Arctic Cat BEARCAT 2015 User manual

OPERATOR’S MANUAL
www.arcticcat.com
BEARCAT/LYNX

Limited Warranty
Arctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty as described below on each
new Arctic Cat Snowmobile it assembles and on each genuine Arctic Cat Snowmobile part and accessory
assembled and sold by an authorized Arctic Cat Snowmobile dealer. The limited warranty on an Arctic Cat
Snowmobile is extended to the original retail purchaser for the time periods described below; however, the
balance of the remaining warranty may be transferred to another party unless the purchase is for
commercial use (see below). Warranty coverage is only available in the country in which the original retail
purchase occurs to the original retail purchaser resident in that country or to a transferee resident in that
country of the balance of the remaining warranty.
Arctic Cat warrants only the products it assembles and/or sells and does not warrant that other products will
function properly when used with an Arctic Cat Snowmobile or will not damage the Arctic Cat Snowmobile.
Arctic Cat does not assume any liability for incidental or consequential damages.
Arctic Cat will repair or replace, at its option, free of charge (including any related labor charges), any parts
that are found to be warrantable in material or workmanship. This repair work MUST be done by an
authorized Arctic Cat Snowmobile dealer. No transportation charges, rental charges, or inconvenience costs
will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an
authorized Arctic Cat Snowmobile dealer. Arctic Cat reserves the right to inspect such parts at its factory for
final determination if warranty should apply.
The warranty periods are as follows:
1. For snowmobiles used for recreational purposes:
—If purchased between May 1 and November 30, warranty expires ONE (1) YEAR from December 1
of the current year.
—If purchased between December 1 and April 30, ONE (1) YEAR from the date of sale.
2. For snowmobiles used for commercial purposes (including rental operations), ONE (1) YEAR from the
date of invoice and/or 5000 MILES whichever comes first (non-transferable).
3. THIRTY (30) DAYS from date of sale of snowmobile on Arctic Cat supplied batteries.
Exclusions to this warranty include normal wear, abuse (i.e. a track run on marginal snow conditions
without proper lubrication or additional idler wheels), and the following parts:
Fuel Filter Light Bulbs Windshield Drive Belt Torn or Punctured Upholstery
Wear Bars Brake Pads Spark Plugs Drive Clutch/Driven Clutch Wear Parts
Wear Strips Shock Absorber(s) - Standard* Shock Absorber(s) - Rebuildable**
* Limited to one (1) year or 1000 miles of “normal” riding conditions - replace for defective or leaking shock,
corroded or pitted shaft, peeling chrome.
** Limited to one (1) year or 1000 miles of “normal” riding conditions - rebuild for leaking shock (warranted)
- replace for defective shock, corroded or pitted shaft, peeling chrome.
The following will VOID Arctic Cat’s warranty:
1. Failure to perform the proper break-in procedure and all related maintenance, storage procedures (if
stored for extended periods), and/or service as recommended in the Operator’s Manual.
2. Repairs and/or adjustments by anyone other than an authorized Arctic Cat Snowmobile dealer.
3. Use of an improper fuel mixture ratio.
4. Use of improper carburetor jets.
5. Use of improper gasoline, lubricating oils, or spark plugs.
6. An accident or subjecting the snowmobile to misuse, abuse, or negligent operation.
7. Any modification, addition, or removal of parts unless instructed to do so by Arctic Cat.
8. Use of the snowmobile in any way for racing purposes.
9. Removal of the engine for use in another vehicle.
10. Removal or mutilation of the Vehicle Identification Number or Engine Serial Number.
11. Use of parts not sold or approved by Arctic Cat.
12. Track and tunnel damage resulting from either ice stud or hooker plate installation.
13. Damage due to improper transportation.
Arctic Cat shall not be responsible for and this limited warranty excludes recovery of economic, punitive,
consequential and incidental damages, lost profits, and loss of use. Some states or provinces do not allow
the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to
you. Arctic Cat’s aggregate liability may not exceed the price of the product. The law of the State of
Minnesota shall apply to all claims or disputes, exclusive of its conflicts of law provisions.
IMPLIED WARRANTY EXCLUSION AND DISCLAIMER
To the fullest extent permitted by law, Arctic Cat excludes and disclaims all implied warranties of
merchantability and fitness for a particular purpose.
If you are not satisfied with warranty service or repairs, you should contact Arctic Cat at (U.S.) 1-218-681-
9851 or (Canada) 1-204-982-1656.

