasteners.
Figure 4.