ArcOne AIRPLUS Operator's manual

USER INSTRUCTION ANUAL
85 Independence Drive, Taunton, MA 02780
TEL: [phone] • TOLL FREE: [phone]
FAX: [phone]
AP01-UI Rev E
Powered Air Purifying Respirator

®
Definition of Safety Signal Words per ANSI Z535.4
WARNING
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may
also be used to alert against unsafe practices.
Do not use this product until you have read and understood this
instruction manual which is an essential part of the ARCONE®
AIRPLUS®PAPR system.
If the equipment is not properly assembled, connected, and used in
strict conformance with this instruction manual, contaminated air
could be drawn in the system, resulting in exposure, which may
lead, to serious bodily injury or loss of life.
Use by unqualified or untrained persons, or use other than in
accordance with this instruction manual, is dangerous and could
expose user to serious bodily injury or loss of life.
Do not make any modifications to any part of this system, other than
those specified in this manual. Do not use any replacement parts
other than those specified in this manual. Unauthorized
modifications and replacement parts will void the warranty and
expose the user to the risk of personal injury, illness, or loss of life.
Final determination of system applicability and filter selection must
be made by an on site safety specialist or industrial hygienist. Not to
be used in atmospheres classified as IDLH (Immediately Dangerous
to Life or Health).
Not to be used in atmospheres containing less than 19.5% oxygen.
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!
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TABLE OF CONTENTS
1.0 General Information
1.1 Introduction
1.2 Operating Principles
1.3 Respirator Approvals and Limitations
1.4 elmet and Welding Filter Approvals and Limitations
2.0 System Use
2.1 Preparation for Safe Use
2.2 Battery
2.3 Filters
2.4 Blower
2.5 Airflow Test
2.6 eadtops
2.7 Waist Belt
2.8 Pre-Operational Inspection
2.9 Wearing (Donning) PAPR
2.10 Removing (Doffing) PAPR
2.11 Troubleshooting
3.0 Inspection, aintenance and Storage
3.1 Record Keeping
3.2 Cleaning
3.3 Inspection
3.4 Storage
4.0 Replacement
4.1 Battery
4.2 Filter
4.3 Blower
4.4 Breathing Tube
4.5 Face Seal
4.6 Waist Belt
4.7 Special Instructions
5.0 Customer Information
5.1 Replacement Parts and Accessories
5.2 Technical Specifications
5.3 Warranty and Technical Service Information
PAPR
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®
AIRFLOW DIAGRA
A Complete ARCONE®AIRPLUS®System Includes:
• Welding elmet eadtop with Face Seal
• A Choice of Auto-Darkening Welding Filters
• One (1) E Particulate Filter
• Blower Unit
• 7.4V Lithium-Ion Battery and Charger
• Breathing Tube with Flame Retardant Cover
• Adjustable Waist Belt
• Airflow Indicator (not shown)
• Carrying Case (not shown)
-3-

