AR BLUE CLEAN 8840 Manual

8840 - 8860 - 8870 - 8880
Read carefully the present use and maintenance manual in every part before
proceeding to use. The following machine has been examined according to the
Directive Machines 2006 42, 2004 108, 2006 95 and following changes and
integrations.
Annovi Reverberi S.p.A
SERVICE Dept.
Via Aldo Moro, 40 42
41030 Bomporto (MO) – Italy
USE AND
MAINTENANCE
HANDBOOK
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ΦΥΤΑ - ΜΗΧΑΝΗΜΑΤΑ - ΕΡΓΑΛΕΙΑ
18οΧλμ. Εθνικής Οδού ΑΘΗΝΩΝ-ΚΟΡΙΝΘΟΥ
Τηλέφωνο: 2105573739
E-mail: [email protected]

AR BLUE CLEAN 8840 - 8860 - 8870 - 8880
[email protected] Code 91589 - LW
PARA. INDEX PAGE
1 General warnings 2
2 Machine identification 3
3 Technical data 4
4 Dimensions of the machine 4
5 Main parts 5
6 Working and safety norms 5-6
7 Machine installation 7-8
8 Machine start-up 8-9
9 Regulation of the operating pressure 10
10 Machine shelter 10
11 Standard equipment 10
12 Accessories 10
13 Detergents 11
14 Labels 11
15 Maintenance 12-13
16 Cooling coil internal cleaning 14
17 Machine demolition 14
18 Warranty 14
19 Hydraulic diagram 15
20 Electric diagram 16
21 Drawbacks, causes and solutions 17
22 Declaration of conformity 18
1. GENERAL WARNINGS
Congratulations for having chosen our new model of machine which underlines Your level of
technical know how and good taste for design.
Innovation and technology, high performances and sturdiness are the main characteristics of the
884 886 887 888 .
The present manual is an integrant part of the machine and must be easily found by the
personnel in charge of its use and maintenance.
The user, the operator and the person in charge of maintenance must know the content of the
present manual.
In case of doubts regarding the comprehension of this manual, You must contact the company
ANNOVI REVERBERI - Via Aldo Moro, 40 42 - 41030 Bomporto (MO) Italy,
[email protected].
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AR BLUE CLEAN 8840 - 8860 - 8870 - 8880
Descriptions and drawings contained in the present manual can be changed at any time without
prior notice.
WARNING !
Read the present manual before starting the machine to ensure a correct and safe running of
the same. The machine is exclusively meant for washing and cleaning with hot and cold water
surfaces apt to being treated with mechanical high pressure jet system and subject to eventual
chemical action of detergents.
Before using the machine, make sure that the identification plate is fixed on the machine; if the
plate is missing, please don’t use the machine and contact immediately your dealer (see fig. 1).
Don’t leave the machine unattended in your work environment. After the daily use, it is
recommended to keep the machine in a dry place protected from bad weather conditions.
Don’t use the machine for any other purposes than the ones described above.
Never use the machine if the safety conditions are uncertain.
In case of demolition, please follow the law in force in your Country.
2. MACHINE IDENTIFICATION
Fig. 1 below indicates where the identification plate is fixed.
USE AND MAINTENANCE HANDBOOK page 3
Description:
A = WORKING PRESSURE
B = MAX PRESSURE
C = FLOW RATE
D = WATER TEMPERATURE
E = BURNER POWER
F = ABSORBED POWER
G = VOLT HZ
H = FUEL TYPE
I = FUEL TANK CAPACITY
L = SERIAL NUMBER
M = PROTECTION DEGREE
N = NOISE VALUE
O = PRODUCT CODE
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AR BLUE CLEAN 8840 - 8860 - 8870 - 8880
The data on the plate must not be erased for any reason.
