ATH-Heinl 50HA User manual

OPERATING INSTRUCTIONS
ATH Four Lift 50HA

® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01
Manufacturer ATH-Heinl GmbH & CO.KG
- 2 -
Contents
1.0 INTRODUCTION ................................................................................................................... - 3 -
1.1 General Information ........................................................................................................... - 3 -
1.2 Description ........................................................................................................................ - 4 -
1.3 Operation.......................................................................................................................... - 6 -
1.4 Technical Data .................................................................................................................. - 8 -
1.5 Scale Drawing ................................................................................................................. - 10 -
2.0 INSTALLATION ................................................................................................................... - 12 -
2.1 Transport & Storage Conditions ........................................................................................ - 12 -
2.2 Unpacking the machine .................................................................................................... - 12 -
2.3 Delivery Contents ............................................................................................................ - 13 -
2.4 Location .......................................................................................................................... - 15 -
2.5 Fixing ............................................................................................................................. - 17 -
2.6 Electrical Connection ........................................................................................................ - 17 -
2.7 Pneumatic Connection ...................................................................................................... - 17 -
2.8 Hydraulic Connection ....................................................................................................... - 18 -
2.9 Assembly ........................................................................................................................ - 18 -
2.10 Completion of Work ...................................................................................................... - 26 -
3.0 OPERATION ....................................................................................................................... - 29 -
3.1 Operating Instructions ..................................................................................................... - 29 -
3.2 Basic Information ............................................................................................................ - 30 -
4.0 MAINTENANCE ................................................................................................................... - 31 -
4.1 Consumables for installation, maintenance and servicing..................................................... - 31 -
4.2 Safety Regulations for Oil ................................................................................................. - 32 -
4.3 Notes ............................................................................................................................. - 33 -
4.4 Maintenance or Service Plan ............................................................................................. - 33 -
4.5 Troubleshooting / Error Display and Solutions .................................................................... - 34 -
4.6 Maintenance and Service Instructions ................................................................................ - 36 -
4.7 Disposal .......................................................................................................................... - 37 -
5.0 EG-/EU-KONFORMITÄTSERKLÄRUNG / EC-/EU-DECLARATION OF CONFORMITY...................... - 38 -
6.0 APPENDIX .......................................................................................................................... - 39 -
6.1 Pneumatic circuit diagram ................................................................................................ - 39 -
6.2 Electric circuit diagram ..................................................................................................... - 40 -
6.3 Hydraulic circuit diagram .................................................................................................. - 41 -
7.0 WARRANTY CARD ............................................................................................................... - 43 -
7.1 Scope of the Product Warranty ......................................................................................... - 44 -
8.0 INSPECTION LOG ............................................................................................................... - 45 -
8.1 Installation and Handover Log .......................................................................................... - 46 -
8.2 Inspection Plan ................................................................................................................ - 47 -
8.3 Visual inspection (authorised expert) ................................................................................. - 48 -
9.0 NOTES ............................................................................................................................... - 52 -

® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01
Manufacturer ATH-Heinl GmbH & CO.KG
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1.0 INTRODUCTION
1.1 General Information
THESE INSTRUCTIONS ARE AN INTEGRAL PART OF THE MACHINE.
THEY MUST BE READ AND UNDERSTOOD BY THE USER.
NO LIABILITY IS ASSUMED FOR ANY DAMAGES CAUSED BY FAILURE TO
FOLLOW THESE INSTRUCTIONS OR THE VALID SECURITY PROVISIONS.
WARNING: Follow the instructions to prevent injury or damage.
TIP: Provides more information on functionality and tips for using the device efficiently.
Appropriate protective clothing must be worn for all work on the described system.

® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01
Manufacturer ATH-Heinl GmbH & CO.KG
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1.2 Description

® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01
Manufacturer ATH-Heinl GmbH & CO.KG
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1. Lifting columns
The two crossbeams are guided in the lifting columns during raising and lowering.
The lifting columns anchor the lift to the ground.
2. Hydraulic unit
The hydraulic oil is fed from the tank to the lifting cylinder by a gear pump driven by an electric
motor. The lowering valve allows the oil to flow back into the tank.
3. Wheel-free lift
Built-in wheel-free lift with 2 extensions for increasing the pick-up area. Load capacity 3.5 t.
P1 Main guide rail
The guide rails bridge the gap between the two crossbeams. They are the parts of the lift onto
which the vehicle is driven. The hydraulic cylinder and the mechanisms required to transmit the
lifting forces (cables, rollers etc.) are fitted under the main guide rail.
P2 Auxiliary guide rail
This has the same design as the main guide rail but does not have any of the hydraulic operating
parts. It is positioned loosely on one side of the crossbeams and can be adjusted according to the
vehicle track width.
Design of the guide rails for the ATH-Four Lift 50HA
The guide rails are also fitted with swing plates at the back and recesses at the front (including
blank plates) for axle measurement rotary plates.
Jacking beam (optional)
This facilitates additional vehicle lifting on the axle or chassis.
The running rails required are provided on the guide rails.
4. Crossbeams
The crossbeams are the lift supports that connect the opposite pairs of columns. Both access ramps
are attached to these crossbeams.
5. Control box
The complete electrical control system is located here. All buttons are protected by a front ring in
order to prevent them from being pressed accidentally. Furthermore, all movements are
immediately stopped when the buttons are released (dead man’s control).
6. Roll protection
This device prevents the vehicle from rolling off when it is in the raised position.
7. UP limit switch and CE stop
The UP limit switch prevents an unnecessarily high build-up of pressure in the hydraulic circuit.
The CE stop switch stops the lift descending at a height of 400 mm.
8. Safety catches
These prevent the raised platform from lowering by more than 100 mm in the event of any defects.
Pneumatic cylinders unlock the device each time it is lowered.

® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01
Manufacturer ATH-Heinl GmbH & CO.KG
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1.3 Operation
1. Lockable main switch
To switch the lift on
and off andto prevent operation by
unauthorised persons.
2. Operating light
Indicates whether the lift is ready for
operation.
3. Alarm
Gives an acoustic and visual signal when the
CE stop is reached.
4. Lift button
To raise the lift.
5. Lower button
To lower the lift.
6. Park button
To park and continue lowering the lift
after it has reached the CE stop.
7. Emergency stop
For switching off the lift in dangerous
situations.
8. Light switch (optional)
For switching the
optional lighting kit on and off.
9. Selector switch
Switch for selecting main lift
or free lift

® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01
Manufacturer ATH-Heinl GmbH & CO.KG
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Safety instructions
HAZARD INFORMATION
1. The danger zone must be kept
clear when lifting and lowering
2. If there is a danger of the vehicle
falling, you must leave the danger
zone immediately
WARNING NOTE
3. The lift may only be operated by
trained personnel.
4. Ensure there are no obstacles
when lowering
5. Prevent the raised vehicle from
swaying significantly
6. Always ensure that the lifted
vehicle is secured so that it
cannot roll off.
7. Modifications of any kind to the
lift are not permitted
8. Leave the danger zone when
lowering the lift
9. Work on electrical components
may only be carried out by
authorised electricians.
10. Do not work on damaged lifts
11. Only authorised persons are
allowed to enter the danger zone.
GUIDING PRINCIPLES
12. Read and understand the
operating instructions before
operating the lift
13. Do not clean the lift under
running water.
14. Do not use any paint-dissolving or
strong, aggressive detergents

® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01
Manufacturer ATH-Heinl GmbH & CO.KG
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1.4 Technical Data
The factory-set working pressure is adjusted to the maximum power rating. The pressure relief valve
must not be manipulated. Changing the settings can lead to
serious damage.
If the indicated rated load cannot be lifted, please contact our
service team.
Model ATH-Four Lift 50HA
Load capacity of lift 5,000 kg
Load capacity of jack 3,500 kg
Lifting time (2,000 kg) 45 s
Lowering time (2,000 kg) 42 s
Electrical system 3/400V/50Hz
Control voltage DC24V
Motor 2.2 kW
Upstream fuse 3 C 16 A
Connection cable Min. 5 x 2.5 mm²
Protection type IP 43
Working pressure ² Approx. 120 bar
Recommended hydraulic oil
Summer: HVLP
-
D 46 (e.g. ENI Precis HVLP
-
D 46)
Winter: HVLP-D 32
Oil quantity Approx. 18 l
Floor anchor
Bolt anchor: M16 x 180 (e.g. Atrion ABL
-
W 16
-
060
-
180)
Compound anchor: M16 x 190 (e.g. Atrion AVA-W 16-045-190)
Number of anchors 16 units
Recommende
d compressed
air connection 8 bar
Permissible sound level ≤ 76 dB
Weight 2,635 kg

® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01
Manufacturer ATH-Heinl GmbH & CO.KG
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Load distribution
Model
ATH
-
Four Lift 50HA
Q
Total weight of the vehicle
P1 Max. 1/4 x Q
P2 Max. 3/4 x Q
Load distribution 1/3
A
Min. 1,000
mm
The load capacity of the lift is reduced at lesser distances. Please consult the manufacturer in such
cases, as well as in all other cases not foreseen in these instructions.

® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01
Manufacturer ATH-Heinl GmbH & CO.KG
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1.5 Scale Drawing

® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01
Manufacturer ATH-Heinl GmbH & CO.KG
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® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01
Manufacturer ATH-Heinl GmbH & CO.KG
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2.0 INSTALLATION
The machine must be installed by an authorised person according to the instructions.
The operating instructions (including the log) are an important part
of the machine / product.
!!!PLEASE STORE CAREFULLY!!!
The product must be checked after completion of the installation, handover, if necessary briefing and then
regularly in accordance with the applicable regulations and legal provisions in the country of operation by a
suitable and approved company or facility.
2.1 Transport & Storage Conditions
When transporting and positioning the machine, always use suitable lifting and material handling
equipment and consider the machine’s centre of gravity.
The machine should only be transported with the original packaging.
Data: 2.635 kg
Width
55 cm
Length
535 cm
Height 148 cm
Storage temperature -10 to +50 °C
2.2 Unpacking the machine
Remove the top cover of the packaging and make sure that no damage has occurred
during transport.
Remove the safety bolt to remove the machine from the pallet / rack.
Use a suitable lifting device (possibly with a stopping rope) to lower the machine from the
pallet / frame.
The packaging material used for the machine should be stored carefully.
Keep the packaging material out of the reach of children as it may be hazardous.

® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01
Manufacturer ATH-Heinl GmbH & CO.KG
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2.3 Delivery Contents
1. 4x columns
2x access rails
2x crossbeams
Model
Length
Width
Height
Weight
ATH
-
Four Lift 50HA
5,400 mm
540 mm
780 mm
2290 kg
2. 1x unit
1x electrical box
1x small parts
Length Width Height Weight
900 mm
400 mm
300 mm
40 kg

® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01
Manufacturer ATH-Heinl GmbH & CO.KG
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3. 4x column covers
Length Width Height Weight
900 mm
400 mm
300 mm
5 kg
4. 2x access ramps
Length Width Height Weight
1,850 mm
550 mm
250 mm
120 kg
If something is missing from your delivery, please contact our sales department.
Tips for transport and storage:
- Lift carefully. Support the weight properly using suitable equipment.
- Avoid unexpected raises and jerky movements. Beware of bumps, gutters, etc.
- Store the removed packaging at a collection point inaccessible to children and animals until it has been
disposed of.
- Storage temperature: -25 °C to +55 °C

® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01
Manufacturer ATH-Heinl GmbH & CO.KG
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2.4 Location
The machine should be kept away from flammable and explosive materials, as well as from sunlight and
intense light. The machine should be placed in a well-ventilated location.
The machine must be set up on sufficiently firm ground, if necessary, according to the minimum
requirements of the information given in the foundation plan.
In addition to the ground conditions, the guidelines and instructions of the accident prevention regulations
as well as the workplace regulations must be observed when selecting an installation site.
When assembling on floor coverings, check their load-bearing capacity. A construction expert should be
consulted for inspection when mounting on floor coverings.
The machine should only be mounted and used within closed rooms. It has no corresponding safety
features (e.g. IP protection, galvanised design, etc.).
Temperature 4-40 °C
Sea level
< 1500 m
Humidity 50% at 40 °C – 90% at 20 °C

® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01
Manufacturer ATH-Heinl GmbH & CO.KG
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Drawing
B1 Gap main column - wall Min. 1,000 mm B2 Gap auxiliary column - wall Min. 700 mm
L1 Gap
Columns - wall Min. 2,000 mm H Ceiling height required Depends on the vehicle

® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01
Manufacturer ATH-Heinl GmbH & CO.KG
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2.5 Fixing
General and local regulations must be observed. Therefore, these steps should only be
carried out by a trained professional.
The machine must be set up and fixed on sufficiently firm ground, if necessary, according to the minimum
requirements of the information given in the foundation plan.
The machine must be fastened at the points provided with suitable or specified fastening material.
In addition to the ground conditions, the guidelines and instructions of the accident prevention regulations
as well as the workplace regulations must be observed when selecting an installation site.
When assembling on floor coverings, check their load-bearing capacity. A construction expert should be
consulted for inspection when mounting on floor coverings.
2.6 Electrical Connection
General and local regulations must be observed. Therefore, these steps may only be
carried out by a trained professional.
Pay attention to the necessary supply line (see technical data).
The connection should be made with a 230V Schuko plug or 5-phase 16 A CEE plug (partially included).
Voltage deviations should be 0.9 - 1.1 times the nominal voltage range and the frequency deviation should
be 0.99 - 1.01 times the frequency range.
Necessary protective measures must be taken to guarantee this.
At the end of the work, the direction that the motor rotates must be checked.
2.7 Pneumatic Connection
For all pneumatic systems, a compressed air maintenance unit (partially included) must
be installed between the supply line and the system.
The air pressure of the supply line must at least correspond to the technical data.
The compressed air maintenance unit must be set correctly and checked.
The compressed air maintenance unit must be serviced at regular intervals.
The maximum or minimum pressure ensures perfect functioning without any damage.

® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01
Manufacturer ATH-Heinl GmbH & CO.KG
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2.8 Hydraulic Connection
Before the system is put into operation or operated for the first time with oil, the
following must be observed with regard to the optimal, trouble-free and almost air-free
functioning
All hydraulic lines must be connected and tightened according to the hydraulic plan and, if applicable
according to the hose designation.
All hydraulic lines and cylinders must be vented according to the hydraulic plan and, if applicable, according
to the hose designation.
In order to ensure the faultless and safe functioning of the system and the hose assemblies used, the
hydraulic fluids used must comply with the specific instructions and recommendations of the manufacturer.
Used media that do not meet the specific requirements or which have unauthorised contamination damage
the entire hydraulic system and shorten the service life of the hydraulic systems used. Warning: (system
contamination can also occur when oil is refilled)
The minimum requirement and minimum oil quantity must be checked and ensured.
2.9 Assembly
These instructions are no
t to be viewed as assembly instructions; hints and tips are
provided only for trained expert installers. Suitable clothing and personal protection must
be worn for the following work.
Incorrect installation and settings lead to exclusion of liability and warranty.
Partly pre-assembled machines must be checked, introduced and approved by a competent person before
commissioning.
Machine assembly must be carried out by a qualified and competent person.

® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01
Manufacturer ATH-Heinl GmbH & CO.KG
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Foundation
L
Foundation
Length
For
ATH
-
Four Lift 50HA
7,500 mm W
Foundation
Width
For ATH
-
Four Lift 50HA
4,500 mm
D Depth of the
foundation
Min.
150 m
m
T1 Max.
gradient 13 mm
Concrete quality:
C20/25
Concrete curing time: Min. 20 days

® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01
Manufacturer ATH-Heinl GmbH & CO.KG
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Assembly
Setting up and aligning the ramps with crossbeams
Position the crossbeams on suitable safety blocks or square timbers. Then position and fix the
guide rails to the crossbeams.
WARNING: The main rail P1 (with cylinder) must be on the left side in the
direction of travel.
The guide rails for the jacking beam must be facing inwards