Arc-Zone A-PT-051-PRO User manual

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A-PT-051-PRO
Benchtop Welding Positioner
OPERATIONS MANUAL
AND REPLACEMENT PARTS LIST
From
OPERATIONS
MANUAL
Model: A-PT-051-PRO
Benchtop Welding Positioner
Serial Number: 1802010 ~ and Later

2Arc-Zone.com, Inc. • 1331 Specialty Dr • Vista, CA 92081 • Tel. [phone]
Email: [email protected]

3
A-PT-051-PRO Benchtop Welding Positioner
INSTRUCTIONS
Caring for and Operating Your
Benchtop Welding Positioner
TABLE OF CONTENTS
Introduction �����������������������������������������������������������������������������������������������4
Safety Precautions���������������������������������������������������������������������������������������5
Limited Warranty�����������������������������������������������������������������������������������������6
General Information�������������������������������������������������������������������������������������6
Specifications����������������������������������������������������������������������������������������������7
Function�����������������������������������������������������������������������������������������������������9
Installation / Operation ������������������������������������������������������������������������������10
Parts List��������������������������������������������������������������������������������������������������11
Circuit Diagram �����������������������������������������������������������������������������������������13
Arc-Zone.com, Inc. • 1331 Specialty Dr • Vista, CA 92081 • Tel. [phone]
Email: [email protected]

4
Introduction
WARNING Any procedure, which not properly followed, may cause injury
to the operator or others in the operating area�
WARNING Carefully read this manual regarding rules for user safety before
installing, operating, or servicing the equipment�
Equipment identification The identification number, model, and serial number of this unit can
be found on a nameplate attached to the control panel� Please record
these numbers for future reference�
Receipt of equipment Upon receiving the equipment, please check the shipping list� Make
sure it is complete and inspect the equipment for possible damage
during shipping� If there is any damage, notify the carrier immediately
to file a claim.
Arc-Zone.com, Inc. • 1331 Specialty Dr • Vista, CA 92081 • Tel. [phone]
Email: [email protected]

5
Safety Precautions
WARNING
Please be warned that operation and maintenance of the system
involve potential hazards� All operators and personnel should take
precautions to prevent possible injury�
Electrical safety Machine
•The counter, safety device against excess current and electrical
installation, are compatible with its maximum power and its main
voltage�
•The connection, single-phase or three-phase, is possible on a
stand compatible with the plug of its cable link�
•If the cable is connected with the electrical network, the earth must
never be cut by the protection device against electrical shocks�
Work Place
•Avoid contact between metal part and phase conductor and the
neutral of electric network�
•Electrical messes of different electrical machine and apparatus
are connected between themselves and with the terminal of earth
neutral wire�
Interventions
•Before control and repair, see the apparatus is switched off and
insulated�
•Connection with fixed installation cable is impossible.
• It’s on “Stop” and connection is impossible�
•SomeapparatusareprovidedwithstartingcircuitHTHF(withaplate)�
Never enter into the corresponding switch cupboard�
•Only qualified persons are authorized for intervention concerning
electrical installation
Maintenance •Often check the insulation and connection good state of apparatus
and electrical accessories: taps, appliance cords, coatings, switch,
extension cords, etc�
• Maintenance and repair of insulating coatings operations are very
• important�
• Do repair with a specialist or better replace defective accessories�
•Check regularly the right adjustment and the non-heating of
electrical connections�
Arc-Zone.com, Inc. • 1331 Specialty Dr • Vista, CA 92081 • Tel. [phone]
Email: [email protected]

6
Limited Warranty
UNITED PROARC CORPORATION warrants all new equipment to be free from defects in material
and workmanship, provided that the equipment is installed and operated according to instructions
stated in this manual�
UNITED PROARC CORPORATION’s obligation under this warranty policy is expressly limited
to the replace or repair, at its option, of the defected part only� ProArc’s option to repair or
replacement of a defected part under this warranty shall be based on FOB Taiwan basis�
UNITED PROARC CORPORATION shall not be liable for any loss or consequential damage or
express accruing directly or indirectly from the use of equipment covered by this warranty�
This warranty supersedes all previous ProArc warranties and is exclusive with no other guarantees
or warranties expressed or implied�
This warranty excludes the consumable parts that are used in normal operation�
General Information
Features 1� High frequency interference tested�
2� Tilting angle ranged from 0~90o for different welding application�
3� Main shaft withψ14mm through hole for pipe welding or shield gas.
4� Faceplate contains 3 straight slots for 3-jaws chuck (PG-050L,PG-095L)
mounting� A centering guide is provided for quick installation with 3-jaws
chuck option�
Arc-Zone.com, Inc. • 1331 Specialty Dr • Vista, CA 92081 • Tel. [phone]
Email: [email protected]

