Aquafog XE-2000 Manual

TURBO XE
MODEL
o XE-2000
o XE-2000-3ph
o XE-1000
o XE-500
o XE-330
o XE-1500
o XE-660
o XE-415
Read & Understand
Retain for Future Reference
TURBO XE ATOMIZER
USER'S MANUAL AND OPERATING INSTRUCTIONS
OPERATOR'S MANUAL
WARNING
Listed Motors & Components
NOTICE

General Safety . . . . . . . . . . . . . . . . . . . . . . . .
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . .
Placement . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .
- motor & blade . . . . . . . . . . . . . . . . . . . .
- blade adjustment . . . . . . . . . . . . . . . . .
- housing re-attachment . . . . . . . . . .
- connecting water & power . . . . . .
Operation . . . . . . . . . . . . . . . . . . . . . . . . . .
Common Setups . . . . . . . . . . . . . . . . . . . .
Troubleshooting . . . . . . . . . . . . . . . . .
Turbo XE Exploded View . . . . . . . . . . . .
Oscillator Exploded View . . . . . . . . . . . . . .
Part Identication List . . . . . . . . . . . . . . . .
Maintenance . . . . . . . . . . . . . . . . . . . . . . . .
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
PAGE
3
4
5 - 6
7
8
9
10
11 - 12
13
14
15 - 16
17 - 18
19
20
21
22
DESCRIPTION
Aquafog units are intended to condition large
volumes of air using water or other non-hazardous
liquids at air temperatures between 31ºF and 145ºF.
Any other use of these units will void the warranty
and the manufacturer will not be responsible for
problems or damages resulting from misuse.
Safety Guidelines
This manual contains very important information.
This information will help ensure SAFETY and
PREVENT EQUIPMENT PROBLEMS. Use these
symbols to understand safety guidelines.
DANGER DANGER INDICATES AN
IMMINENTLY HAZARDOUS
SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN
DEATH OR SERIOUS INJURY.
WARNING INDICATES A
POTENTIALLY HAZARDOUS
SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN
DEATH OR SERIOUS INJURY.
CAUTION INDICATES A
POTENTIALLY HAZARDOUS
SITUATION WHICH, IF NOT AVOIDED, MAY RESULT IN
MINOR OR MODERATE INJURY.
NOTICE INDICATES IMPORTANT
INFORMATION, THAT IF NOT
FOLLOWED, MAY CAUSE DAMAGE TO EQUIPMENT.
TABLE OF CONTENTS
WARNING
CAUTION
NOTICE
Notes

3
9. Keep ngers away from a running unit;
fast moving and hot parts will cause injury
and/or burns.
10. If the equipment starts to vibrate abnormally,
STOP the motor and check immediately for
the cause. Vibration is generally an indication
of trouble.
Fogging Precautions
DANGER
A motionless atomizer may
appear safe, but its blade
could suddenly begin high-
speed rotation without
warning as a result of
control programming.
When Turbo XEs are automated by controls,
warning signs should be posted near the high-
speed equipment.
Disconnect and lock out power source to inspect
or service the unit.
GENERAL SAFETY
Since the Turbo XE uses high-speed components
to atomize liquids, the following safety precautions
must be observed at all times:
1. Read all manuals included
with this product. Be familiar
with the product and controls.
2. Follow United States
Environmental Protection Agency (EPA)
guidelines and regulations when fogging
pesticide or chemical solutions.
3. Follow all local electrical and safety codes
as well as the United States National
Electrical Codes (NEC) and Occupational Safety
and Health Act (OSHA).
4. Only persons well acquainted with these
rules of safe operation should be allowed to
use the atomizer.
5. Keep visitors away and NEVER allow children in
the work area.
6. Use of an extension cord for the Turbo XE is
not recommended. If necessary, consult a
certied electrician about use of a heavy-
gauge, grounded extension cord.
7. Before each use, inspect blade assembly
and electrical components for signs of damage,
deterioration, weakness or leakage. Repair or
replace defective items before using.
8. Check all fasteners at frequent intervals for
proper tightness.
MOTORS, ELECTRICAL EQUIPMENT AND
CONTROLS CAN CAUSE ELECTRICAL
ARCS THAT WILL IGNITE FLAMMABLE
LIQUID OR GAS. NEVER OPERATE OR
REPAIR IN OR NEAR FLAMMABLE LIQUID OR GAS.
NEVER STORE FLAMMABLE LIQUIDS OR GASES IN THE
VICINITY OF THE ATOMIZER.
DO NOT ATOMIZE
FLAMMABLE MATERIALS.
11. Humidity and cold air are
two common asthma triggers.
Asthmatic people working
with this equipment need to
be made aware of the risk.
12. When atomizing toxic chemicals, follow the
instructions provided by the chemical
manufacturer.
NEVER OPERATE TURBO XE
WITHOUT THE SAFETY GUARD
IN PLACE IF THE UNIT IS LOWER THAN SEVEN FEET ABOVE
WORKING HEIGHT.
WARNING
WARNING
DANGER
HIGH-SPEED ROTATION

