Aqua PRO AP4800 User manual

DATE
MAY 2022 v4.0
MODEL
02AF012
WWW.AQUAPROONLINE.COM.AU
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AP4800
POND & FOUNTAIN PUMP
- INSTRUCTIONS -
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CONGRATULATIONS ON YOUR PURCHASE
OF THIS PRODUCT BY AQUAPRO.
TECHNICAL SPECIFICATIONS
• AQUAPRO Fountain & Pond pumps are suitable for
use in many dierent applications including fountains
and water features, either submersible or in-line.
• AQUAPRO Fountain & Pond pumps are a
magnetically driven centrifugal pump, therefore they
cannot suck from a water level that is below the inlet
level when used in-line.
• Your AQUAPRO Fountain & Pond pump has a single
moving part (an impellor set) enabling easy cleaning
and maintenance.
• The motor and electrical components are
encapsulated in epoxy resin, ensuring safe operation
under water.
• The pump has a robust bearing and shaft design so no
oil/grease lubrication is required.
• AQUAPRO pumps that have plastic impellor parts
and ceramic shafts, with no exposed metal, can be
used in salt water applications.
• AQUAPRO fountain pumps are fitted with suction
cup feet, enabling use on both horizontal and vertical
surfaces.
• AQUAPRO Fountain & Pond Pumps are continuous
rated therefore are designed to operate 24/7.
DESCRIPTION AP4800
VOLTAGE* 220 - 240V
POWER 97W
MAX HEAD HEIGHT 4.50M
MAX FLOW 4800L/H
IP RATING IP68
INLET / OUTLET 25MMØ
CABLE LENGTH 10M
* SUBJECT TO VARIATION ACCORDING TO LOAD.
Please read these instructions and familiarise yourself with the equipment before placing it in service. Correct and safe use of the
system requires strict compliance with the safety instructions. For safety reasons persons less than 16 years of age or people that are
not familiar with these instructions should not use this equipment.
FEATURES
YOUR AQUAPRO WATER FEATURE PUMP HAS BEEN MANUFACTURED WITH ADVANCED
TECHNOLOGY TO PROVIDE YOU WITH THE BEST QUALITY PUMP FOR YOUR POND OR WATER
FEATURE.
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AP4800 PUMP
INSTRUCTIONS
• Using the 1 inch to ¾ inch threaded reducing nipple (10),
attach the Dual Control T-Piece (13) onto the pump outlet.
Adjust the telescopic riser (17-18) to the desired height, then
secure onto the top of the T-Piece using the threaded locking
nut provided. Align riser vertically.
• Locate the stepped hosetail locking nut (15), attach this to
the side outlet of the Dual Control T-Piece to facilitate an
optional accessory for example a filter or waterfall. Using the
Flow Adjustment Knob (12), on the T-Piece, you can vary
the flow between the fountain head and the waterfall outlet.
Close the second outlet of the T-Piece if this is not required.
Now connect tubing to the side Hosetail (14) if required. This
T-piece is not suitable for dry mount applications.
• Place the pump in desired location. Ensure the pump is on
a stable surface that is free of sludge, sand and other debris.
Position the device in the pond horizontally, on a solid base,
in such a way that it is fully covered with water and ensure
that the pump is located, at a depth, in the water, which will
not allow it to suck air from the surface. The fountain nozzle
should now be protruding out of the water.
• Push the plug into the power supply outlet and switch on.
• Remove the unit from the water. The filters and sponges
in this unit will clog over time. Please clean regularly (at
least once a month) to ensure strong water flow. Failure to
maintain the unit will result in a burnt out motor and other
damage.
• All AQUAPRO Pond & Fountain pumps are water cooled,
if pump becomes restricted, or blocked, it will overheat and
could cause permanent damage.
• Regular inspections, cleaning and maintenance of the
impellor is necessary to ensure longer life.
• Take o the fountain set first by unscrewing it from the top
of the pump. Examine the nozzles to ensure all ports are
unblocked. Clean with a suitable brush if necessary.
• Maintain the filter sponge regularly according to how long it
takes for the sponge to get clogged up. When the flow starts
to be reduced, check and clean if necessary.
• Unclip the front filter cage (1) from the front of the pump
buy pressing in the two catch tabs on either side, at the same
time, and pulling forward. Take out the Internal Bio Sponge
(2) and clean. If using an optional pre-filter block sponge,
slide the sponge o the threaded core and wash out. It is
recommended that this is done in a bucket of pond water to
ensure the good bacteria that are present in the sponge are
not killed by the Chlorine in tap water. Check for wear and
tear of the sponges. Replace if necessary.
• To maintain the impellor (6) of the pump, locate the locking
tab (5) near the outlet on the impellor cover. Click the tab
out from the motor body to unlatch. Now turn the Impellor
Cover (4) in an anti-clockwise direction to the stop position
and lift o. Then separate the impellor cover from the pump
motor body.
• Lift out the impellor assembly (6). (Take care not to break
ceramic shaft.) The black disc behind the blades is part of the
entire impellor assembly. Clean the impellor with clean water
and a suitable brush.
