
© Jul. 2021 ii 1018RD&1218RD MaintenanceManual
5 Maintenance ...................... 5-1
Conducting a Pre-delivery Inspection . 5-1
Following a Maintenance Schedule . . . 5-2
Completing a Repair & Inspection
Report.................................5-2
Checklist A Procedures . . . . . . . . . . . . . . . 5-5
A-1 Inspect All Manuals. . . . . . . . . . . . . 5-5
A-2 Inspect All Decals . . . . . . . . . . . . . . 5-5
A-3 Inspect Damaged, Loose or
LostParts...........................5-5
A-4 Inspect Hydraulic Oil Level . . . . . 5-6
A-5 Inspect Hydraulic Leakage . . . . . 5-6
A-6 Inspect Fuel Level . . . . . . . . . . . . . . 5-7
A-7 Inspect Fuel Leakage . . . . . . . . . . 5-8
A-8 Inspect Engine Oil Level. . . . . . . . 5-8
A-9 Inspect Coolant Level . . . . . . . . . . 5-9
A-10 Inspect Engine Intake
System.............................5-10
A-11 Inspect Engine Belt. . . . . . . . . . .5-10
A-12 Inspect Fuel Filter . . . . . . . .. . . .5-10
A-13 Inspect Cooling Fan. . . . . . . . . . 5-11
A-14 Functional Tests. . . . . . . . . . . . . . 5-11
A-15 Perform Maintenance after
30 Days............................5-15
Checklist B Procedures . . . . . . . . . . . . . .5-15
B-1 Inspect Electrical Wiring . . . . . . .5-15
B-2 Inspect Rim, Tire and
Fasteners..........................5-16
B-3 Inspect Hydraulic Oil . . . . . . . . . .5-16
B-4 Inspect Cooling System . . . . . . .5-16
B-5 Replace Fuel filter Element. . . .5-17
B-6 Inspect Air filter of Hydraulic
Tank ...............................5-17
B-7 Replace High-Pressure Filter
Element............................5-18
B-8 Replace Engine Air Filter
Element............................5-18
B-9 Inspect the Battery . . . . . . . . . . . .5-18
B-10 Inspect Engine Exhaust
System.............................5-19
B-11 Inspect Drive Reducer Oil
Level...............................5-19
B-12 Test Oscillate Outriggers . . . . .5-20
B-13 Test Drive Speed. . . . . . . . . . . . .5-20
B-14 Test Tilt Protection System . . .5-21
B-15 Test Brake Distance. . . . . . . . . .5-21
Checklist C Procedures . . . . . . . . . . . . . .5-22
C-1 Replace Fuel Filter Element. . .5-22
C-2 Replace Engine Oil. . . . . . . . . . . .5-22
C-3 Replace Engine Oil Filter . . . . . .5-23
C-4 Test Weighing System. . . . . . . . .5-23
C-5 Test Secondary Lowering . . . . .5-24
Checklist D Procedures . . . . . . . . . . . . . .5-24
D-1 Replace Drive Reducer Gear
Oil..................................5-24
D-2 Inspect Scissor Arm Sliders . . .5-25
D-3 Replace Hydraulic Oil . . . . . . . . .5-25
D-4 Replace Hydraulic Tank
Suction Filter. . . . . . . . . . . . . . . . . . . . . . .5-26
D-5 Inspect Scissor Arm Bearings .5-26
6 Repair............................... 6-1
Platform Components . . . . . . . . . . . . . . . . . 6-1
Platform Controller. . . . . . . . . . . . . . . . . . 6-1
Platform Assembly. . . . . . . . . . . . . . . . . . 6-1
Extension Platform . . . . . . . . . . . . . . . . . 6-2
Scissor Components . . . . . . . . . . . . . . . . . . 6-2
Scissor Assembly. . . . . . . . . . . . . . . . . . . 6-2
Lift Cylinder . . . . . . . . . . . . .. . . . . . . . . . . . 6-3
Chassis Components . . . . . . . . . . . . . . . . . 6-3
Tires and Rims. . . . . . . . . . . . . . . . . . . . . . 6-3
Reducer and Rear Drive Motor . . . . . 6-5
Front Drive Motor . . . . . . . . . . . . . . . . . . . 6-5
Steer Cylinder . . . . . . . . . . . . . . . . . . . . . . 6-6
Steer Linkage . . . . . . . . . . . . . . . . . . . . . . . 6-6
Oscillate Cylinder . . . . . . . . . . . . . .. . . . . 6-6
Ground Controller. . . . . . . . . . . . . . . . . . . 6-7
Hydraulic System . . . . . . . . . . . . . . . . . . . . . 6-8