3. TECHNICAL DATA
MODEL 884 886 887 888
Pressure BAR 150 200 150 250
P.S.I. 2200 2900 2200 3600
Power
KW (OUTPUT) 5.5 7.4 5.5 7.4
KW (INPUT) 7.4 9.3 7.4 9.3
RPM 1450 1450 1450 1450
Voltage V Hz 220 230-50Hz
3 ~
220 230-50Hz
3 ~
220 230-50Hz
3 ~
220 230-50Hz
3 ~
Max capacity L H 1260 1260 900 900
Gal h 333 333 238 238
Temperature °∆ T°C 55 55 65 65
Water
tank Liters 5 5 5 5
Fuel tank Liters 24 24 24 24
Detergent tank Liters 8 8 8 8
Dimensions
H. 1040 1040 1040 1040
L. 700 700 700 700
P. 1100 1100 1100 1100
Lpa (EN 6 7 4-1) Db (A) 84,3 86,1 84,4 84,4
Lwa (EN 6 7 4-1) Db (A) 92 94 92 92
Machine vibrations M s21,49 1,49 1,49 1,49
Weight kg 135 135 135 135
4. DIMENSIONS OF THE MACHINE
1100 700
1040
USE AND MAINTENANCE HANDBOOK page 4
Fig. 2
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AR BLUE CLEAN 8840 - 8860 - 8870 - 8880
5. MAIN PARTS
KEY
1 Electric system board 6 Pressure switch 11 Burner Motor
2 Tramsformer 7 Hot water boiler
3 High pressure pump 8 Electric motor 13 Water tank with inside filter
4 Filter 9 Tank body 14 Starting knob
5 Pressure valve 10 Fuel Pump 15 Temperature knob
6. WORKING AND SAFETY NORMS
Make sure that the machine is constantly supplied with water. Dry working would
cause serious damages to the machine seal system.
Electrical connections must be carried out by skilled trained personnel only.
Never pull the power cord to disconnect the plug nor pull the hose to move the
machine.
Don’t leave the machine in a low temperature place and protect it from frost and
general bad weather conditions.
USE AND MAINTENANCE HANDBOOK page 5
fig. 3
1 3 5 6
6
7
8
42
9
1 11
13
14
15
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AR BLUE CLEAN 8840 - 8860 - 8870 - 8880
Avoid vehicles transit on the high pressure hose.
While the machine is running do not cover it and avoid placing it where there’s low air
supply.
Avoid vehicles transit on the high pressure hose.
While the machine is running do not cover it and avoid placing it where there’s low air
supply.
If you are working indoors, it’s compulsory to install a fan to discharge the exhaust
gases outside.
The fan terminal must not be obstructed. Don’t leave the lance or any other object
near the exhaust outlet.
The nature of the gases as well as the high temperature are to be considered very
dangerous, the operator must thus be adequately informed in order to avoid being
scalded.
Don’t leave the machine outside when it rains or when the weather conditions are
bad. The operators must wear protection clothes while using the machine.
Do not leave the machine for more than 15 minutes working with the gun closed, the
water temperature would increase rapidly causing serious damages to the seal
system.
Each time the machine has to be switched off blow off the hose residual pressure by
using the gun.
Don’t put the hands in front of the machine’s water jet while the machine is working.
Do not use different fuels other than the ones recommended by the manufacturer.
WARNING !
Don’t carry out any operation on the machine before having unplugged it.
Don’t carry out any unwary operation on the electric cable and make sure the same is not
damaged.
Never direct high pressure water jets towards people, animals, electrical installations or the
machine itself.
Use always only clean water. Dirty water and chemical corrosive products are harmful for the
machine.
The machine is equipped with idle wheels; it thus recommendable to avoid placing the
machine on ramps or slanted floors. Do not tilt the machine by more than 20 °C (with full
tank).
It is forbidden to use plug extensions if the work environment is subject to water humidity
presence which could cut the isolating conditions of the system. Always check the isolation of
the electric cable as well as the equipment’s integrity.
In case an extension is required, be sure that plugs and sockets have a protection type IP65
and that the power cord complies with the table reported here below.
VOLTAGE V EXTENSION LENGTH CABLE SECTION
USE AND MAINTENANCE HANDBOOK page 6
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AR BLUE CLEAN 8840 - 8860 - 8870 - 8880
220 - 230 Max 50 mt 4x4 mm2
7. MACHINE INSTALLATION
The machine you are about to use will operate at it’s
best if all instructions are duly followed. Before turning
on the machine, make sure it is perfectly horizontal on a
surface.
