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Aradex VECTOPOWER VP600 Series Service manual

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VECTOPOWER®VP600....
Modified: 2016.10.12 by Andreas Mangold
Printed: 2016.10.12
ARADEX
ARADEX
AG
ARADEX-AG
Ziegelwaldstr. 3
73547 Lorch Germany
Tel.: + 49/(0)7172/9181-0
Hotline:
Fax: + 49/(0)7172/9181-91
E-Mail: info@aradex.com
http://www.aradex.com
+ 49/(0)700-
VECTOPOWER®VP600....
Installation instruction manual
V1.20
Before installing, commissioning, and operating controls, inverter and converter,
it is imperative to read and observe these installation instructions carefully,
in particular the safety notes that they contain!
Contents
VECTOPOWER®VP600....
Modified: 2016.10.12 by Andreas Mangold
Printed: 2016.10.12
VECTOPOWER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en.doc
1
ARADEX
ARADEX
AG
ARADEX-AG
Ziegelwaldstr. 3
73547 Lorch Germany
Tel.: + 49/(0)7172/9181-0
Hotline:
Fax: + 49/(0)7172/9181-91
E-Mail: info@aradex.com
http://www.aradex.com
+ 49/(0)700-
Contents
1General information 6
1.1 Manufacturer data 6
1.2 Target group of these installation instructions 6
1.3 Proper use 7
1.4 Obligation of the system manufacturer / operator 11
1.5 VECTOPOWER®device designations 1
1.6 Preferred types and used versions of the control card 1
1.7 Copyright 1
1.8 Trademarks / patents 1
1.9 Legal reservation 2
2Safety information 3
2.1 Explanation of the safety information 3
2.2 Instruction notices 4
2.3 Safety information 5
3Technical data 9
3.1 Performance data / dimensions 9
3.2 Dimensional drawings and dimensions 11
3.2.1 Device types VP600-18Wxx0-61.x.xx.xx.xx 11
3.2.1.1 Dimensions 12
3.2.1.2 Weight 14
3.2.1.3 Cooler 14
3.2.1.4 Hole pattern 16
3.2.2 Device types VP600-18Xxx0-21.x.xx.xx.xx 18
3.2.2.1 Dimensions 19
3.2.2.2 Weight 21
3.2.2.3 Cooler 21
3.2.2.4 Hole pattern 23
Contents
VECTOPOWER®VP600....
Modified: 2016.10.12 by Andreas Mangold
Printed: 2016.10.12
VECTOPOWER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en.doc
2
ARADEX
ARADEX
AG
ARADEX-AG
Ziegelwaldstr. 3
73547 Lorch Germany
Tel.: + 49/(0)7172/9181-0
Hotline:
Fax: + 49/(0)7172/9181-91
E-Mail: info@aradex.com
http://www.aradex.com
+ 49/(0)700-
3.2.3 Device types VP600-18Wxxx-6A.x.xx.xx.xx and VP600-18Wxxx-6C.x.xx.xx.xx 25
3.2.3.1 Dimensions 26
3.2.3.2 Weight 28
3.2.3.3 Cooler 28
3.2.3.4 Hole pattern 29
3.2.4 Device types VP600-28Wxxx-6A.x.xx.xx.xx 31
3.2.4.1 Dimensions 32
3.2.4.2 Weight 34
3.2.4.3 Cooler 34
3.2.4.4 Hole pattern 36
3.3 Information on the integrated liquid cooler 38
3.4 Function overview block diagram 39
3.5 Power supply 40
3.5.1 Power supply to the logics 40
3.5.2 Power supply for high voltage / DC link 41
3.6 Grounding and insulation protection 42
3.7 Interfaces 42
3.7.1 Connectors 43
3.7.1.1 Device types VP600-18Wxx0-61.x.xx.xx.xx 43
3.7.1.2 Device types VP600-18Xxx0-21.x.xx.xx.xx 44
3.7.1.3 Device types VP600-18Wxxx0-6A.x.xx.xx.xx 45
3.7.1.4 Device types VP600-28Wxxx-6A.x.xx.xx.xx 45
3.7.2 ST1 23-pin..... 46
3.7.2.1 Connector type 46
3.7.2.2 Pin-oriented pin assignment 47
3.7.2.3 Function-oriented pin assignment 49
3.7.3 ST2, ST3, ST4: Customer-specific connection for logic signals 50
3.7.3.1 Types installed in the VECTOPOWER®51
3.7.3.2 Types required for the line 52
3.7.3.3 Used crimp contacts 53
3.7.4 ST4 for voltage measurement 54
3.7.4.1 Types installed in the VECTOPOWER®55
3.7.4.2 Types used for the line 56
3.7.4.3 Used crimp contacts 57
3.7.5 Possible functions 58
3.7.5.1 Block diagram overview of possible interfaces 58
3.7.5.2 Function block of incremental encoder in 1 60
3.7.5.3 Function block of incremental encoder in 2 61
3.7.5.4 Resolver 1 function block 61
3.7.5.5 Resolver 2 function block 61
3.7.5.6 Fan monitoring function block 62
3.7.5.7 RS-232 function block 62
3.7.5.8 USB function block 62
3.7.5.9 CAN bus function block 62
Contents
VECTOPOWER®VP600....