(2) 1/4-20" SST U-bolt
(4) 1/4" at washer, lock washer, nut
(4) 1/4-20 nylon stop nut SST
(4) 5/16-18 bolt, at washer, lockwasher, nut
(1) motor shaft key
(6) wire tie
► Level
► 7/16" wrenches
► 1/2" wrenches
► 1/8" T-handle allen wrench
► 5/32" allen wrench
4
PREPARATION
HARDWARE CHECKLIST  TOOLS REQUIRED
UNPACKING PRE-INSTALLATION
Detach housing assembly by using the 5/32" allen
wrench to remove the six cap screws securing the
housing assembly to the framework assembly.
(See Fig. 1)
Store hardware in safe location for later use.
After unpacking the unit, inspect for any damage
that may have occured during transit. Make sure to
tighten ttings, bolts, etc., before operation.
DO NOT OPERATE UNIT IF
DAMAGED DURING SHIPPING,
HANDLING OR USE. DAMAGE MAY RESULT IN BREAKAGE
AND CAUSE INJURY OR PROPERTY DAMAGE.
WARNING
Fig. 1
Housing
Assembly
Framework
Assembly
1/4-20 x 3/8" button
head cap screw (54)
REMOVING
Housing Assembly
◄
WARNING

5
Mount the fan high overhead. Allow room in front of and below the fan for the
unobstructed propulsion of fog. Rule of thumb: the higher the better, but mount
at least three feet away from any roong structures.
Mount the fan at the intake end of a ventilated structure. In structures with mild to no
ventilation, propel fog the length of the structure. In large structures, use of an oscillator greatly
enhances coverage and circulation.
DO NOT: Mount the fan near the ground or underneath tables or benches.
DO NOT: Propel the fog into the wind (direction of airow).
DO NOT: Cramp the fan in tight quarters or skinny aisle ways.
>
>
>>
>
25'
50'
70'
Intake
End
Intake
End
Control areaIn applications requiring only one unit, mount
the fan high, centered along one wall, with fog
propelling horizontally along the length of the
structure. If there is ventilation, mount the fan
at the intake end of the structure. Generally, no
oscillation is necessary unless the width of the
structure is greater than 20'. The best location
for automated controls is behind the fan, at an
easily accessible level for monitoring.
In large structures equipped with forced
ventilation, the rst fan row should be within a
few feet of the intake end, with rst fan:
- centered along the end wall (or)
- placed no more than 25' from the side
wall, with additional fans in the row equally
spaced no more than 50' apart.
Lengthwise, the fans should be equally spaced
no farther than 70' apart. All fans should be
equipped with oscillation, sweeping 180˚ in the
direction of the airow.
Layout Guidelines
AVERAGE DISTANCE COVERAGE CAPABILITY
XE-330 15 to 30 feet XE-1000 35 to 60 feet
XE-500 25 to 40 feet XE-1500 45 to 70 feet
XE-660 25 to 45 feet XE-2000 50 to 85 feet
Large structures, Force ventilation
Small structures
PLACEMENT
LOCATE A LEVEL AREA TO SET UP A STAND. TO HANG THE
UNIT, SECURE AND LEVEL 1" PIPE ABLE TO SUPPORT 100 LBS.
NOTICE
Placement Guidelines
>
Direction of airow >