Table of Contents
Limited Warranty .....................Inside Front Cover
Foreword ............................................................1
Declaration of Conformity...................................2
Snowmobile Safety Rules ..................................3
General Information ......................................4-19
Snowmobile Identification.................................. 4
Control Locations .............................................. 4
Gasoline-Oil....................................................... 5
Engine Break-In................................................. 6
Drive Belt Break-In ............................................ 6
Cold Drive-Away Function (5000)...................... 7
Speedometer/Tachometer/Indicator Icons......... 7
Diagnostic Codes (5000)................................. 11
Handlebar Tilt .................................................. 12
Exhaust System .............................................. 13
Air-Intake Silencer ........................................... 13
Cooling System (5000) .................................... 13
Battery (Electric Start) ..................................... 13
Jump-Starting (5000)....................................... 13
Drive Clutch and Driven Clutch ....................... 14
Drive Clutch/Driven Clutch Alignment ............. 15
Fuel Pump ....................................................... 15
Shock Absorbers ............................................. 15
Standard-Lug Track ......................................... 15
Track Studs...................................................... 15
Reverse Operation .......................................... 16
Adjustable/Movable Backrest (Bearcat/Lynx
2000 LT)......................................................... 17
Removable Rear Seat ..................................... 18
Removable Light Bar (Bearcat XT GS) ........... 19
Winch (Bearcat XT GS)...................................19
Towing ............................................................. 19
Operating Instructions .................................20-24
Starting and Stopping Engine ......................... 20
Braking ............................................................ 22
Emergency Stopping ....................................... 23
Throttle/Ignition Monitor Switch ....................... 23
Varying Altitude Operation...............................24
Lubrication.................................................. 25-27
Gear Case .......................................................25
Front Suspension.............................................26
Rear Suspension .............................................27
Maintenance............................................... 28-52
Periodic Maintenance Checklist.......................28
Fuel System.....................................................29
Fuel System.....................................................29
Checking Engine Oil Level (5000) ...................30
Changing Engine Oil/Filter (5000) ...................30
Coolant Level (5000)........................................32
Adjusting/Calibrating Carburetors (2000) ........32
Spark Plugs .....................................................35
Valve Clearance (5000) ...................................36
Battery (Electric Start) .....................................36
Fuses...............................................................38
Brake System ..................................................39
Drive Belt .........................................................41
Track Tension ...................................................43
Track Alignment ...............................................44
Suspension......................................................45
Lights ...............................................................47
Ski Wear Bars ..................................................51
Adjusting Ski Stance (Bearcat)........................51
Rail Wear Strips...............................................51
Performance Tips........................................ 53-55
Preparation for Storage .............................. 56-57
Preparation after Storage .................................58
U.S. EPA Emission Control Statement/Warranty
Coverage (U.S. Only) ....................................59
Change of Address, Ownership, or Warranty
Transfer..........................................................61
Warranty Procedure/Owner
Responsibility .......................Inside Back Cover

