Aqua Lung CSAV NSW User manual

REVISED 09/07
CSAV NSW
COMBAT SWIMMER ASSAULT VEST
TECHNICAL MANUAL

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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
AWARNING indicates a procedure or situation that,
if not avoided, could result in serious injury or death
to the user.
A CAUTION indicates any situation or technique that
could cause damage to the product, and could
subsequently result in injury to the user.
COPYRIGHT NOTICE
This owner’s manual is copyrighted, all rights reserved. It may not, in whole
or in part, be copied, photocopied, reproduced, translated or reduced to any
electronic medium or machine readable form without prior consent in writing from
Aqua Lung America.
2007© AQUA LUNG INTERNATIONAL
CSAV TECHNICAL MANUAL
PN 769100 (M/L)
769104 (L)
Trademark Notice
U.S. Divers®, Aqua Lung®, are registered trademarks of Aqua Lung
International.
You can contact a Technical Advisor via e-mail at:
[email protected]
[email protected]
[email protected]
Warnings, Cautions and Notes:
Pay special attention to information provided in warnings, cautions, and notes,
that is accompanied by these symbols:
A NOTE is used to emphasize important points, tips, and
reminders.

3CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
CONTENTS
Change Record....................................................................... 4
General Precaution and Warnings....................................... 5
System Overview................................................................... 6
Air Bladder Removal/Installation Procedure ...................... 11
Deation Methods ................................................................. 13
Areas of Adjustment ........................................................ .... 14
Dive Apparatus Conguration.............................................. 16
Mariner Kampack/Mariner Twinpack (back mount)................... 18
Twin Tank Harness (back mount)............................................ 19
MK16 setup (back mount)....................................................... 22
MK25 setup (chest mount)..................................................... 23
Predive Checklist.................................................................. 25
Postdive Checklist................................................................ 26
Annual Maintenance............................................................. 27
Technical Data ...................................................................... 28
CSAV Major Components .................................................... 30
Powerline Inator w/ Dual Valve Exploded View................ 31
Parts List ............................................................................... 32
Spare Parts Kits.................................................................... 33
Warranty Information ........................................................... 35

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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
Change No. Date Title and/or brief
description
Change made by
1 09/21/07 MK-25 FFM weight
requirements
G. Rubin
CHANGE RECORD

5CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
This product may be supplied with (2) aluminum cylinders. These cylinders
DO have a low magnetic signature. They are NOT non-magnetic.
Before using this vest, you must have successfully received training and certi-
cation in the technique of SCUBA diving from a recognized certication agen-
cy (or any Military or government operated diving school). Use of this equip-
ment by a person who is not certied by a recognized agency shall render all
warranties, express or implied, null and void.
Use of SCUBA equipment by uncertied or untrained persons is danger-
ous and can result in serious injury or death.
In an emergency such as an out of air situation or uncontrolled rapid descent, it
is important to remove and jettison weight immediately.
In the event of an uncontrolled, rapid ascent, it is important to immediately begin
venting air from the CSAV while continuously exhaling. Continue venting air to
slow your ascent rate if neutral buoyancy cannot be reestablished.
Your CSAV is not a lift bag. DO NOT rely on it to bring heavy objects to the
surface. Doing so may permanently damage the vest, and could result in
serious injury or death.
Lubricating of parts is to be performed by a trained technician using approved
lubricants only.
Do not apply any type of aerosol spray to the vest. Doing so may damage certain
plastic components, including important valve connections.
Repair, service, or disassembly is to be performed by a trained technician only.
Unauthorized service will render the warranty null and void.
GENERAL PRECAUTIONS & WARNINGS

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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
Your CSAV is comprised of the following components:
Adjustable Harness
- allows for size adjustments to be made for each individual diver.
- evenly distributes the weight of the chosen diving apparatus on
the body.
Outer container and Air Bladder
- 1000D outer bag with MOLLE-style webbing for attaching mission
related gear/pockets.
- 35 lb. lift capacity bladder made of 200D nylon.
SYSTEM OVERVIEW

7CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
SureLock™ weight pouches and sheaths
- can be mounted horizontally / vertically on the side of the
vest, or vertically on the back of the harness.
- positioning depends on type of diving apparatus used.
Apparatus Attachment Straps
- female buckles are attached to the CSAV.
- male buckle strap kits are provided for each of the four (4) diving
apparatuses: MK16, MK25, Mariner Kampack and Twin Tank
Harness.