Connect the high pressure hose A to the gun B and the
other end of the hose to the intake fitting, fixing tightly
the fastening nut C (see fig.4).
Connect the lance B1 to the gun B.
To start working press the lever pos.
1 and the water jet will come out
from the lance. To stop the water jet
just release the lever pos. 1. Once
you finished working release the
lever, rotate the switch pos. A fig. 8
and set it on the OFF. To place the
lance safely away once finished
working insert the safety catch see
fig. pos. 2.
Connect the water feeling hose D to the inlet fitting E
(see fig.5).
It is recommended to use a reinforced hose having an
inner diameter of at least 16 to 18 mm.
The water intake must be of at least 15 l min and have a
max inlet temperature of 60 °C.
USE AND MAINTENANCE HANDBOOK page 7
Fig. 5
D
E
A
B
C
Fig. 4
B
1
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AR BLUE CLEAN 8840 - 8860 - 8870 - 8880
Fill tank F (see fig. 6) with gas oil (Diesel).
Fill the detergent tank G (see fig. 6) with a
biodegradable product.
Make sure that the electrical tension and amperage are suitable for the machine (see para. 3
«Technical data» and see electic motor plate). The machine must be connected to a suitable
feeding point equipped with an efficient contact to earth and controlled by an overload cut out
switch.
8. MACHINE START-UP
After having installed the machine, in order to operate it, open the water supply faucet H.
The control panel has been designed to run the operations easily. The knob A has three main
functions:
Pos.1 OFF indicates that
the machine is
turned off.
Pos.2 The second position
indicates that the motor
pump is on.
Pos.3 The third position ON
indicates that the
boiler is on.
Knob B turns on the thermostat and permits to reach temperatures from 0 to 150 °C.
Knob C permits the operator to add chemical biodegradable detergent while the machine.
USE AND MAINTENANCE HANDBOOK page 8
Fig. 6
FG
Fig.7
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AR BLUE CLEAN 8840 - 8860 - 8870 - 8880
Attention: When the detergent suction use has finished, put again the knob in “OFF”
position, otherwise the group suck up the air. When the use of detergent has finished, to
clean, run the system with cleaning water.
Manometer D indicates the working pressure.
On the machine’s board are found also 4 lighted leds which indicate the following functions.
This is lit when
the machine is
working. It
flashes (if
provided) when
the flame turns
off inside the
boiler.
This is lit when
there’s a lack of
fuel in the tank.
This is lit when
the burner is on.
This is lit when
there’s tension in
the electrical
installation.
E F G H
USE AND MAINTENANCE HANDBOOK page 9
AB
C
D
1
3
2
E F G H
Fig. 8
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AR BLUE CLEAN 8840 - 8860 - 8870 - 8880
. REGULATION OF THE OPERATING PRESSURE
On this machine It is possible to regulate the
operating pressure. Move to near the machine
cover, in the valve access window, see fig. 9.
Grip the valve knob, if provided, or use a
wrench, if provided, in pos. 1, and rotating
clockwise (fig. 1 pos. 1) the pressure
increases; rotating the knob (fig. 1 pos. 2)
anti-clockwise the pressure decreases.
IMPORTANT! Make sure that the operating pressure never exceeds the
pressure indicated on the pump’s plate.
The hydraulic installation is equipped with a safety valve which operates in case of exceeding
pressures.
10. MACHINE SHELTER
Once finished working after having discharged the remaining pressure in the hose and after
having inserted the safety catch on the gun picture 4 pos. 1 and 2, wind-up the electrical hose
and the high pressure hose in order not to damage them. Place the high pressure cleaner in a
sheltered away from the possibility of non authorized people to use it.
11. STANDARD EQUIPMENT
Check the machine as soon as you receive it. The machine must be equipped with a thermic
lance, a 10 m. High pressure hose and a nozzle suitable for the model.
12. ACCESSORIES
The company ANNOVI REVERBERI can supply, upon request, a nozzle with rotating jet suitable
to clean up the hardest dirt present on the surfaces to be cleaned.
13. DETERGENTS
USE AND MAINTENANCE HANDBOOK page 10
1
2
1
Fig.9 Fig.1
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AR BLUE CLEAN 8840 - 8860 - 8870 - 8880
It is recommended to use only liquid detergents an to avoid using powder detergents. The
detergents must be biodegradable as per the laws in force.
