
B2210092A • 10016604 • 09.22
© 2022 AprilAire | aprilaire.com | 800.334.6011
AprilAire reserves the right to change specications without notice.
90-1522
FIGURE 4: FILL & DRAIN 
SYSTEM AND CANISTER
Steam
Outlet
Drain
Supply
Water
Drain Cup
Drain Valve
Electrodes
Water Level Probe
Fill Valve
Overflow
Fill
Steam Hose
Dispersion 
Tube in 
Duct
Tubelets
Canister
Drain 
Assembly
5. Slide canister up and out of drain assembly (see FIGURE 4). 
Discard old canister.
6. Remove O-ring from drain assembly using small 
screwdriver. Discard old O-ring.
7. With your nger, swirl the uid/precipitate mixture in the 
bottom of the drain valve reservoir (see FIGURE 4).
8. Using a sponge or paper towels, soak up the water in the 
reservoir. If necessary, use a wet/dry vacuum to remove 
residue.
9. Clean the inside of the drain port (where coil projects out) 
by gently swabbing with a bent cotton swab or other soft 
implement.
10. Rinse the drain valve reservoir with clean water and vacuum 
as necessary.
11. Insert new O-ring (Part #5258) into slot in drain assembly. 
Dampen O-ring with water before inserting canister. Do not 
use oil, grease, or any lubricant besides water.
12. Make sure strainer is inserted into bottom of new canister.
13. Insert new canister into drain assembly (see FIGURE 4).
14. Slip steam hose over top of canister and tighten hose lamp 
(see FIGURE 4).
15. Reconnect the electrode wires and water level probe wire to 
the posts on top of the canister (see Figure 2A and Figure 
2B). Electrode wires are interchangeable and can be placed 
on either of the two electrode posts on top of the canister. 
Ensure connectors are fully seated.
ELECTRODE WIRE REPLACEMENT
1. Remove front panel (see FIGURE 1).
2. Remove side panel (see FIGURE 1).
3. Remove the electrode wires (see FIGURE 2A and FIGURE 2B). 
a. For units with one circuit board: Use needle nose pliers 
to pull the spade connectors off spade terminals J8 and 
J10 on the circuit board.
b. For units with two circuit boards: Use needle nose pliers 
to pull the spade connectors off the spade terminals on 
the power relay.
4. Ensure the two replacement electrode wires (Part #4978) 
have “O” shape connectors (see FIGURE 3B). Do not use 
replacement wires with “D” shape connectors (see FIGURE 
3A).
5. Attach the new electrode wires (see FIGURE 2A and FIGURE 
2B). 
a. For units with one circuit board: Use a pair of needle 
nose pliers to attach the spade connectors to the spade 
terminals J8 and J10 on the circuit board. Electrode wires 
are interchangeable and can be placed on either of the 
two terminals.
b. For units with two circuit boards: Use a pair of needle 
nose pliers to attach the connectors to the spade 
terminals on the power relay. One wire, either one but 
not both, must go through current-sensing toroid (see 
FIGURE 2A). Electrode wires are interchangeable and can 
be placed on either of the two terminals.
FILL VALVE SERVICE
1. Disconnect water supply line from ll valve inlet (see 
FIGURE 4).
2. Remove in-line strainer from the ll valve inlet port using 
a #8 or #10 sheet metal or wood screw with a minimum 
length of 0.5”.
3. Clean or replace in-line strainer (Part #4004).
4. Reconnect water supply line to ll valve inlet (see Figure 4).
RESTORE UNIT TO SERVICE
1. Replace side panel if removed (see FIGURE 1).
2. Replace front panel (see FIGURE 1).
3. Inspect drain hose to make sure it is not blocked and has 
constant downward slope. Clean or replace if necessary.
4. Inspect and clean condensate pump (if used).
5. Inspect steam hose to make sure it has no low spots and 
has constant upward slope from humidier to dispersion 
tube in duct. If dispersion tube is mounted below humidier, 
inspect drip tee and drain trap.
6. Restore main electrical power to humidier at circuit 
breaker.
7. Turn humidier on and verify green On/Off light is 
illuminated (see FIGURE 1).
8. Check system operation and inspect all plumbing 
connections and piping for signs of cracks or leaks.