Aprilaire 1150 User manual

Better technology
means better
business.
Steam Humidification

The need for precise humidity
control is widespread.
Many businesses have valuable inventories and specific processes
that require protection. Most businesses rely significantly upon
electronics to conduct day-to-day operations. And all strive to
increase employee productivity. nsufficient humidity levels in
the workplace, however, can present significant roadblocks.
The light commercial solution is
steam humidification.
Your customers need a humidification system that is designed
with their applications in mind. A steam system will provide them
the capacity and precise humidity control they need to protect
their inventories, processes and people.
You need a humidification system that is built with you—the
contractor—in mind. A steam system will provide you easy
installation and maintenance, and will reduce service callbacks by
maintaining accurate control of your customers’ humidity needs.
You and your customers need Aprilaire.
Aprilaire Steam Humidifiers are
built to last.
Through extensive research and over 50 years expertise in
humidification control, Aprilaire has incorporated superior
design features into three new models of Steam Humidifiers:
• Model 1150 (12 lb/hr): featuring an on/off control
• Model 1160 (24 lb/hr) & Model 1180 (48 lb/hr): featuring a
modulating output designed to regulate the output of the
humidifier based on the humidity need in the building.
Installation flexibility—A short absorption distance allows
installation in tight duct configurations and each Aprilaire Steam
Humidifier includes everything you need to complete your job.
No water supply hassles—Aprilaire Steam Humidifiers are
compatible with both standard tap and softened water, allowing
installation in any application. The amount of water in the
humidifier is continuously monitored electronically to ensure
top performance.
Carefree maintenance—The steam chamber is made of
stainless steel with continuously welded seams and requires
simple periodic maintenance.
Long service life—All internal components—such as the
alloy sheathed immersion heaters, contactors, power relays
and transformers—are high quality, industry proven parts
designed to provide reliability and long life.
Durable and attractive—The stainless steel frame and
housing are designed to exceed all application requirements
and complement any environment.

Aprilaire Steam Humidifiers—
Features and Benefits.
Water Level Control robe—
Maintains the ro er amount of
water in the steam chamber.
Immersion Heater(s)—
Designed for long life and
ca able of shedding mineral
build-u , minimizing service
calls.
Removable Steam Chamber—
Quick release retention method
enables easy chamber access and
removal from the bottom
of the unit.
Internal Control Board—
Controls all functions of the
humidifier including:
• Receiving and res onding
to control signals from the
automatic controller
• Fill valve o eration
• Steam chamber water level
• Heater o eration
• Drain o eration
• Providing diagnostics
Wall Mounting Keyholes Located
On 16 Inch Centers—
Save time and ermit installation
on any ty e of wall.
Display anel—
LEDs illuminate to
show system status
and diagnostics for
troubleshooting.
304 Stainless Steel
Construction—
Ensures frame and
other com onents
ex osed to water
rovide years of
service.
Built-In Trap—
Prevents drain water
from backing u into
the unit while saving
time and money on every
installation.
Flexible Operation—
Automatic control rovides the ro er
amount of humidity—regardless of
outdoor tem erature—or in manual
mode, allows the user to control to
a s ecific set oint.
Epoxy Coated
Aluminum Cover—
Reduces unit weight
while roviding a
long-lasting, durable
com onent.

Aprilaire Models 1150, 1160 & 1180
Steam Humidifier Operation
Upon a call for humidity from the automatic control, the water
level control probe will check the water level within the steam
chamber with a series of three probes. The fill valve will open and
the steam chamber will begin to fill. When water reaches the top
probe, the water valve will close. Once the steam chamber is full
the heating elements will energize, causing the chamber water to
heat and come to a boil. This boiling water will create the steam
that will be delivered into the duct system through the vapor hose
and steam distribution tube. As the water is boiled the water level
in the steam chamber will drop, causing the water level control to
allow the fill valve to open and introduce new make-up water.
Over time, the process of boiling the water in the steam chamber
will cause the minerals and impurities in the water to drop out
which can create build-up within the steam chamber, depending
on the hardness and quality of the water. Therefore, the unit will
periodically drain the steam chamber, simultaneously opening the
fill drain to create a "drain and flush" cycle. This will help clean
the steam chamber and reduce the amount of cleaning that is
required during maintenance.
The humidifiers are controlled through a return duct mounted
automatic humidity control that will sense the RH in the return
air. f the actual building humidity level is below the set point,
the control will send the humidifier a signal to begin heating up
and producing humidity. Once this happens, the included air flow
proving switch will check to ensure that the HVAC system
blower is operating. f the blower is operating, the humidifier
will continue to produce steam. f the blower is not operating,
the humidifier will send the HVAC system a signal to turn the
blower on and provide the airflow required to distribute humidity
into the building.
Operational Specifications:
• Internal Control Board—Manages the complete operation of
the humidifier including fill cycles, heater operation, control
signal and drain cycles.
• User Interface/Display anel—Provides power switch for
on/off operation, illuminates LEDs to show fill, drain, and steam
production operations, and provides codes for service diagnostics.
• Water Level Control robe—Manages the water level in the
steam chamber by monitoring the water level and signaling the
internal controller to fill or drain the chamber. ncludes a safety
shut down system to prevent the steam chamber from overfilling.
• Immersion Heaters—Produce steam through the use of
resistive element immersion heaters located in a stainless steel
steam chamber.
• Contactor—Controls heaters in modulating units and is rated
for increased cycles associated with modulating control.
• ower Relay—Controls heaters in on/off units to reduce
the unit noise level.
• Operating Time Monitor—Accumulates actual humidifier
run time to activate the automatic drain and flush cycle,
end-of-season drain function and the steam chamber cool
down period.
• Enable the HVAC equipment fan—Allows the humidifier to
produce steam when there is a call/need for humidification and
the HVAC system is idle by turning the blower on.
• Rapid Start-Up Function—Turns the humidifier on at 100%
output upon a call for humidity to bring the steam chamber to
the proper temperature to produce steam. The humidifier will
then shut off and restart based on the corresponding humidistat
control signal.
• Automatic Drain and Flush Cycle—Drains the steam
chamber periodically and flushes it with clean water to prevent
mineral deposit build-up in the steam chamber.
• End-of-Season Drain—Drains the steam chamber of water
after a 72-hour period in which no calls for humidity take place.
• Cool Down eriod—Tempers the water before draining the
steam chamber to prevent water hotter than 140ºF from being
introduced into the building drain.
• Signal By Others—Accepts an on/off signal, or 1-10 VDC
or 4-20mA modulating signal for unit control.

