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  9. Aprilaire 800 Series Operating and maintenance instructions

Aprilaire 800 Series Operating and maintenance instructions

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Copyright 2025 Manuals.Online. All Rights Reserved.

NOTICE
• Service should be performed by an HVAC technician.
• Use only genuine AprilAire replacement parts.
SERVICE SHUTDOWN PROCEDURE
1. Press On/Off button to turn humidier off (see FIGURE 1).
2. Allow humidier to drain.
3. When the green Drain light (see FIGURE 1) stops ashing,
disconnect main electrical power to humidier at the circuit
breaker.
4. Allow the unit to cool.
5. Shut off water supply to unit.
MAINTENANCE INSTRUCTIONS
Series 800
Steam Humidier
FIGURE 1: STEAM HUMIDIFIER
4
3
1
2
5
1 - On/Off button and light
2 - Drain light
3 - Front panel
4 - Side panel
5 - Service light
90-2736
FIGURE 3A:
“D” SHAPED
CONNECTOR
FIGURE 3B:
“O” SHAPED
CONNECTOR
90-2352
WATER LEVEL PROBE
J8 J10
CANISTER ELECTRODES
90-2352
SINGLE PC BOARDPOWER RELAY
POWER
RELAY
J8 J10
CANISTER ELECTRODES
90-2352
SINGLE PC BOARDPOWER RELAY
POWER
RELAY
ELECTRODE
POST
FIGURE 2A: TWO
CIRCUIT BOARDS FIGURE 2B: ONE
CIRCUIT BOARD
ONE WIRE MUST GO THROUGH
CURRENT-SENSING TOROID
WARNING
ELECTRIC SHOCK HAZARD. Disconnect main electrical power
to the humidier at the circuit breaker and drain the water
from unit before servicing. Hot surface inside.
Humidifier
CANISTER REPLACEMENT AND DRAIN VALVE SERVICE
1. Remove front panel (see FIGURE 1).
2. Pull three wires off posts on top of canister (two electrode
wires and one water level probe wire, shown in FIGURE 2A
and FIGURE 2B).
3. Inspect the two electrode wires (see ELECTRODE WIRE
REPLACEMENT section for detailed instructions). Replace
them if they are:
• Not tightly tting
• Damaged
• Over 3 years old or age is unknown
• Have D shaped connectors (see FIGURE 3A)
4. Loosen hose clamp at top of canister. Slide steam hose off
top of canister (see FIGURE 4).
INSPECT HUMIDIFIER WHEN SERVICING
• Replace canister and O-ring annually
• Clean drain valve and ll valve screen annually
• Replace electrode wires every 3 years or as needed (see step
3 of CANISTER REPLACEMENT AND DRAIN VALVE SERVICE)
B2210092A • 10016604 • 09.22
© 2022 AprilAire | aprilaire.com | 800.334.6011
AprilAire reserves the right to change specications without notice.
90-1522
FIGURE 4: FILL & DRAIN
SYSTEM AND CANISTER
Steam
Outlet
Drain
Supply
Water
Drain Cup
Drain Valve
Electrodes
Water Level Probe
Fill Valve
Overflow
Fill
Steam Hose
Dispersion
Tube in
Duct
Tubelets
Canister
Drain
Assembly
5. Slide canister up and out of drain assembly (see FIGURE 4).
Discard old canister.
6. Remove O-ring from drain assembly using small
screwdriver. Discard old O-ring.
7. With your nger, swirl the uid/precipitate mixture in the
bottom of the drain valve reservoir (see FIGURE 4).
8. Using a sponge or paper towels, soak up the water in the
reservoir. If necessary, use a wet/dry vacuum to remove
residue.
9. Clean the inside of the drain port (where coil projects out)
by gently swabbing with a bent cotton swab or other soft
implement.
10. Rinse the drain valve reservoir with clean water and vacuum
as necessary.
11. Insert new O-ring (Part #5258) into slot in drain assembly.
Dampen O-ring with water before inserting canister. Do not
use oil, grease, or any lubricant besides water.
12. Make sure strainer is inserted into bottom of new canister.
13. Insert new canister into drain assembly (see FIGURE 4).
14. Slip steam hose over top of canister and tighten hose lamp
(see FIGURE 4).
15. Reconnect the electrode wires and water level probe wire to
the posts on top of the canister (see Figure 2A and Figure
2B). Electrode wires are interchangeable and can be placed
on either of the two electrode posts on top of the canister.
Ensure connectors are fully seated.
ELECTRODE WIRE REPLACEMENT
1. Remove front panel (see FIGURE 1).
2. Remove side panel (see FIGURE 1).
3. Remove the electrode wires (see FIGURE 2A and FIGURE 2B).
a. For units with one circuit board: Use needle nose pliers
to pull the spade connectors off spade terminals J8 and
J10 on the circuit board.
b. For units with two circuit boards: Use needle nose pliers
to pull the spade connectors off the spade terminals on
the power relay.
4. Ensure the two replacement electrode wires (Part #4978)
have “O” shape connectors (see FIGURE 3B). Do not use
replacement wires with “D” shape connectors (see FIGURE
3A).
5. Attach the new electrode wires (see FIGURE 2A and FIGURE
2B).
a. For units with one circuit board: Use a pair of needle
nose pliers to attach the spade connectors to the spade
terminals J8 and J10 on the circuit board. Electrode wires
are interchangeable and can be placed on either of the
two terminals.
b. For units with two circuit boards: Use a pair of needle
nose pliers to attach the connectors to the spade
terminals on the power relay. One wire, either one but
not both, must go through current-sensing toroid (see
FIGURE 2A). Electrode wires are interchangeable and can
be placed on either of the two terminals.
FILL VALVE SERVICE
1. Disconnect water supply line from ll valve inlet (see
FIGURE 4).
2. Remove in-line strainer from the ll valve inlet port using
a #8 or #10 sheet metal or wood screw with a minimum
length of 0.5”.
3. Clean or replace in-line strainer (Part #4004).
4. Reconnect water supply line to ll valve inlet (see Figure 4).
RESTORE UNIT TO SERVICE
1. Replace side panel if removed (see FIGURE 1).
2. Replace front panel (see FIGURE 1).
3. Inspect drain hose to make sure it is not blocked and has
constant downward slope. Clean or replace if necessary.
4. Inspect and clean condensate pump (if used).
5. Inspect steam hose to make sure it has no low spots and
has constant upward slope from humidier to dispersion
tube in duct. If dispersion tube is mounted below humidier,
inspect drip tee and drain trap.
6. Restore main electrical power to humidier at circuit
breaker.
7. Turn humidier on and verify green On/Off light is
illuminated (see FIGURE 1).
8. Check system operation and inspect all plumbing
connections and piping for signs of cracks or leaks.