1.0 General Information
1.1 Introduction
Thank you for your purchase of the ARCONE®AIRPLUS®Powered Air Purifying Respirator (PAPR)
system. Available with the system is the complete ARCONE®family of electronic Auto-Darkening
Filters (lenses). See the enclosed Respirator Approval Label for a complete list of lens
assemblies.
The ARCONE®AIRPLUS®PAPR system blows a supply of filtered air over the welder’s face,
creating a protective positive pressure inside the face seal that keeps out harmful particulates
and mist. The PAPR system is engineered for safety, function, and lightweight comfort. To
ensure your safety and complete satisfaction with the ARCONE®AIRPLUS®PAPR system, please
read these instructions thoroughly before use. Please, also, read the ARCONE®Auto-Darkening
Filters User Instruction Manual that accompanies your eadtop.
1.2 Operating Principles
The ARCONE®AIRPLUS®PAPR system is used in an environment requiring protection against
harmful particles and mist. Used in conjunction with an ARCONE® Auto-Darkening Filter and
welding helmet, it eliminates wasted motion and discomfort associated with welding. You will
receive a constant flow of fresh air, which will allow you to comfortably remain safe in your work
environment for a longer period of time, and is of particular benefit where working conditions are
hot or humid.
The ARCONE®AIRPLUS®Lithium-Ion battery provides power for two (2) eight (8) hour shifts when
the blower is set on low fan and one (1) eight (8) hour shift when the blower is set on high fan.
This rechargeable battery is encased in durable lightweight plastic and attaches securely to the
blower unit. The charging time for a fully discharged battery is 5-7 hours. The battery may be
received partially charged and should be fully charged before use.
(Section 2.2 Battery Charging.)
The ARCONE®AIRPLUS®E filter is designed to be used with the blower unit. Make sure your
PAPR system is fitted with a filter appropriate to the application and selected by a competent
person with a full knowledge of respiratory hazards, and their concentrations that are applicable
in the workplace. To ensure adequate protection, it is essential that the blower unit is correctly
configured and that the correct filter is used. (Section 2.3 Filters.)
If there is any doubt of final determination of respirator applicability
and filter selection, it must be made by an on-site safety specialist
or industrial hygienist.
For OSHA’s on-site consultation call 1-800-321-OSHA (6742) or
contact the National Institute of Occupational Safety and Health for
more information at www.cdc.gov/niosh.
PAPR
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®
1.3 Respirator Approvals and Limitations
The ARCONE®AIRPLUS®PAPR system as described in this instruction manual has been
approved by NIOS (National Institute for Occupational Safety and ealth) to the following
standard: NIOS 42 CFR Part 84 (USA, See Enclosed Approvals).
Special User Instructions
1. Improper respirator use may cause injury or death. Improper use may also cause certain
life-threatening delayed lung diseases. Regulations require the employer provide training to
the user on proper use, maintenance and limitations of ARCONE®AIRPLUS® PAPR system.
2. Each person using these respirators must first read and understand this instruction manual.
3. Before using ARCONE®AIRPLUS® PAPR system, be sure your employer has determined
airborne contaminant concentrations do not exceed those allowed by applicable OS A,
MS A, EPA, NIOS or ACGI regulations for powered air purifying respirators. Federal law
requires your employer measure and monitor airborne contaminant levels in the work area.
4. Failure to use components and replacement parts approved by NIOS for use with this
PAPR system voids NIOS approval of the entire respirator, invalidates all ARCONE®
AIRPLUS®PAPR warranties, and may cause death, lung disease or exposure to other
hazardous or life-threatening conditions.
5. Inspect all components of the ARCONE®AIRPLUS® PAPR system during cleaning and
before and after each use for signs of wear, tear or damage that might reduce the degree of
protection originally provided. Immediately replace worn or damaged components with
ARCONE®AIRPLUS® PAPR components approved by NIOS for use with this PAPR system.
6. DO NOT use the ARCONE®AIRPLUS® PAPR system in inadequately ventilated areas, where
oxygen is less than 19.5%, or in confined spaces such as tanks, small rooms, tunnels or
vessels unless the confined space is well-ventilated and contaminant concentrations are
below the recommendations for this system. The procedures for confined space entry,
operation and exit are defined in applicable regulations and standards, including
29 CFR 1910.146.
CAUTIONS AND LI ITATIONS
A- Not for use in atmospheres containing less than 19.5% oxygen.
B- Not for use in atmospheres immediately dangerous to life or health.
C- Do not exceed maximum use concentrations established by regulatory standards.
F- Do not use powered air-purifying respirators if airflow is less than four cfm (115 lpm) for
tight fitting facepieces or six cfm (170 lpm) for hoods and/or helmets.
I- Contains electrical parts that may cause an ignition in flammable or explosive atmospheres.
J- Failure to properly use and maintain this product could result in injury or death.
L- Follow the manufacturer's User's Instructions for changing cartridges and/or filters.
M- All approved respirators shall be selected, fitted, used, and maintained in accordance with
MS A, OS A, and other applicable regulations.
N- Never substitute, modify, add, or omit parts. Use only exact replacement parts in the
configuration as specified by the manufacturer.
O- Refer to User's Instructions, and/or maintenance manuals for information on use and
maintenance of these respirators.
P- NIOS does not evaluate respirators for use as surgical masks.
-5-