Aprilaire Steam Humidifiers—
Operation.
On/Off vs. Modulating Control
The Aprilaire Model 1150 is a 12 lb/hr Steam Humidifier
featuring an on/off control which will send a 10 VDC signal
to turn the unit completely on at 100% output.
The Aprilaire Model 1160 is a 24 lb/hr Steam Humidifier and
the Aprilaire Model 1180 is a 48 lb/hr Steam Humidifier; both
feature a modulating,time proportioning control which will
send a signal within the range of 0-10 VDC (with 0 being off,
and 10 being 100% on). This works by measuring how far the
actual building RH is away from set point and sending the
appropriate signal to the humidifier. This modulation is referred
to as either time based or time proportional. This means that
the heaters will come on at 100% and then be cycled on and
off to achieve the desired humidifier output.
Automatic Steam Humidifier Control Operation
The Automatic Steam Humidifier Control is return duct mounted
and features two different modes or settings—automatic and
manual.
n automatic mode, an outdoor temperature sensor is included,
which provides RH set point compensation/adjustment based on
actual outdoor temperature. When the weather is colder outside,
one simply cannot introduce large amounts of humidity into the
building and control condensation and other potential moisture
problems. This control recognizes outdoor temperature and
adjusts the set point in the building to a lower level. t will still
provide humidity to the building, but will not attempt to maintain
higher than acceptable levels. Automatic mode is typically used
in comfort based applications.
n manual mode, the control is set to humidify the space to a
specific set point, regardless of outdoor conditions. This mode is
typically used in process-based applications.
n addition, an air flow proving switch is provided to ensure the
proper airflow before allowing the humidifier to produce steam.
Absorption Distance
Absorption distance is the amount of duct run after the steam
distribution tube necessary for steam vapor to be completely
absorbed into the air stream, preventing condensation from
forming in the ductwork. Absorption distance is typically
expressed in inches.
Aprilaire recommends a minimum of 36 in. of a straight duct run
that is free of all branch take-offs, dampers, elbows, turning
vanes or any other object.
To ensure your specific absorption requirements are met,
please refer to the Steam Humidifier Absorption Distance
Calculation Worksheet found in the owner’s manual or at
www.aprilairecontractor.com.
Recommended Temperature
and HumidityRanges for Various
Applications
Application Temperature RelativeHumidity
Computer Rooms72°F (±2°F)50% (±5%)
Office Buildings 70°F-74°F20% -30%
Librariesand Museums68°F-72°F40% -55%
BowlingCenters70°F-74°F20% -30%
Photo Darkrooms70°F-72°F45% -55%
PrintingPlants76°F-80°F43%- 47%(±2%)
Telephone TerminalRooms72°F-78°F30% - 40%
Radio and TVStudios72°F-78°F30% - 40%
Source:ASHRAE