Modified: 2016.10.12 by Andreas Mangold
Printed: 2016.10.12
VECTOPOWER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en.doc
3
ARADEX
ARADEX
AG
ARADEX-AG
Ziegelwaldstr. 3
73547 Lorch Germany
Tel.: + 49/(0)7172/9181-0
Hotline:
Fax: + 49/(0)7172/9181-91
E-Mail: info@aradex.com
http://www.aradex.com
+ 49/(0)700-
3.7.5.10 VECTOBUS®function block 63
3.7.5.11 Analog input function block 64
3.7.5.12 Digital input function block 64
3.7.5.13 Digital output function block 65
3.7.5.14 DC link voltage measurement function block 66
3.7.5.15 Motor phase voltage measurement function block 67
3.7.6 Screw fittings of the DC link connection, motor phases 67
3.7.6.1 Screw fitting with EMC shielding 67
3.7.6.2 Screw fitting without EMC shielding 67
3.7.6.3 Tool for screw fittings 68
3.7.6.4 Sealing caps 68
3.7.6.5 DC link connection 69
3.7.6.6 Motor connection 69
4Delivery and transport 70
4.1 Delivery 70
4.2 Scope of supply 70
4.3 Optional accessories 71
4.3.1 Mating connector 71
4.3.2 Water connections 72
4.4 Transport and storage 72
4.5 Service and maintenance 73
5Required connections (minimum configuration) 74
5.1 Operation with an incremental encoder 74
5.2 Sensorless operation 75
6Installation 76
6.1 Mechanical assembly 76
6.2 Distances from neighboring components 76
6.3 Safety information 79
6.4 Connection of the DC link and the motor phases 81
6.5 Direction of installation 86
6.5.1 VP600-xxXxxx….. 86
6.5.2 VP600-xxWxxx….. 87
Contents
VECTOPOWER®VP600....
Modified: 2016.10.12 by Andreas Mangold
Printed: 2016.10.12
VECTOPOWER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en.doc
4
ARADEX
ARADEX
AG
ARADEX-AG
Ziegelwaldstr. 3
73547 Lorch Germany
Tel.: + 49/(0)7172/9181-0
Hotline:
Fax: + 49/(0)7172/9181-91
E-Mail: info@aradex.com
http://www.aradex.com
+ 49/(0)700-
6.6 Electrical connection 87
6.7 CAN bus 87
6.7.1 Connection of several VECTOPOWER®devices 87
6.7.2 CAN bus terminating resistor 87
6.8 VECTOBUS®88
6.8.1 Connection of VECTOPOWER®with VECTONUM®V8 control 88
6.8.2 Connection of VECTOPOWER®with VECTOPOWER®89
7Commissioning 90
7.1 Visual inspection 90
7.2 Requirements for commissioning 90
7.3 Basic commissioning 91
8Scope of functions of the standard firmware 91
8.1 Functions 91
8.2 Motor types 91
8.3 Motor inverter operating modes 92
8.4 Protective functions 92
8.4.1 Power electronics overtemperature 92
8.4.1.1 Overvoltage and undervoltage of the LV supply 93
8.4.2 Overvoltage and undervoltage of the HV supply 93
8.4.3 Motor overtemperature protection or other via temperature sensors 93
8.4.4 Overcurrent, short circuit, sum current 94
8.4.5 Limitation to thermal continuous current, peak current 94
8.4.6 Hardware enable 94
9Power loss 96
10 Electromagnetic compatibility 97
10.1 Shielded cables 97
10.2 EMC measures for the DC link 97
11 Switch-off / disassembly / disposal 99
11.1 Switching off the VECTOPOWER®99
Contents
VECTOPOWER®VP600....