Additionally: DO NOT WEAR THIS RESPIRATOR IF ANY OF THESE CONDITIONS EXIST:
-You CANNOT escape without the aid of the respirator.
-Work area is inadequately ventilated.
-Unknown contaminants are present.
This ARCONE® AIRPLUS®PAPR system is only part of an overall OS A Respirator Program,
which contains the following documentation:
1. Administration
2. Use of Respirators
3. Selection of Respirators
4. Employee Training, Instructions, and Discipline
5. Inspection, Cleaning, Storage, and Repair
6. Emergency Use Respirators
7. Program Evaluation
1.4 Helmet and Welding Filter Approvals and Limitations
The ARCONE®welding helmet Auto-Darkening Filters have been tested to:
• ANSI Z87.1. Limitations: See Auto-Darkening Filter User Instruction Manual.
2.0 System Use
2.1 Preparation for Safe Use
Before using the ARCONE®AIRPLUS®PAPR system you should ensure that all conditions for safe
use have been satisfied. Refer to Section 1.3 and Approval Labels (enclosed).
2.2 Battery
The Lithium-Ion battery included with
your system does not need to be
manually discharged.
Charge/Recharge Battery:
1. Turn off the blower if the battery is
connected to the blower. (Note: the
battery may be either connected to
or disconnected from the blower unit to
recharge.)
2. Connect the charger to the battery (Fig.1).
Indicators on charger as follows:
Solid Red LED - Charging
Solid Green LED - Charge Complete
Flashing Red LED - Fault (Section 2.11)
PAPR
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Risk of Explosion! Use only the AirPlus Charger to recharge your
Battery. Do not charge battery in temperatures less than 32°F (0C) or
greater than 104F (40C).
PDF createdwith pdfFactory trialversion www.pdffactory.com
Charger
Battery
Battery
Connector
Insert Charger Lead into
Battery Connector
Figure 1

®
Battery Installation:
1. Line up the edges as shown (Fig. 2).
2. Slide the battery into the blower.
3. Make sure there is an audible click as the battery locks into the blower.
2.3 Filters
Read the enclosed NIOS approval labels for proper part selection
before installing the filter into your ARCONE®AIRPLUS®PAPR
system.
Change the HE filter when it becomes dirty or when proper
airflow cannot be maintained (see Section 2.5 Airflow Test).
THIS FILTER IS NOT EANT TO BE REUSED. DO NOT CLEAN AND
REUSE. THE FILTER SHOULD NEVER BE USED FOR PROTECTION
AGAINST GASES OR VAPORS. REFER TO SPECIFIC NIOSH FILTER
APPROVAL LABELS FOR SPECIFIC INFOR ATION ON USAGE AND
LI ITATIONS.
PDF createdwith pdfFactory trialversionwww.pdffactory.com
BLOWER
BATTERY
BATTERY EDGES
(LINE UP BOT SIDES)
BLOWER EDGES
(LINE UP BOT SIDES)
Figure 2
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Figure 3
Figure 4
Pull Tab on
Cover Away
from Blower
(pull the right
side of cover)
Figure 5
Filter fits over
motor cap
HE Filter
Insert onto blower
Blower