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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
SureLock™ Weight Integrated System
SYSTEM LAYOUT
Integrated Non-ditchable weight pockets
The CSAV vest is supplied with four (4) removable SureLock™ weight pouches,
two (2) 10-LB pouches and two (2) 15-LB pouches. This is a positive lock-
ing, mechanical release weight system. Each pocket is capable of holding up
to 10 LB (4.5 kg), or 15 LB (6.8 kg), respectively, of lead weights. Hard cast
weights or soft weights can be used. The sheath portion can be attached to
the CSAV using the built in “MOLLE” style straps. The weight pouches can
then be inserted or removed in the same manner as other weight integrated
diving BCs. When the weight pouch is inserted in the sheath, the diver should
hear and feel the pouch “click” in. This assures the diver that the weight pouch
is rmly and securely attached.
The CSAV is designed with two internal pockets designed for specic place-
ment of two lead weight pouches. These pockets, pictured below, are located
on the rear/inside of the CSAV. Each has a secure Velcro closure. These
are to be used with 4 LB soft weights for MK25 and may be used for other
congurations as well.

9CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
LP Inator Hose
An LP inator hose can be attached to the powerline inator for
open circuit diving; test operation and check for leaks.

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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
Ination and Buoyancy
Vest
Integrated Powerline Inator with Pull Dump Valve
Air Bladder
Overpressure Relief & Rapid Dump Valve
The CSAV vest can be inated from the pressurized cylinders, power inator
or orally. It is designed for professional use with all types of back or chest-
worn breathing apparatuses.
The distribution of the buoyancy chamber provides excellent safety perfor-
mance, either during buoyant ascent (vertical stability) or at the surface (natural
support position with head and shoulders out of the water).
The jacket can be quickly modied to t different kinds of equipment due to the
quickly adjustable harness and buckles, and the presence of interchangeable
ination systems, either by air cylinder or by power inator.
This dual purpose valve protects the bladder from overpressurization by
opening the overpressure relief automatically when the internal pressure
exceeds ambient. The rapid dump valve can also be opened manually to
facilitate rapid dumping of air.
The air bladder is heavy-duty 200-denier urethane coated nylon. The tested
lift capacity of the CSAV is 35 LB. Its unique low-prole design is achieved
through a system of RF welded ligaments that control the bladder shape dur-
ing ination. It is designed to support the diver in a vertical manner while on
the surface of the water, and offer balance and stability while diving.
The vest is made of a rugged 1000 denier black Cordura. It is designed to
provide the following functions:
• Protect the diving air bladder from rips and tears.
• Provide a method of attachment for the rebreather, weight pouches com-
pressed air ination bottles, and other required equipment using
the MOLLE attachment system.
The included power inator is equipped with a valve that also permits inating the
CSAV orally. The inator assembly is connected to the exhaust valve at the
top of the airway with a heavy duty cable. By pulling down on the inator
assembly, the diver opens the rapid dump valve and is able to easily vent the
CSAV for buoyancy adjustment.

11 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
AIR BLADDER REMOVAL AND INSTALLATION PROCEDURE
Hardware must be removed prior to removing the bladder. Unscrew
the cylinders from the cylinder connectors. Next, unscrew the cylinder
connectors from the bladder.
Unscrew the inator airway from the connector, located on the left
shoulder.

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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
Unzip the outer jacket and remove the bladder.
To reinstall the bladder, properly align the threaded connectors on
the bladder with the holes on the jacket. Stuff the bladder back into
the vest and insert the connectors through the holes. Reconnect the
cylinders, inator and manifold cover. Inate fully and let sit for 15
minutes to ensure proper air integrity.