Reference Information
Write the appropriate information for your Arctic Cat Snowmobile in the spaces
below.
Always use these numbers when referring to your snowmobile.
Model: _________________________________________________
Date of Purchase: ________________________________________
Vehicle Identification Number: _______________________________
Engine Serial Number: _____________________________________
Your Arctic Cat Dealer: ___________________________________
Address: _______________________________________________
Phone: _________________________________________________
! WARNING
A snowmobile is a very high performance vehicle. Because it does accelerate
rapidly and is capable of very high speeds, it should not be operated by a nov-
ice or an inexperienced operator. Never accelerate rapidly or drive at high speed
beyond the limits of visibility or without being totally familiar with the terrain
and what lies in front of you. Obey speed limits and never operate at speeds that
do not allow adequate maneuvering and stopping distances. Read and study
the entire Operator’s Manual and Safety Handbook.
Failure to follow this warning could result in personal injury to yourself or others.
Personal Injury
• To avoid injury to yourself and others, NEVER operate the snowmobile without
first reading and understanding this manual and the Snowmobile Safety Hand-
book; then follow the instructions and heed the warnings given.
• USE COMMON SENSE.
• DON’T DRINK and DRIVE.
• STAY IN CONTROL at ALL TIMES.
• TELL YOUR FRIENDS. If you see a friend operating a snowmobile recklessly, at
excessive speeds, while intoxicated, or in other unsafe ways, don’t wait until it is
too late to warn of the consequences of snowmobile misuse. Such conduct
endangers everyone. TAKE AN ACTIVE ROLE IN THE SAFETY OF YOUR-
SELF AND OTHERS.
Parts and Accessories
When in need of replacement parts, oil, or accessories for your Arctic Cat Snowmo-
bile, be sure to only use GENUINE ARCTIC CAT PARTS, OIL, AND ACCESSO-
RIES. Only genuine Arctic Cat parts, oil, and accessories are engineered to meet the
standards and requirements of your Arctic Cat Snowmobile. For a complete list of
accessories, refer to the current Arctic Cat Accessory Catalog. To aid in service and
maintenance procedures on these snowmobiles, an Illustrated Parts Manual and a
Service Manual are available through your local Arctic Cat Snowmobile dealer.

1
Foreword
Congratulations! You have chosen a quality Arctic Cat Snowmobile designed and
assembled to give dependable service. Be sure, as the owner/operator of an Arctic
Cat Snowmobile, to become thoroughly familiar with its basic operation, mainte-
nance, and off-season storage procedures. Read this manual and the accompanying
Snowmobile Safety Handbook before operating the snowmobile to learn safe and
proper use of your new Arctic Cat Snowmobile. Always operate the snowmobile
within your level of skill and current terrain conditions.
The Operator’s Manual, Snowmobile Safety Handbook, and Snowmobile Decals
display the words Warning, Caution, and Note to emphasize important information.
The symbol ! WARNING identifies personal safety-related information. Be
sure to follow the directive because it deals with the possibility of serious personal
injury or even death. A CAUTION identifies unsafe practices which may result
in snowmobile-related damage. Follow the directive because it deals with the possi-
bility of damaging part or parts of the snowmobile. The symbol NOTE: identi-
fies supplementary information worthy of particular attention.
This manual covers operator-related maintenance, operating instructions, and off-
season storage instructions. If major repair or service is ever required, contact an
authorized Arctic Cat Snowmobile dealer for professional service.
At the time of publication, all information and illustrations were technically cor-
rect. Some illustrations used in this manual are used for clarity purposes only and
are not designed to depict actual conditions. Because Arctic Cat Inc. constantly
refines and improves its products, no retroactive obligation is incurred.
This Operator’s Manual should be considered a permanent part of the snowmobile
and must remain with the snowmobile at the time of resale. If the snowmobile
changes ownership more than once, contact Arctic Cat Inc., Service Department,
P.O. Box 810, Thief River Falls, MN 56701, for proper registration information.
This manual was prepared by the Product Service and Warranty Department of
Arctic Cat Inc.
Every Arctic Cat Snowmobile meets or exceeds the standards of the Snowmobile
Safety and Certification Committee and displays the SSCC decal. Arctic Cat Inc.
endorses and encourages the safe use of all snowmobiles. Always wear a helmet
and eye protection. Drive with caution, observe all state and local regulations, and
respect the rights of others. ISMA members like Arctic Cat do their part to improve
trails, sponsor events, and generally support the sport of snowmobiling. As a mem-
ber of the National Snowmobile Foundation, Arctic Cat Inc. promotes snowmobil-
ing through education, charity, and research programs.
© 2014 Arctic Cat Inc.
Printed in U.S.A.