PAPR
-8-
Filter Installation:
1. Open the filter cover (Fig. 4).
2. Remove the old filter (if installed) with a slight twisting motion as you pull it away from blower.
3. Install the new filter onto the blower using the same rotating motion as you push (Fig. 5).
4. Close the filter cover onto the blower, making sure the right tab snaps onto the blower.
5. Check that the filter cover is secured.
2.4 Blower
1. Install the Breathing Tube into the Blower as shown (Fig. 6).
2. Operate the Blower (Fig. 7).
Become familiar with the operation of your ARCONE® AIRPLUS®PAPR system blower unit before
initial operation. The controls operate as follows:
Power Button - turn the blower unit on or off.
igh Speed Fan - increase airflow indicated by GREEN LED panel above power button.
Low Speed Fan - decrease airflow indicated by GREEN LED panel above power button.
Filter/Airflow status indicated with GREEN LEDs.
Filter/Airflow status: GOOD.
Filter/Airflow status: Near Full.
Battery: When blower is turned on the LEDs will flash RED. (ALWAYS begin each shift with a
fully charged battery.)
Audible Alarm: Airflow blocked/change Filter soon.
Audible Alarm plus Vibration: Airflow blocked/Replace Filter.
Audible Alarm (short beep) & RED LEDs flash: REC ARGE BATTERY.
PDFcreated with pdfFactory trialversion www.pdffactory.com
Figure 6
Breathing Tube
Insert
Turn to Lock after Inserting
into Blower Connector
Blower
Align Pin into Slot on
Blower Connector
Fan (High Speed)
Figure 7
Fan (Low Speed)
AIR BATTERY FILTER
Power Button

®
Ratchet Adjustment
Headgear
Airduct
Connector
Breathing
Tube
Insert
Align Pin to Slot On
Airduct Connector and
Turn to Lock into Position
Headtop
Figure 10
Figure 8 Figure 9
PASS
FAIL
x
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2.5 Airflow Test
1. Connect one end of the Breathing Tube to the Blower Unit.
2. Connect the Airflow Indicator to the free end of the Breathing Tube (detach from Airduct, if
applicable) (Fig. 8 and 9).
3. Turn on the Blower Unit and set the fan speed to the lowest airflow setting (Section 2.4).
4. old the Breathing Tube and Airflow Indicator vertically.
5. The airflow is sufficient only if the indicator ball reaches the minimum flow rate level (Fig. 9).
6. If the Airflow Indicator ball sits below the minimum flow rate level, it is necessary to charge the
battery or change the filter (Sections 2.2 & 2.3).
2.6 Headtop
2.6.1 Vision®Welding Helmet
1. Install and lock the breathing tube into the airduct on the eadtop (Fig 10).
2. Don the eadtop over your face. Adjust the headgear rachet wheel by pushing in and turning
until a satisfactory tightness is achieved.
3. Adjust the Face Seal fit with the pull cord by pressing on the lock and adjusting the cord
length until a tight fit is achieved between your face and the Face Seal (Fig 19).