• It is important to ensure that this is carried out regularly as
the cooling path around the motor will become clogged. If
the impellor assembly becomes worn or damaged it should be
replaced (available from your dealer or special orders). Failure
to do so may cause serious damage to pump. Inspect for signs
for wear and tear. The impellor set is a wearing consumable
part.
• Once the cleaning and inspection process is completed,
reassemble in the reverses manner. Reinstall the impellor into
the motor body. To place the Impellor O-Ring (7) around the
black disc successfully, firmly hold the disc with one hand,
and using the other hand stretch the O-Ring over the disc,
positioning it carefully into the groove. Pay attention not
to allow the O-Ring to roll forward, in-between the black
disc and the motor body. With the impellor in the correct
position, carefully place the impellor cover (4) back on,
and then rotate clockwise back into position. Now slide the
locking tab (5) back into position to prevent the cover from
turning.
INSTALLATION
MAINTENANCE
ONCE A FOUNTAIN NOZZLE HAS BEEN SELECTED, ASSEMBLE THE FOUNTAIN KIT AS PER THE
DIAGRAM (SEE NEXT PAGE).
BEGIN BY ENSURING THAT THE MAINS POWER SUPPLY IS DISCONNECTED BEFORE
ATTEMPTING ANY MAINTENANCE OR ADJUSTMENT OF THE UNIT OR THE WATER BODY.
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PART DESCRIPTION
NOTE: PARTS MAY DIFFER SLIGHTLY FROM SHOWN
1 2
3
4
5
6 7
8
9
10
11
12
13
14
15
16
17
18
20 21
19
FRONT FILTER CAGE
INTERNAL BIO SPONGE
INTAKE SCREEN
IMPELLOR COVER
LOCKING TAB
IMPELLOR ASSEMBLY
IMPELLOR ORING
RUBBER SUCTION FEET
MOTOR BODY
1” TO ¾” THREADED REDUCING NIPPLE
TPIECE LOCKING NUT
FLOW ADJUSTMENT KNOB
DUAL CONTROL TPIECE
STEPPED HOSETAIL
HOSETAIL LOCKING NUT
RISER LOCKING NUT
TELESCOPIC RISER
INTERNAL EXTENDABLE RISER SECTION
BELL NOZZLE
DAISY NOZZLE
DOUBLE DAISY NOZZLE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
NOTE:
PLEASE CONSULT YOUR RETAILER FOR QUALITY ORIGINAL AQUAPRO
REPLACEMENT PARTS FOR YOUR AQUAPRO PRODUCT.
VISIT WWW.AQUAPROONLINE.COM.AU FOR NEAREST STOCKISTS.
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AP4800 PUMP
INSTRUCTIONS
• For your own safety, disconnect from the power supply before any maintenance of any equipment is attempted on
the tank or water body.
• Be sure the equipment is submerged completely in the water. The depth should not be greater than 2m.
• Do not operate the pump if the appliance or any components of the system, such as the power cable, have been
damaged.
• Always use a properly grounded power supply that is connected to an RCD with a rated residual operating current
not exceeding 30mA. As per AS/NZS 3350.2.41:1997
• The drip loop method should be used to prevent water from traveling down the cable and onto the plug or power
supply. If the plug does get wet, do not unplug the cable. Disconnect the circuit breaker that supplies power to the
power supply point. Then unplug and examine the plug and power supply point for presence of water. If the power
point has become wet, you should consult an electrician before using the power point again.
• Always unplug the pump from the power supply when not in use or before performing any maintenance on the
pump or in the pond. Never pull the cable to disconnect the plug from the power supply. Grasp the plug and pull to
disconnect.
• Use of extension cords outdoors is not recommended.
• If required, have a qualified electrician install a weatherproof power supply point near to the pond or water-feature
(within the cable length of the appliance).
• Do not install or store the appliance where it will be exposed to extreme hot or cold temperatures. Do not use in
water above 35°C.
• Do not cut the cable as this will result in voiding your warranty.
• Care should be taken to arrange the power cable so that it cannot be accidentally tripped over or pulled.
• Do not attempt to repair the electrical appliance yourself. Return to an authorised service centre or place of
purchase if a fault occurs, (regular maintenance is not considered repair and is required by user).
• The power cord cannot be replaced. If the cord is damaged, the pump must be discarded.
• Do not operate the pump without water at any time, permanent damage may occur.
• Be sure the equipment is submerged completely in the water. The depth should not be greater than 2m.
• Do not operate the pump if the appliance or any components of the system, such as the power cable, have been
damaged.
• The pump is designed to be used in a Garden pond or Aquarium environment. It is not to be used in any other
manner or purpose.
• The pump should only be used in clean water. Do not use the pump in, or with, any chemicals such as a solvent or
gasoline.
• All AQUAPRO Fountain & Pond pumps are water cooled. If the pump flow becomes restricted it will overheat
and could cause permanent damage. The pump needs to be cleaned regularly to prevent the pump becoming
blocked, thus causing the pump to overheat and burn out. This is not a warrantable event.