6
PLACEMENT (CONT.)
>
>
>
60'
>
>
60'
>
30'
>
>
30'
Large structures, Natural ventilation
In large structures with natural ventilation, propel fog
the length of the structure with the rst fan row no more
than 30' from the end wall. The rst fan should be:
- centered along the end wall (or)
- placed no more than 30' from the side wall,
with additional fans in the row equally spaced no
farther than 60' apart.
Lengthwise, the fans should be equally spaced and no
more than 60' apart. All fans should be equipped with
oscillation, sweeping 360˚.
Large structures,
Closed or minimum ventilation
In closed structures with little to no ventilation, propel
fog the length of the structure with the rst fan row no
more than 50' from the end wall. The rst fan should
either be:
- centered along the end wall (or)
- placed no more than 50' from the side wall,
with additional fans in the row equally spaced
no farther than 100' apart.
Lengthwise, the fans should be equally spaced and no
farther than 100' apart. All fans should be equipped
with oscillation, sweeping 360˚.
>
>
>
100'
>
>
100'
>
50'
> >
50'
If you are planning to operate two fans using a
single control (purchased from the manufacturer),
we recommend ordering extended water and
power lines. Units should be equal distances from
the controls to reach a centrally-located control.
Operating two fans with one control
>
Control location area
Optional: extended water and power lines

7
Installation With an Oscillator (Fig. 2B)
Be sure the support bar is level. Use the U-bolts (Part #125) supplied with the XE Turbo
unit to secure the oscillator to the bar.
Level the oscillator horizontally, so that the base of the oscillator housing is parallel to
the ground. The framework assembly is capable of angling fog output up to 15° upward
or downward.
Remove the nylon stop nuts (Part #32) loosely attached to the oscillator support plate.
Raise the framework assembly directly underneath the oscillator and replace the washers
and nuts. Tighten securely. Use two wrenches when tightening part #117 with part #32
to prevent stress on the oscillator's gear train - one from above to keep the bolt head
stationary and one from below to tighten the nut.
Installation without an Oscillator (Fig. 2A)
Using the U-bolts provided, secure the framework assembly to the
desired 1" support bar. Tighten securely. Support bar can be placed in
line with the fan or perpendicular to it. The second nut (Part #32) can
be secured on top of the rst nut (Part #154) to provide anti-vibration
protection and increase installation security.
A
Framework
Assembly
Support Bar
(not provided)
Support Bar
(not provided)
INSTALLATION
Fig. 2
USING A LADDER TO HANG THE TURBO XE IS DANGEROUS.
USE PROPER LIFTING EQUIPMENT LIKE A SCISSOR LIFT.
B
DANGER
Pivot Joint
1/4-20 U-bolt SST (#125)
#53
#126
#154
#32
#53
#126
#154 #117
#32
Oscillator
1/4-20 U-bolt SST (#125)
#32
Framework
Assembly

8
1/2 HP
TURBO
46
Install Blade Assembly
Make a mark 1 - 11/16" (Sharpie works best) from the end of the motor shaft (see Fig. 4), and insert
the key into the slot of the motor shaft.
Slide the blade assembly onto the shaft (see Fig. 5). If you encounter resistance, DO NOT USE FORCE
Forcing the hub onto a tight shaft will only make future removal of the blade unnecessarily difcult. Use
ne sandpaper or a metal le to gently smooth down any areas of resistance, if necessary.
To ensure a fully seated Blade Assembly, the Blade's rear hub MUST reach the 1 - 11/16" mark. When the
assembly is in place, securely tighten the two (2) hub setscrews with the 1/8" T-handle allen wrench.
1/2 HP
TURBO
1/2 HP
TURBO
58
56
57
116
Blade Assembly
Fig. 3
Fig. 4
Motor
Shaft Key
Install Motor
Slide the motor onto the motor support
plate of the framework assembly (as
shown in Fig. 3). Secure the base of the
motor to the motor support plate using
5/16" hardware provided (Part #56, 57,
58, 116).
Tighten hardware by hand at this stage,
as nal tightening will follow the blade
adjustment procedure.
INSTALLING MOTOR & BLADE ASSEMBLY
1/2 HP
TURBO
►
►
1 - 11/16"
ENSURE THE BLADE ASSEMBLY IS FULLY
SEATED ON THE SHAFT OF THE MOTOR
WARNING
Fig. 5
Mark Shaft
5/16" lock washer SST (#57)
5/16-18 nish nut SST (#116)
5/16" at
washer SST (#58)
5/16-18 x 3/4"
HH bolt SST (#56)