14. LABELS
Here below are listed all labels used and their meaning.
8840 8860 8870 8880
5Warning! Do not direct the high pressure jet
towards people , animals or objects, etc….
2 Type of machine 6 Warning! Outlet of high pressure exhaust gases
3 Water feeling 7 Lance delivery
4 Fuel tank 8 Detergent tank
USE AND MAINTENANCE HANDBOOK page 11
2
3
4
5
6
7
8
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AR BLUE CLEAN 8840 - 8860 - 8870 - 8880
WARNING !
Make sure that the labels are present on the machine and that they are readable; if they are
missing or erased, please aattach new ones or replace them. They are available from the
licensed dealers.
15. MAINTENANCE
WARNING!
 All maintenance operations must be carried out keeping the machine on an even floor. The
machine must be disconnected from the main power and from the water supply.
 All fixing and maintenance operations must be carried out by authorized personnel.
 A correct use and maintenance are necessary to guarantee the machine’s reliability and it’s
best performances.
 In order to ensure regular and constant performances it is recommended to use original spare
parts only.
 The machine you have bought has undergone a factory test which ensures correct running at
standard conditions.
 Beware! In case the machine has been kept inoperative for a long time, run some water
through the coil until it comes out before using it again.
Besides preliminary controls, the machine needs constant checks that are to be carried out
according to following time schedules.
Daily
Check the oil level of the pump, after
having removed the cover. Unscrew the
cap fig. 11 pos. A, check the level which
should be between the max and the min.,
fig. 11 pos. B and if necessary add some.
After having checked the level place back
the cap and the cover. It is recommended
to use oil type SAE 15W 40. The first oil
top up should be carried out after one
week work.
Check the working condition of the feeding hose and the extension cable.
USE AND MAINTENANCE HANDBOOK page 12
MAX
MIN
Fig. 11
A
B
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AR BLUE CLEAN 8840 - 8860 - 8870 - 8880
Every 2 weeks or after 5 hours of work
Clean the water filter inside the tank. Remove the
cover and the cap of the tank fig. 12 pos. A Unscrew the
plastic filter pos. B. Blow into it with an air jet and re-
screw, put the cap and mount again the machine’s cover.
Replacing the fuel filter.
Remove the cover from the machine (check the filter cleaning).
If dirty, replace it with a new filter.
Every month or after 1 hours of work
Clean the combustion head and check the electrodes. Remove the cover, unscrew the three screws
fig. 15 pos. A, extract the combustion head group pos. B. Clean with an air jet the head and check the
glow plug pos. C. The distance between the electrodes must be of 3 mm. If the distance must be
adjusted, unscrew glow plug screw pos. E, remove the glow plug, udjust the distance to acheive the 3
mm distance. Reassemble the glow plug while checking it is fixed correctly. Place the combustion back
in place using the three screws pos. A.
This maintenance operation must be carried our by skilled personnel.
Every month o after 2 hours of work
Clean the combustion filter.
Remove the cover.
Near the pump picture 16 pos. A on the side of the filter
symbol, extract the plastic filter using a 4 mm socked
head screw. Clean the filter with a light air jet an place it
place back. I necessary replace it.
This maintenance operation must be carried our by
skilled personnel.
USE AND MAINTENANCE HANDBOOK page 13
Fig. 12
AB
3 mm
A
BCE
D
Fig. 15
Fig. 16
A
Fig.14
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AR BLUE CLEAN 8840 - 8860 - 8870 - 8880
16. COOLING COIL INTERNAL CLEANING
Contact an Authorized Service Centre.
17. MACHINE DEMOLITION
If you want to junk your machine, please comply to the laws in force in your Country.
The machine is manufactured with parts containing recyclable metals and plastics. The oil found
inside the pump is highly dangerous and pollutant and must not be wasted in the environment
or poured into civic drains. For further informations, please contact your local commitee for
exhaust oil drainage.
18. WARRANTY
For as much as the machine’s warranty is concerned apply to WARRANTY CONDITIONS and
WARRANTY CERTIFICATE given with the machine.