SAFEGUARDS
DISCONNECT POWER CORD FROM THE POWER SUPPLY BEFORE PERFORMING
MAINTENANCE. NEVER LIFT THE PUMP BY THE POWER CORD.
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PROBLEM REASON SOLUTION
WATER PUMP NOT
WORKING NO POWER CHECK THAT THE PLUG IS CONNECTED
AND TURNED ON
SPONGES AND FILTER MEDIA
BLOCKED WITH SLUDGE CLEAN THE SPONGES AND FILTERS
IMPELLOR IS BLOCKED WITH
SLUDGE OR LIMESCALE
CLEAN THE IMPELLOR AS PER
THE INSTRUCTIONS
RUNNING WITHOUT SUFFICIENT WATER SUBMERSE THE EQUIPMENT UNDERWATER
THEN PLUG IN. REFILL IF NECESSARY.
BLOCKED IMPELLOR CHAMBER OR CERAMIC
SHAFT IS BROKEN
CLEAN THE IMPELLOR. CHECK FOR WEAR.
REPLACE IF NECESSARY.
WATER PUMP IS NOISY BLOCKAGE IN PUMP CLEAR THE BLOCKAGE
IMPELLOR & SHAFT WORN OUT REPLACE IMPELLOR & SHAFT
IMPELLOR BROKEN REPLACE IMPELLOR
WATER VALVE CLOSED ON THE OUTLET OPEN THE VALVE AND ALLOW
WATER TO FLOW
UNIT INLET IS BLOCKED OR THE WATER PUMP
INLET IS BLOCKED CLEAR ALL BLOCKAGES
KIT NAME DESCRIPTION
AQUAPRO AP4800 v.2015 IMPELLOR & SHAFT 11AI043
AQUAPRO AP4800 v.2015 REPLACEMENT FLOW CONTROLLER T PIECE 11AP964
TROUBLESHOOTING
SPARE PARTS NOTE: THESE ARE THE MOST USED
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AP4800 PUMP
INSTRUCTIONS
NOTES
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IMPORTANT SAFEGUARDS WARRANTY
WARRANTY COVERS ONLY APPLIANCE
DEFECTS, FAULTY MATERIAL AND
WORKMANSHIP WITHIN A 2 YEAR PERIOD.
IMPORTANT: IF USED IN MARINE OR
SALTWATER, DUE TO THE HARSH
CONDITIONS THE WARRANTY IS VOID.
• Faults arising due to; accidents, misuse, not
following manufacturer’s guidelines/ instructions, or
power surges/spikes/ brownouts will not be covered.
• The impellor set is a consumable item and is
therefore not covered under warranty.
• Warranty will be void if any tampering, removal of
warranty labels, or electrical circuitry is evident.
• Warranty will be void if the power cord is cut or
damaged in any way.
• Warranty will be void if any visible signs of
overheating are present.
• Loss of livestock, damage to property or personal
injury caused by this product will not be covered.
• Warranty claims caused by installation faults will not
be covered.
• It is the customer’s responsibility to return the faulty
appliance for any warranty claim to Aquatec.
• For any warranty to be valid, an original proof of
purchase must be provided.
• Our goods come with guarantees that cannot be
excluded under the Australian Consumer Law.
You are entitled to a replacement or refund for a
major failure and for compensation for any other
reasonably foreseeable loss or damage. You are also
entitled to have the goods repaired or replaced if the
goods fail to be of acceptable quality and the failure
does not amount to a major failure.
FOR MORE INFORMATION AND THE
COMPLETE AQUAPRO RANGE
VISIT WWW.AQUAPROONLINE.COM.AU
To guard against injury, basic safety precautions should
be observed including, but not limited to the following:
• The pump should only be used in clean water. Do
not use the pump in any solvent or gasoline that is
flammable.
• Do not operate the pump without water at any time,
permanent damage may occur.
• Do not operate the pump if the pump or any of the
components of the pump, such as the power cable,
have been damaged.
• The drip loop method should be used to prevent
water from traveling down the cord onto the plug
or power point. If the plug does get wet, do not
unplug the cord. Disconnect the circuit breaker
that supplies power to the power point. Then unplug
and examine the plug and power point for presence
of water. If the power point has become wet, you
should consult an electrician before using the power
point again.
• Always use a properly grounded power supply
that is connected to an RCD with a rated residual
operating current not exceeding 30mA. As per AS/
NZS 3350.2.41:1997.
• Always unplug the pump from the power supply
when not in use or before performing any
maintenance on the pump. Never pull the cord to
disconnect the plug from the power supply. Grasp
the plug and pull to disconnect.
• Do not install or store the pump where it will be
exposed to extreme hot or cold temperatures.
• Do not cut the cord as this will result in voiding your
warranty.
• Care should be taken to arrange the power cord so
that it cannot be accidentally tripped over or pulled.
• Do not attempt to repair the pump yourself. Return
to an authorised service centre o place of purchase
if a fault occurs.
• Do not use in water above 35°C.
WWW.AQUAPROONLINE.COM.AU
HOTLINE    PHONE +   
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