2.6.2 Eagle® Flip Front Welding Helmet
1. Install and lock the breathing tube onto the airduct of the headtop (Fig. 11).
2. Turn on the blower unit and check the air flow through the airduct. Adjust the air flow valve to
control the amount of air at the top of the airduct and sides of the helmet:
a. An open valve allows more air flow at the top of the airduct (Fig. 13a and 13b).
b. A closed valve allows more air flow at the sides of the airduct (Fig. 14a and 14b).
3. Don the eadtop over your face. Adjust the headgear rachet wheel by pushing in and turning
until a satisfactory tightness is achieved.
4. Adjust the Face Seal fit with the pull cord by pressing on the lock and adjusting the cord
length until a tight fit is achieved between your face and the Face Seal (Fig. 12).
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DATE APPROVALS
ArcOne A Divsion of A.C.E. International, Inc.
85 Independence Drive, Taunton, MA 02780
[phone]
www.aceintl.com
DO NOT SCALE
DRAWING
UNLESS OTHERWISE
SPECIFIED DIMENSIONS ARE
IN MM. TOLERANCES ARE:
TITLE:
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TREATMENT:
DECIMAL .XX: TOL TABLE
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APPLIES TO IMPLIED 90°
MATERIAL:
ACT. MASS
MFR/APVD VENDOR:
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FINISH:
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SPECIAL MARKING SYM
XX-XX-XXXX
DOCUMENT TYPE:
CHECKED
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Figure 11
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ArcOne A Divsion of A.C.E. International, Inc.
85 Independence Drive, Taunton, MA 02780
[phone]
www.aceintl.com
DO NOT SCALE
DRAWING
UNLESS OTHERWISE
SPECIFIED DIMENSIONS ARE
IN MM. TOLERANCES ARE:
TITLE:
DWG NO.
SIZE
ENGR
DESIGN ACTIVITY
SHEET
REV
PART NO.:
TREATMENT:
DECIMAL .XX: TOL TABLE
DECIMAL .XXX: TOL TABLE
DEGREE .XX: ±.50
APPLIES TO IMPLIED 90°
MATERIAL:
ACT. MASS
MFR/APVD VENDOR:
CALC. MASS
FINISH:
SIMILAR
TO:
SPECIAL MARKING SYM
XX-XX-XXXX
DOCUMENT TYPE:
CHECKED
B
DRAWN:
A
SCALE:
2017-001-UI images
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DIMENSIONS & TOLERANCES TO
ASME Y14.5M-2009
CONTRACT NO(S).
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ArcOneADivsionofA.C.E. International,Inc.
85IndependenceDrive,Taunton,MA 02780
[phone]
www.aceintl.com
DONOTSCALE
DRAWING
UNLESSOTHERWISE
SPECIFIEDDIMENSIONS ARE
IN MM. TOLERANCES ARE:
TITLE:
DWGNO.
SIZE
ENGR
DESIGN ACTIVITY
SHEET
REV
PART NO.:
TREATMENT:
DECIMAL .XX:TOLTABLE
DECIMAL .XXX: TOL TABLE
DEGREE.XX: ±.50
APPLIES TOIMPLIED 90°
MATERIAL:
ACT. MASS
MFR/APVDVENDOR:
CALC.MASS
FINISH:
SIMILAR
TO:
SPECIALMARKINGSYM
XX-XX-XXXX
DOCUMENTTYPE:
CHECKED
B
DRAWN:
A
SCALE:
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APPROVALS
ArcOne ADivsionofA.C.E. International,Inc.
85IndependenceDrive, Taunton,MA02780
[phone]
www.aceintl.com
DO NOT SCALE
DRAWING
UNLESSOTHERWISE
SPECIFIED DIMENSIONS ARE
INMM. TOLERANCESARE:
TITLE:
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SIZE
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SHEET
REV
PART NO.:
TREATMENT:
DECIMAL.XX: TOL TABLE
DECIMAL .XXX: TOL TABLE
DEGREE.XX: ±.50
APPLIESTOIMPLIED 90°
MATERIAL:
ACT. MASS
MFR/APVDVENDOR:
CALC.MASS
FINISH:
SIMILAR
TO:
SPECIAL MARKINGSYM
XX-XX-XXXX
DOCUMENTTYPE:
CHECKED
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DRAWN:
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Figure 13a
Figure 13b
Figure 14a
Figure 14b
Eagle® Internal Flow Direction Regulation
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®