7
Specifications
Model Unit PT ‒ 051
Power input ~ 1 Phase,100~240VAC,50/60Hz, 2Amp
Capacity ( Horizontal / Vertical) kg 50 / 30
Rated eccentricity mm 30
Table dimension (E) mm ψ200
Rotation speed rpm 0�5 ~ 8
Spindle thru hole mm ψ14
Earthing Amp 200
Tilt range deg� 0 ~ 90
Overall length (A) mm 320
Overall width (B) mm 240
Overall height (C) mm 265
Center to oor (D) mm 205
Torque Kg-cm 13 ~ 94
Net weight kg 10
Arc-Zone.com, Inc. • 1331 Specialty Dr • Vista, CA 92081 • Tel. [phone]
Email: [email protected]

8
Distance
Load C.G
Arc-Zone.com, Inc. • 1331 Specialty Dr • Vista, CA 92081 • Tel. [phone]
Email: [email protected]

9
Function
No� Description No� Description
1Stop button� 6 Mounting Holes
2Power switch� 7 Power cord / Power cord Adapter
3 Forward / Reverse switch 8 Foot Switch
4 Speed Adjustment Knob 9 Fuse Holder
5 Tilt Release / Locking Handle 10 Grounding Stud
Arc-Zone.com, Inc. • 1331 Specialty Dr • Vista, CA 92081 • Tel. [phone]
Email: [email protected]

10
Installation / Operation
1� Power cord :
Connect power to 100V~240VAC single phase power�
Note: Standard power plug: NEMA 5-15P� Adapters are provided for region with different
power socket�
NEMA-5-15P European Adapter Australian Adapter
2� Grounding stud :
Connect the grounding cable to system’s grounding stud�
Warning: Unconnected grounding can cause system damage.
3� Tilt Release / Locking handle :
Turn clockwise to tighten/lock, turn counterclockwise to release�
Warning: Do not turn the locking handle while loads are present on the faceplate.
4� Power switch (SW1):
I = On, O = Off
5� Forward / Reverse switch (SW2):
Reverse (a) / Forward (`)
Reverse Forward
6� Stop:
Press the Stop button to pause all motion and disable all control�
Rotate the Stop button clockwise to reset�
7� Speed Adjustment Knob (VR1) :
Rotate clockwise to increase speed, counter clockwise to decrease speed�
8� Foot switch (F�S):
Steps onto the foot switch to start the faceplate rotation� Release the foot switch to stop the
faceplate rotation�
9� Fuse holder (FS1):
Overload protection� Can be replaced by turning the knob clockwise to open the fuse cover�
Arc-Zone.com, Inc. • 1331 Specialty Dr • Vista, CA 92081 • Tel. [phone]
Email: [email protected]

11
Parts List
Item Part No� Description Q’ty� Remark
1 5005-1010000-10 Faceplate 1
2 5005-1020000-10 Shaft 1
3 5005-1030100-10 Panel 1
4 5005-1050000-10 Tilting shaft 1
5 5005-1060000-10 Tilting shaft 1
6 5005-1070000-10 Tilting shaft 1
7 5005-1080000-10 Side plate 1
8 5005-1090000-10 Side plate 1
9 * 5005-2010010-10 Carbon brush with case 1
10 5005-3020000-11 Cover Plate 1
11 * 0361-1009-9 PMDC Motor 1
12 * 5005-0110000-10 Worm reducer 1
13 0331-1207 Self-Lubricating bearing 2
14 0140-0372 Machine mount 4
15 0130-0121 Handle 1
16 5034-5820900-10 Spacer 1 1
17 3214-2009 E�S Push button 1
18 3220-0002 Rocker switch 1
19 3213-4007 Toggle switch 1
20 3216-0006
3747-1001
Knob
Potentiometer
1
1
21 * 3226-2002
3226-0009
Fuse
Fuse socket
1
1
22 3325-0006 Power supply 1
23 * 6651-1010 Motor speed control board 1
24 3545-5001 Grounding copper bar 1
25 3242-0007 Foot switch with cable 3M 1
26 3445-0001
3456-0005
Power cord
Power cord
1
1
Strand
U�K (Option)
27 3445-4002 Converter plug adapter 1 European adapter
28 3445-4001 Converter plug adapter 1 Australian adapter
* Recommended spare parts
Arc-Zone.com, Inc. • 1331 Specialty Dr • Vista, CA 92081 • Tel. [phone]
Email: [email protected]

12 Arc-Zone.com, Inc. • 1331 Specialty Dr • Vista, CA 92081 • Tel. [phone]
Email: [email protected]

13
Circuit Diagram
Arc-Zone.com, Inc. • 1331 Specialty Dr • Vista, CA 92081 • Tel. [phone]
Email: [email protected]