Modified: 2016.10.12 by Andreas Mangold
Printed: 2016.10.12
VECTOPOWER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en.doc
5
ARADEX
ARADEX
AG
ARADEX-AG
Ziegelwaldstr. 3
73547 Lorch Germany
Tel.: + 49/(0)7172/9181-0
Hotline:
Fax: + 49/(0)7172/9181-91
E-Mail: info@aradex.com
http://www.aradex.com
+ 49/(0)700-
11.2 Dismantling the VECTOPOWER®99
11.3 Disposal 99
12 Notes 100
Contents
VECTOPOWER®VP600....
Modified: 2016.10.12 by Andreas Mangold
Printed: 2016.10.12
VECTOPOWER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en.doc
6
ARADEX
ARADEX
AG
ARADEX-AG
Ziegelwaldstr. 3
73547 Lorch Germany
Tel.: + 49/(0)7172/9181-0
Hotline:
Fax: + 49/(0)7172/9181-91
E-Mail: info@aradex.com
http://www.aradex.com
+ 49/(0)700-
1General information
1.1 Manufacturer data
Contact data: 
ARADEX AG
Ziegelwaldstraße 3
73547 Lorch, Germany
Telephone: +49 (0)7172 / 9181 - 0
Fax: +49 (0)7172 / 9181 - 91
E-mail: [email protected]
Internet: www.aradex.com
1.2 Target group of these installation instructions
Installation is only permitted by qualified electricians who have successfully completed
additional training for working on vehicles with high-voltage systems and who are au-
thorized to do this.
Repairs may also only be performed by such specialists or by the manufacturer.
Observe these installation instructions and keep them by the product.
The contents of these installation instructions must be read, understood,
and followed completely by all responsible persons. This especially applies
to the safety instructions. Following the safety instructions helps to pre-
vent accidents, malfunctions, and errors.
The operating instructions must be observed for parameterization and
operation as well. These instructions describe the individual functions and
how they can be parameterized.
Contents
VECTOPOWER®VP600....
Modified: 2016.10.12 by Andreas Mangold
Printed: 2016.10.12
VECTOPOWER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en.doc
7
ARADEX
ARADEX
AG
ARADEX-AG
Ziegelwaldstr. 3
73547 Lorch Germany
Tel.: + 49/(0)7172/9181-0
Hotline:
Fax: + 49/(0)7172/9181-91
E-Mail: info@aradex.com
http://www.aradex.com
+ 49/(0)700-
1.3 Proper use
These installation instructions are only valid for the following device series:
-VECTOPOWER®VP600 18W1-xxx….
-VECTOPOWER®VP600 28W1-xxx….
For the device designations, see chapter 1.5.
This document describes the installation and electrical connection of the above devices.
The installation instructions must always be stored so that they are within reach and ac-
cessible at all times.
The use of accessories and the operation of the control are described in separate in-
structions.
The VECTOPOWER®axis module is a controllable inverter device for operating a motor
and for use as a motor inverter with an incremental encoder, resolver, and, under certain
conditions, without sensors.
Any type of use beyond this is not proper use, and liability will then be excluded.
The following is not permitted, for example:
-Use in rooms where there is an explosion hazard
-Use in rooms with a humidity of over 95 % or dew formation / condensation
-Use as a permanent feed-in unit in a supply network
For the different variants available, contact our sales department: [email protected].
These versions have different output powers as well as different types of
cooling.
The differences in the characteristics and wiring are explicitly noted in the
corresponding chapters.
Please observe the corresponding pictograms.
Contents
VECTOPOWER®VP600....
Modified: 2016.10.12 by Andreas Mangold
Printed: 2016.10.12
VECTOPOWER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en.doc
8
ARADEX
ARADEX
AG
ARADEX-AG
Ziegelwaldstr. 3
73547 Lorch Germany
Tel.: + 49/(0)7172/9181-0
Hotline:
Fax: + 49/(0)7172/9181-91
E-Mail: info@aradex.com
http://www.aradex.com
+ 49/(0)700-
Figure 1: Overall view of VECTOPOWER®VP600-18Wxx0-61.x.xx.xx.xx
Contents
VECTOPOWER®VP600....
Modified: 2016.10.12 by Andreas Mangold
Printed: 2016.10.12
VECTOPOWER_VP0x00_xxxA1_Wx_xxx_Installationsanleitung_v1_20_en.doc
9
ARADEX
ARADEX
AG
ARADEX-AG
Ziegelwaldstr. 3
73547 Lorch Germany
Tel.: + 49/(0)7172/9181-0
Hotline:
Fax: + 49/(0)7172/9181-91
E-Mail: info@aradex.com
http://www.aradex.com
+ 49/(0)700-
Figure 2: Overall view of VECTOPOWER®VP600-18Xxx0-21.x.xx.xx.xx