-12-
PAPR
2.7 Waist Belt
1. Clip Waist Belt with blower onto your back and
the Breathing Tube pointing upwards (Fig.15).
2. Adjust free end of belt strap to tighten or loosen.
2.8 Pre-Operational Inspection
Check the following before donning your ARCONE®
AIRPLUS®PAPR system. If any of the following are
not in compliance refer to the section for use and/or
maintenance.
1. Location where ARCONE®AIRPLUS®PAPR System
is used contains and maintains at least
19.5% oxygen.
2. The location DOES NOT contain explosive gases
or vapors.
3. The selected filter meets NIOS guidelines for the applicable contaminant
(see NIOS Pocket Guide to Chemical azards available from NIOS ).
4. Battery is fully charged and installed on the blower unit.
5. Filter is installed in the blower unit and the filter cover is secured.
6. Breathing Tube is connected and secured to the Blower unit.
7. Breathing Tube is connected and secured to the eadtop.
8. Face Seal is installed and secured to the eadtop.
9. Face Seal and helmet are free of holes, rips, cuts, and tears.
10. Face Seal is clean and free of contaminants.
11. Blower is operational and once turned on check that:
a. The Battery status is above recharge (Section 2.4).
b. The Filter/Airflow status is good and the airflow is not obstructed (Section 2.4 & 2.5).
c. Attach Breathing Tube to Airduct and confirm that there is airflow into the eadtop.
Figure 15
DO NOT use a clogged or damaged HE filter. Change the HE Filter
after 40 hours of use or when proper airflow cannot be maintained
(Section 2.5), whichever occurs first.
DO NOT don ARCONE®AIRPLUS® PAPR system before completing the
Pre-Operational Inspection (Section 2.8).
BREATHING AY BE I PAIRED IF THE HEADTOP IS DONNED
WITHOUT PROPER AIRFLOW FRO THE BLOWER UNIT.

2.9 Wearing (Donning) PAPR
To don the ARCONE®AIRPLUS®PAPR system, do the following in the order listed:
1. Perform the Pre-Operational Inspection (Section 2.8).
2. Turn on Blower unit and ensure proper airflow (Section 2.4).
3. Secure the Blower unit with Waist Belt to your body (Fig. 14).
4. Ensure airflow into the eadtop.
5. Don the eadtop and adjust the eadgear using the ratchet adjustment knob (Fig. 10).
6. Fit check the Face Seal and adjust tightness for best seal and comfort.
2.10 Removing (Doffing) PAPR
1. Leave the contaminated area and go into a non-contaminated breathable air area.
2. Loosen the eadgear front to back adjustment knob before removing eadtop.
3. Remove eadtop.
4. Unclip Waist Belt and remove from waist.
®
OSHA 1910.134 does not require fit testing for loose-fitting face-
pieces, however, excessive facial hair may cause an incomplete
seal. When in doubt remove excessive facial hair where it interferes
with the seal between the users face and the face seal.
Failure to properly connect the Breathing Tube to the Headtop
Assembly and confirm airflow through system to the Breathing
Zone could lead to contaminant exposure resulting in serious
bodily injury or loss of life.
LEAVE WORK AREA I EDIATELY IF:
• Any respirator component becomes damaged.
• Airflow into the respirator welding helmet stops or any alarms
sound (Section 2.4).
• Breathing becomes difficult.
• You experience dizziness, nausea or illness.
• You taste, smell or see contaminants inside the respirator.
• If you feel eye or throat irritation.
-13-

2.11 Troubleshooting
-14-
PAPR
Problem Possible Cause(s) Solution
Reduced /
No Airflow
Blower unit off Turn blower unit on
Blocked Breathing Tube Remove obstruction/Check for
holes
Blocked Airduct or Blower Remove obstruction
Leak in Airduct or
Breathing Tube
Replace defective Airduct
and/or Breathing Tube
Filter clogged Replace filter
Battery charge low Recharge battery
Battery defective Replace battery
Battery not connected
Check battery to blower
connection & battery is
snapped in place
Blower does
not turn on
Battery not installed Install battery
Battery not charged Recharge battery
Defective switch Contact ARCONE®Technical
Support [phone]
Motor defective Contact ARCONE®Technical
Support [phone]
Battery fails to
charge
Check outlet voltage Connect to good 110 Volt
outlet
Defective charger Contact ARCONE®Technical
Support [phone]
Defective battery Contact ARCONE®Technical
Support [phone]
Short operating
time
Clogged Filter or
Battery is not charged
properly
Change filter / charge battery.
(if problems persists Contact
ARCONE®Technical Support
[phone])