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AR BLUE CLEAN 8840 - 8860 - 8870 - 8880
1 . HYDRAULIC SYSTEM DIAGRAM
1 Water tank 10 Pressure regulation valve 19 Fuel filter
2 Outer water filter 11 Pressure switch 20 2° fuel intake hose
3 A water intake hose 12 Pump 21 Motor fan
4 Boiler delivery hose 13 Electric motor 22 Burner motor
5 Boiler 14 Detergent intake hose 23 Fuel pump
6 High pressure hose 15 Detergent tap 24 Safety valve
7 Gun 16 Tank detergent hose 25 Detergent tank
8 Lance 17 Fuel discharge hose 26 Fuel tank
9 Nozzle 18 1° Fuel intake hose 27 Water net connecting
hose
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AR BLUE CLEAN 8840 - 8860 - 8870 - 8880
20. 3-PHASES ELECTRIC SYSTEM
FTR PHOTORESISTANCE P2 PRESSURE SWITCH 15 BAR
SE ELECTRICAL CARD P1 PRESSURE SWITCH 40 BAR
TR1 LOW PRESSURE TRANSFORMER GG FUEL FLOATING DEVICE
TR2 ELECTRODES HIGH PRESSURE TRANSFORMER EV ELECTROVALVE
TM THERMOSTAT MP PUMP MOTOR
CO COMMUTATOR MB BURNER MOTOR
FL FLOW SWITCH CT CONTACTOR
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AR BLUE CLEAN 8840 - 8860 - 8870 - 8880
21. DRAWBACKS, CAUSES AND SOLUTIONS
PROBLEM CAUSE SOLUTION
WATER DOESN’T COME
OUT
Dirty water filter
Blocked intake valves
Clogged lance nozzle
Clean or replace
Check
Clean
INSUFFICIENT OR
IRREGULAR PRESSURE
Open detergent valve intaking air
Insufficient water supply
Pump intaking air
Worn out valve
Worn out or not suitable nozzle
Worn out gaskets
Exceeding water temperature
Encrusted coil
Check
Check the capacity
Check
Replace
Repalce
Change
Check
Descale
THE BURNER DOESN’T
TURN ON
Exceeding air intake
Dirty fuel filter
Dirty fuel pump filter
Dirty burner nozzle
Defected thermostat
Obstruct or broken electrovalve
Insufficient spark to the electrodes
Defected flow meter and or
pressure switch
Motor pump joint
Insufficient or non exhisting
voltage
Check
Replace
Clean or replace
Replace
Repalce
Replace
Replace
Replace
Replace
Check
NOISY MACHINE
Air intake
Worn out, dirty or obstructed
valves
Exceeding water temperature
Check the intake tubes
PRESENCE OF WATER
IN THE OIL
Worn out water-oil seals
High level of humidity in the air
Replace
Check
OIL LEACKAGE FROM
THE HEAD
Worn out O.Rings in the seal
system
Replace
MOTOR DOESN’T START
WHEN PRESSING THE
SWITCH
The plug is not working due to
overheating
Check the plug, the hose
and the switch
MOTOR STOPS
SUDDENLY The thermic protection is not
working due to overheating
Make sure that the tension is
suitable
22. DECLARATION OF CONFORMITY
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AR BLUE CLEAN 8840 - 8860 - 8870 - 8880
DECLARATION OF CONFORMITY
Declares taking full responsability that
the product is in accordance with the following regulations
and relative documents
EN 6 335-1 - EN 6 335-2-79; EN 55 14-1; EN 55 14-2;
EN 61 -3-2; EN 61 -3-3; EN 61 -3-11; EN 6 7 4-1
on the basis of the directives prescriptions
2006/42/CE
2 6/95/CE, 2 2/95/CE, 2 2/96/CE, 2 4/1 8CE, 2 /14/CE
Date: 29 12 2009
MODENA (I)
Stefano REVERBERI
MANAGING DIRECTOR
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AR BLUE CLEAN 8840 - 8860 - 8870 - 8880
USE AND MAINTENANCE HANDBOOK page 19
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AR BLUE CLEAN 8840 - 8860 - 8870 - 8880
VIA ALDO MORO, 40/42
41030 BOMPORTO (MO)
ITALY
[email protected]
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