2
Declaration of Conformity
I, the undersigned, hereby declare that the equipment specified above conforms to the
directive(s) and standard(s) as specified.
Brad Darling
Vice President/General Manager - Snowmobile Division
Application of council directives:
Issued by European Commission.
EMC Directive 2004/108/EC
EC Machinery Directive 2006/42/EC
Type of Equipment: Snowmobile
Model Numbers:
Brand Name: Arctic Cat
S2015BCDFCUSL S2015BCDWTOSO S2015BCNWGUSO S2015BCNWTUSL
S2015BCDWEOSB S2015BCDWTUSL S2015BCNWLOSB S2015LXDFCUSG
S2015BCDWEUSB S2015BCDWTUSO S2015BCNWLUSB S2015LXDLTOSB
S2015BCDWTOSL S2015BCNWGOSO S2015BCNWTOSL S2015LXDLTUSB
Standards to which conformity is declared:
EMC: EN 55012, EN 61000-6-2 MACHINERY: EN 12100:2010
Manufacturer (if not issuing agent): Arctic Cat Inc.
601 Brooks Ave. S.
Thief River Falls, MN 56701 USA

3
Snowmobile Safety Rules

4
General Information
Snowmobile
Identification
The Arctic Cat Snowmobile has two
important identification numbers. The
Vehicle Identification Number (VIN) is
stamped into the tunnel near the right-
side footrest. The Engine Serial Number
(ESN) is stamped into the crankcase of
the engine.
0726-383
These numbers are required by the dealer
to complete warranty claims properly. No
warranty will be allowed by Arctic Cat
Inc. if the engine serial number or VIN is
removed or mutilated in any way.
Always provide the snowmobile name,
VIN, and ESN when contacting an autho-
rized Arctic Cat Snowmobile dealer for
parts, service, accessories, or warranty. If
the complete engine must be replaced,
ask the dealer to notify Arctic Cat for
correct registration information.
Control Locations
Shown are the typical control locations
for Arctic Cat snowmobiles. Location of
a specific control will vary according to
model.
0744-441
0745-803
Bearcat 2000 LT/
2000 XT/Lynx
Bearcat XT/GS

5
0745-804
Gasoline-Oil
Recommended Gasoline
The recommended gasoline to use in these
snowmobiles is 87 octane regular
unleaded. In many areas, oxygenates are
added to the gasoline. Oxygenated gaso-
lines containing up to 10% ethanol are
acceptable gasolines; however, on the
2000 models whenever using oxygenated
gasolines, the carburetor main jet must be
one size larger than the main jet required
for regular unleaded gasoline. For exam-
ple, if a 220 main jet is recommended for
regular unleaded gasoline, a 230 main jet
must be installed if using an oxygenated
gasoline.
When using ethanol blended gasoline, it is
not necessary to add a gasoline antifreeze
since ethanol will prevent the accumula-
tion of moisture in the fuel system.
Recommended Injection
Oil (2000)
The recommended oil to use in the oil-
injection system is Arctic Cat Formula 50
Injection Oil (p/n 5639-475 - qt) or (p/n
5639-476 - gal.). This oil is specially for-
mulated to be used either as an injection
oil or as a pre-mix oil (for break-in) and
meets all of the lubrication requirements
of the Arctic Cat snowmobile engine.
Recommended Engine Oil
(5000)
The recommended oil to use is C-TEC4
Synthetic Oil (p/n 6639-524 - qt) or (p/n
6639-525 - gal.).
After the engine break-in period, the
engine oil should be changed every 2500-
3000 miles and before prolonged storage.
Filling Gas Tank
Since gasoline expands as its temperature
increases, the gas tank must be filled to
its rated capacity only. Expansion room
must be maintained in the tank particu-
larly if the tank is filled with cold gaso-
line and then moved to a warm area.
Also, if the snowmobile is to remain on a
trailer after filling the gas tank, the bed of
the trailer must be maintained level to
prevent gasoline from draining out
through the gas tank vent hose.
Bearcat XT LTD
CAUTION
Do not use white gas or gasolines
containing methanol. Only Arctic Cat
approved gasoline additives should
be used.
CAUTION
Any oil used in place of the recom-
mended oil could cause serious
engine damage.
! WARNING
Always fill the gas tank in a well-venti-
lated area. Never add gasoline to the
snowmobile gas tank near any open
flames or with the engine running. DO
NOT SMOKE while filling the gas tank.
Do not sit on the snowmobile without
first installing the gas tank cap.