3.0 Inspection, aintenance and Storage
3.1 Record Keeping
All components should be checked daily when used regularly. Regardless of the usage, each
respirator system requires a documented inspection and replacement program. A trained and
competent person with full knowledge of respiratory equipment should carry this out. Records
should be maintained throughout the life of the equipment. Regulatory Guidance can be found
in the following documents: OS A 29CFR 1910 Part 134 and ANSI Z88.2.
Use only ARCONE®AIRPLUS®PAPR components and replacement parts manufactured by
ARCONE®and approved by NIOS for use with the respirator system. Inspect all components of
the respirator system during cleaning, and before and after each use for signs of wear, tear or
damage that might reduce the degree of protection originally provided. Respirators used by
more than one person must be cleaned, inspected, and sanitized after each use. If not cleaned,
contamination may cause illness or disease. Allow components to air dry before reassembling.
3.2 Cleaning
1. ALWAYS INSPECT your ARCONE®AIRPLUS®PAPR system before each use and after
cleaning. Clean the external surfaces of the PAPR system with a soft cloth dampened in a
mild solution of clean water and mild detergent. Never use abrasive cleaners. During
cleaning, ensure that NO water is allowed to enter into the blower unit or battery pack as this
could damage the blower or battery internal parts. Never immerse the unit in liquid.
2. Detach the Breathing Tube from the Blower unit and the eadtop (Section 4.4), and wipe
the connection sites.
3. Detach the Face Seal from the eadtop before cleaning (Section 4.5). and wash in a mild
solution of clean water and mild detergent. Air dry the Face Seal then re-apply a fire retardant
spray (Fig. 16) and allow the Face Seal to air dry before reattaching to the eadtop.
4. Allow all components to dry away from direct heat.
5. Refer to the ARCONE®Auto-Darkening Filters manual for maintenance of applicable
components.
®
-15-
Figure 16

3.3 Inspection
1. Before each use and after cleaning (Section 3.2), inspect the individual parts and ensure that
all components and connection sites are clean and in good condition.
2. Inspect for damages such as holes, cracks, and scratches on all parts. If in doubt of effective
respiratory performance replace the parts with only ARCONE®approved parts for this system.
3. Additionally, inspect the following:
a. Blower unit: Button function. Replace blower if damaged.
b. Breathing Tube:
• O-ring state. Replace if worn/cut, torn, or if in doubt as to condition.
• Check for holes or splitting. When in doubt, replace the Breathing Tube.
• NEVER patch the Breathing Tube.
c. Face Seal: ensure that the Face Seal has not lost its elasticity and that there are no tears
or holes. Replace if in doubt as to the condition of the Face Seal.
d. Waist Belt: ensure the clip securely snaps together.
Do not allow contaminants to enter into the breathing tube or blower
unit. Failure to prevent contaminants from entering into the ARCONE®
AIRPLUS®PAPR system could lead to contaminant exposure
resulting in serious bodily injury or loss of life. Consult your local
safety professional in event contaminant entry into the breathing
tube or blower unit is suspected.
-16-
Do not clean the HE filter by any means including forced air. Doing
so will damage the filter and void the Blower Unit warranty.
Change the HE filter after 40 hours of use or when proper airflow
cannot be maintained.
PAPR
Do not allow water to enter into the blower unit or the battery pack.
Failure to prevent water from entering into the blower unit or battery
pack could cause the product to fail, leading to contaminant
exposure resulting in serious bodily injury or loss of life. Any filter,
which has been directly exposed to water, must be disposed of in
accordance with state, local, and federal ordinances.
Do not clean any part of the system with gasoline, organic based
solvents or chlorinated degreasing fluids (such as trichloroethylene).
Use of these substances could lead to contaminant exposure and/or
product failure resulting in serious injury or loss of life.