9
1/2 HP
TURBO

V ertical
Adjustment
Horizont
al
Adjustment

Vertical Adjustment
Loosen the two forward bolts (Part #117), securing the
left and right motor supports to the motor support plate
and shift motor and plate up or down slightly until cen-
tered. Retighten bolts securely.
Note: It is only necessary to loosen these bolts
slightly. In most cases, adjustments can be made by
loosening only the rst two bolts closest to the rear
wire guard. If additional adjustment is necessary,
repeat this step by loosening the two rear bolts.
If no vertical adjustment is required, these bolts are
already properly tightened by the manufacturer.
Fig. 6
Fig. 7
Horizontal Adjustment
Loosen the bolts (Part #56) securing the motor to
the motor support plate and shift motor from side
to side until centered. Tighten bolts securely.
Once the blade assembly is secured to the motor, rotate it by
hand to check for a centered circular rotation.
THERE MUST BE EQUAL SPACE OF APPROXIMATELY 1/4"
BETWEEN THE PINS AND THE END OF THE BLADES.
(See Fig. 6)
BLADE ADJUSTMENTS
ENSURE THE BLADE ASSEMBLY IS CENTERED INSIDE THE PINNED VENTURI.
ADJUST MOTOR AND BLADE AS NECESSARY.
WARNING
DO NOT OPERATE IF SPACING IS LESS THAN
1/8" ANYWHERE AROUND ITS 360º PATH.
CAUTION
Fan Blade Clearance Adjustments. Refer to Fig. 7
Check and perform horizontal adjustment rst. Once complete,
TIGHTEN THE FOUR BOLTS (PART #56) SECURING THE MOTOR
TO THE MOTOR SUPPORT PLATE, WHICH WERE ONLY HAND-
TIGHTENED DURING THE PREVIOUS MOTOR INSTALLATION STEP.
(See Fig. 3)

10
1/2 HP
TURBO
Locate the six cap screws set aside during preparation. (Refer to Fig. 1) Reposition the housing over the
venturi starting with the lower half of the housing. Tilt housing downward to clear the lower lip of the
venturi. Raise the rear edge of the housing between the venturi and rear guard. (See Fig. 8) Re-insert
the six cap screws through the rear guard eyelets and thread loosely to housing.
As you straighten the housing, it is important that the attached
liquid feed tube (Part #6) is inserted properly into the reservoir.
Adjust the feed tube (if necessary) so that it ends up centered and
inserted approximately 1/4" into the reservoir's center bearing.
(See Fig. 9)
Once the liquid feed tube is properly inserted, tighten the six cap
screws until snug. Do not over tighten.
Ideally the liquid feed tube should not touch the inner wall of
the bearing. However, it will not cause undue wear if the tube
lightly touches the bearing.
Note: If shifting the housing does not center the tube, it may be
necessary to slightly re-form the tube. Remove the housing and
loosen the brass cap at the base of the tube to detach the tube
and cap. Slightly re-angle tube at the bend. Re-attach the tube and
housing. Check feed tube position.
Make sure liquid feed tube enters
about 1/4" into reservoir's bronze
bushing with minimal stress.
Fig. 9
HOUSING RE-ATTACHMENT
Fig. 8
SST liquid
feed tube (#6)
WARNING
1/4-20 x 3/8" button
head cap screw SST (#54)
SST liquid
feed tube (#6)
Housing
Assembly
Venturi
ATTACHING
Housing Assembly
◄