6
Break-In Gas/Oil Mixing
Instructions (2000)
Before mixing gasoline and oil, make sure
the oil is at room temperature (20° C/68°
F). Use a U.L. approved 22.7 l (6 U.S. gal.)
gasoline container for mixing the gasoline
and oil. To properly mix the fuel at a 100:1
ratio, use the following procedure:
1. Pour gasoline into the gasoline con-
tainer until approximately half full.
2. Pour 236 ml (8 fl oz) of the recom-
mended 2-cycle oil into the gasoline
container.
3. Install cap on gasoline container and
shake the mixture vigorously.
4. Fill the gasoline container with gaso-
line; then cap the gasoline container
and shake the mixture vigorously.
5. Using a fine-mesh screened funnel,
pour the fuel mixture from the gasoline
container into the snowmobile gas tank.
Engine Break-In
The Arctic Cat engine (when new or rebuilt)
requires a short break-in period before the
engine is subjected to heavy load conditions.
2000
Arctic Cat requires that the first tankful
of fuel be premixed at a 100:1 ratio in all
oil-injection models.
During the break-in period, a maximum
of 1/2 throttle is recommended; however,
brief full-throttle accelerations and varia-
tions in driving speeds contribute to good
engine break-in. After one (1) tankful
break-in period, the snowmobile may be
taken to an authorized Arctic Cat Snow-
mobile dealer for a checkup. This
checkup is at the discretion and the
expense of the snowmobile owner.
5000
This engine does not require any pre-
mixed fuel during the break-in period.
To ensure trouble-free operation, careful
adherence to the following break-in
guidelines will be beneficial.
* With occasional full-throttle operation.
To ensure proper engine break-in, Arctic
Cat recommends that the engine oil and
filter be changed after 500 miles. This
service is at the discretion and expense of
the snowmobile owner.
Drive Belt Break-In
Drive belts require a break-in period of
approximately 25 miles. Drive the snow-
mobile for 25 miles at 3/4 throttle or less.
By revving the engine up and down (but
not exceeding 60 mph), the exposed cord
on the side of a new belt will be worn
down. This will allow the drive belt to
gain its optimum flexibility and will
extend drive belt life.
 NOTE: Before starting the snowmo-
bile in extremely cold temperatures, the
drive belt should be removed and
warmed up to room temperature. Once
the drive belt is at room temperature,
install the drive belt (see Drive Belt sub-
section in the Maintenance section).
CAUTION
Never mix oil and gasoline in the
snowmobile gas tank.
! WARNING
Always fill the gas tank in a well-ven-
tilated area. Never add gasoline to the
snowmobile gas tank near any open
flames or with the engine running. DO
NOT SMOKE while mixing fuel or fill-
ing the gas tank.
CAUTION
DO NOT exceed the one (1) tankful limi-
tation of a 100:1 gas/oil break-in mix-
ture. Continuous use of a gas/oil
mixture, unless consistently operating
in extremely cold conditions (-26°C/-
15°F or colder), could cause spark plug
fouling and excessive carbon buildup. A
100:1 gas/oil mixture must be used in
conjunction with the oil-injection sys-
tem to ensure adequate engine lubrica-
tion in extremely cold conditions.
CAUTION
DO NOT use premixed fuel in the
snowmobile gas tank. Engine dam-
age will occur.
0-200 miles 1/2 Throttle (45 MPH-max)
200-400 miles 1/2-3/4 Throttle
400-600 miles 1/2-3/4 Throttle *