The Aprilaire Steam Humidifier is more than just a
humidifier—it’s a complete steam humidification
system in a box—including everything you need to
complete your job. Each Aprilaire Steam Humidifier
includes:
• Steam Humidifier
• Automatic Steam Humidifier Control
• Air Flow Proving Switch
• Steam Distribution Tube
• 10 ft Flexible Steam Hose
f your job requires the unit to be installed in a
hanging configuration or additional safety devices are
desired, Aprilaire has a variety of optional accessories
that are available through your local distributor to
make your installation
as simple as possible:
• Duct Mounted High
Limit Controller
• Suspension Hanging
Brackets
Pitch tubing or pipe 1/8"/ft (1%)
Pitch vapor hose 2"/ft (15%)
Steam vapor
hose (maximum
run 10' (3 m*)
Electrical conduit
knockout for power
wiring; combination size
for 3/4" and 1" conduit
connectors
Spill funnel;
plumb to floor drain
1" (25 mm) air gap
nstall plumb
Two keyholes for wall mounting,
16" (406 mm) on center
3/4" copper pipe and union, or 1"
flexible hose and clamps by installer
3/4" copper drain
and overflow piping
Electrical conduit knockout for control
wiring; combination size for 1/2" and
3/4" conduit connectors
Shock arrester recommended
to reduce water hammer
1/4" fill valve connection to water supply line
Open drain required.
Water supply line
Pitch 2"/ft (15%)
4.5" (114 mm)
minimum from
duct ceiling
Easy to install. Easy to maintain.
Aprilaire Steam Humidifiers are designed
to make your installation smooth and easy
with the flexibility you need to meet the
challenges light commercial applications
present.
Notes:
--- Dashed lines indicate provided
by installer.
* Consult Aprilaire for applications
over 10 ft
An Aprilaire Steam Humidification System, not just a humidifier.

Aprilaire Steam Humidifiers—
Installation.
Dimensional Data
Technical Specifications for
Aprilaire Steam Humidifiers
Technical Specification
304 Stainless Steel
Model 1150
Capacity
Frame Construction
Cover Construction
Steam Distribution Tube
Steam Hose
Operating Weight
Maximum Ambient Operating Temperature
Operating Sound Level
Supply Water Type
Water Usage at Maximum Capacity
Electrical Supply Voltage
Current (AMP Draw)
Control Power Voltage (From Humidifier)
Control Signal
Humidistat Dimensions
Air Flow Switch Dimensions
Model 1160
12 lb/hr 24 lb/hr
1-1/2" DIA x 16" L 1-1/2" DIA x 20" L
70 lb 80 lb
<60 dB 65 dB
1.4 gal/hr 2.9 gal/hr
16.7 33.3
On/Off, 10 VDC Modulating, 0-10 VDC
5.95" W x 4.13" H x 1.85" D
3.88" W x 5.81" H x 3.19" D
80˚F
Model 1180
48 lb/hr
2" DIA x 28" L
1-1/2" DIA x 10’ L 1-1/2" DIA x 10’ L 2" DIA x 10’ L
.050 GA Aluminum w/ Epoxy Top Coat
120 lb
65 dB
5.8 gal/hr
38.5
Modulating, 0-10 VDC
Standard Tap or Softened
24 VDC
240/1/60 240/1/60 240/3/60
3.09”
(78mm)
1
24.06”
(611mm)
5.50”
(140mm)
11.89”
(302mm)
6.50”
(165mm) 1.00”
(25mm)
1.37”
(35mm) 3.06”
(78mm)
1.19”
(30mm)
0.83”
(21mm)
24.06”
(611mm)
Bottom view
Top view
9.99” (254mm)
(1150 & 1160)
or
15.61” (396mm)
(1180)
18.93”
(481mm)
18.93”
(481mm)
2
Left side
view
Front view

www.aprilairepartners.com • PO Box 1467 • Madison, WI 53701-1467 • Phon 800/334-6011 • Fax [phone]
©2009 R s arch Products Corporation
Print d in USA
Form No. 4200 12.09
Aprilaire helps you make
opportunities happen.
And we’ll help you take advantage of them. Give
your light commercial customers more with Aprilaire
indoor air quality products. Call Aprilaire today.
Sales support 1-800-334-6011
• We’ll help you sell these applications with sales
materials and training that use a problem/solution
approach
• All Aprilaire advertising promotes products that
are cost effective, high quality, engineered to last
and built for reliability
Applications support 1-800-334-6011
• Toll-free technical support to help you with
application or installation information
• Experienced technical support staff can walk you
through virtually any problem
• Download tech documents at
www.aprilairepartners.com
• Email: [e-mail]
24-hour shipping and local stocking
• See your local Aprilaire wholesaler for pricing
and availability
Offer the Aprilaire Steam Humidifiers to
meet your light commercial customers’ needs
for proper humidification.
To get more from your customers,
offer your customers more.
ndoor air quality solutions that are essential
for business.
HVAC Automation
(Windows®-based)
Save energy while providing a more
productive environment for your
employees.
Electronic Thermostats
Ultra-thin, easy-to-use digital and
programmable controls featuring
energy-saving accuracy.
Zoned Comfort Control Systems
The most reliable way to achieve
comfort and energy savings
in every area of your
light commercial space.
Steam Humidifiers
Help protect inventories and critical
processes by introducing the required
moisture into the desired space.
Dehumidifiers
Help protect inventories and processes
by reducing the moisture content in
the entire building or desired space.