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DEFLATION METHODS
Throughout the course of a dive, it will be necessary to release air from the
CSAV using one of the methods described below. Each method uses a valve
that is in a different location. The method you choose at any time may depend
on whether you are making your initial descent feetrst, headrst, or maintai-
ning neutral buoyancy underwater. Always remember to utilize the valve that
is at the highest point on the bladder, depending on your position.
Deation via the Oral Inator
Air can be vented through the inator by holding the inator above your head
and depressing the oral inator button. This method can be used for making
an initial feet-rst descent, but is not very useful while you are in a facedown
swimming position.
Deation via the Rapid Exhaust Valve
Overpressure Relief Valve
WARNING: Whenever you ascend, whether intentionally or accidentally, you must
simultaneously vent air from the vest as needed to maintain buoyancy control. If air is
allowed to expand inside the vest unchecked, you may experience a rapid, uncontrolled
ascent, which could lead to serious injury or death if not immediately corrected. To re-
gain buoyancy control during an uncontrolled ascent, you must continuously exhaust air
from the vest until you have stopped ascending.
NOTE: Depressing the oral inator while the vest is empty may cause
water to enter the air bladder.
Inside the inator’s corrugated hose is a cable that attaches the inator to the
rapid exhaust valve at the top of the airway assembly. You can vent air from
the vest by gently tugging straight down on the inator. The rapid exhaust
valve provides an effective and convenient way to vent air from the vest while
in either an upright or facedown swimming position.
CAUTION: The proper function of the overpressure relief valve is vital in order to pre-
vent damage to the CSAV bladder. Unauthorized service or tampering may render this
valve inoperable, and could cause the bladder to leak or rupture. This type of damage is
not repairable, and is not covered under the terms and conditions of Aqua Lung’s
one year warranty.
The overpressure relief valve (OPRV) is located inside of the inator. This valve
relieves air automatically when the internal pressure of the bladder exceeds
ambient, in order to prevent overpressurization.

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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
Areas of Adjustment
Although the CSAV comes in two (2) different sizes, the container
and air bladder are the same size for both models. The harness is
adjustable in several ways in order to achieve the best possible t
for a wide range of divers.
The CSAV comes equipped with adjustable waistband grommets,
which when adjusted evenly on both sides, can offer an extra 3-9
inches of waistband for the diver.
Rear Shoulder adjustments
The shoulder straps featured on the CSAV are designed to allow
the diver several additional inches of room if needed. Line up the
velcro to the desired length, and then slide the straps in to secure.

15 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
Additional ttings
Adjustments can be made to both the waist band and the
external chest strap for maximum comfort. The vertical torso strap
inside the vest can also be adjusted. In addition, the strap found
at the back of the harness can be adjusted to provide the diver
with a snug t around the body.

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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
Weight Pouch Setup
The weight pouch placements shown below can be mounted verti-
cally or horizontally when diving a Mariner Kampack, Twin Tank
Harness, or the MK16 rebreather. Compressed air cylinders, be-
low left, are mandatory when diving the MK16/MK25, and optional
when diving SCUBA.
DIVE APPARATUS CONFIGURATION
Ination Cylinder Setup
1.5 cu. ft. bottles may be used, or the connector may be removed and
replaced by the caps (PN 15665, bottom right) when a power inator is
being used.

17 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
Dive Apparatus Integration for the CSAV
Scuba set-up:
There are two (2) CSAV strap kits that are designed to t three (3) existing
Aqua Lung made SCUBA cylinder congurations, shown in the three (3)
photos below.
Twin cylinder with Mariner Twinpack
(PN 083400), shown with CSAV
Strap Kit (PN 769091).
Single cylinder with Mariner
Kampack (PN 088150), shown with
CSAV Strap Kit (PN 769091).
Twin cylinder with Twin Tank Harness
(PN 082700), shown with CSAV Strap Kit
769097.

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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
For scuba (single or twin) conguration with a Mariner Kampack or a
Mariner Twinpack, use CSAV strap kit PN 769091.
Place Mariner Kampack on
tank and adjust to preferred
height.
Tighten Kampack strap and
secure onto tank.
Upon tightening, attach CSAV to kampack. Make sure to
attach shoulder, waist and back clips, as shown above.
When attaching the bottom strap, make sure to connect the buck-
les to the female buckles on the D-ring inside of the CSAV. Do
NOT connect to the buckles outside of the CSAV.

19 CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
For scuba twin cylinders congured with the Twin Tank Harness, use
CSAV strap kit PN 769097.
Attach tankbands and corresponding straps to the tanks, using the
strap kit provided.
When preparing the twinpack, make sure to attach the shoulder, waist,
and back straps, as shown above.

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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
Weave the shorter straps through the top and the longer straps
though the bottom of the tank bands, ensuring the buckles are fac-
ing the correct direction. Pull the straps in until the wide webbing is
against the tank bands.
Ensure the metal tank bands are tight. Wrap the crotch strap
around the bottom tank band and pull tight.
Attention: If the SCUBA cylinders hang too low on the body, lower
the tank bands on the tanks and adjust accordingly.