3.4 Storage
1. Before storing the ARCONE®AIRPLUS®PAPR system, it should be thoroughly dry. Do not keep
used filter in the same enclosed storage space as new filters.
2. Store the system in a clean area, away from moisture, heat and direct sunlight. Storage
temperatures 32°F-104°F (0°C-40°C and <75% Relative umidity).
3. Filter Storage (if provided, refer to manufacturer’s instruction manual):
a. Store between 0°-40°C
b. Expires xxxx/xx (xxxx= year, xx= month)
c. Maximum storage humidity: 75%
4.0 Replacement
4.1 Battery
Removal (Fig. 17):
1. Pull up on the snap tab.
2. While holding the snap tab away from
the blower pull the battery in the direction
indicated.
Installation (Section 2.2 and Fig. 2.)
4.2 Filter
Removal & Installation: refer to Section 2.3
4.3 Blower
Note: The blower unit, battery, and battery charger are not user serviceable. aintenance
or replacement of parts should only be performed by ARCONE®, who has the necessary
test equipment to ensure that all repairs are completed safely and recertified.
-17-
®
Pull Away
from Blower
(2)
Blower
Battery Figure 17
DO NOT store respirator system in your work area or leave it
unattended in a contaminated environment. Respirable
contaminants can remain suspended in the air after work
activity ceases, even though you may not see them. Proper
work practice requires you to wear the respirator until you are
outside the contaminated environment. If you set the
respirator down in a contaminated area, contaminants, dirt
and dust could get into the respirator. When you don the
respirator again you could breathe contaminants upon reuse.
The Blower and Battery Units are supplied as seal-tested
units. Any attempt to open or repair the unit will result in the
termination of the limited warranty contained in Section 5.3

PAPR
-18-
4.4 Breathing Tube
Removal:
1. Turn the Breathing Tube connector counter clockwise and pull out of the Blower.
2. Turn the Breathing Tube connector clockwise and pull out of the eadtop.
Installation: refer to Section 2.4 (Fig 5).
4.5 Face Seal
Removal: Phillips screw driver needed for
Vision®eadtop.
1. Remove the eadgear by removing knobs on each
side of the eadtop (Fig.18).
2a. Locate and unscrew the screws surrounding the
Vision®(x7) eadtop (Fig.19a). Save screws and nuts.
2b. Gently pull Face Seal free from pins in the Eagle®
(x10) eadtop (Fig.19b). Retain pins in Eagle®shell.
3. Carefully pull the Face Seal away from the eadtop.
Installation:
1. Align the Face Seal with the holes surrounding the eadtop (Fig.19a and 19b).
2. Be sure to place the pull string on the bottom of the eadtop (Fig. 20).
3a. Vision®: Use the screwdriver to screw in the screws and nuts through the helmet shell and
corresponding Face Seal hole.
3b. Eagle®: Push the pins through the helmet shell, if not already installed, then push the
corresponding hole on the Face Seal over the end of the pin (Fig. 21).
4. Look for any gaps between the Face Seal and eadtop. If a gap is found, remove the
surrounding fasteners and re-install in the reverse order as previously done.
Figure 18
Knob
(not shown)
Knob
Figure 21
Figure 19a
Figure 20
Figure 19b

®
4.6 Waist Belt
Removal:
1. Remove the Waist Belt from the clip.
2. Unthread the Waist Belt Strap from the Blower.
Installation:
1. Thread the Waist Belt Strap through the side slots on the Blower (Fig. 22).
2. Thread the Waist Belt Strap through the belt loops (Fig. 23).
3. Thread the Waist Belt strap through the Clip and pull tight to secure the Blower to the Waist
Belt (Fig. 24).
-19-
Figure 23
Belt
Loops
Figure 22
Figure 24
Clip