ARE CX CLASSIC Assembly instructions

22103-004 22103-017
Preparing the cap for installation. Lay the crate at so that the
cap (A) is in the installed position. Carefully disassemble the crate
allowing you to lift the cap out of the crate. Inspect and clean the cap. Clean
the outside of the cap by using clean low-pressure water and mild soap.
Be sure to clean the front window thoroughly before the installation of the
cap on the truck.
Remove the shipping rails.
A.R.E. Accessories • 400 Nave Road, Massillon, OH 44648 • 866.658.8376 • 4are.com © A.R.E. Accessories LLC, 2021 Part# 24953 Rev. 12-15-21
2
INSTALLATION SHEET
Any damaged or missing parts?
Parts will be shipped to you directly.
Call 866-658-8376, Mon - Fri, 8:00 a.m. - 4:00 p.m. EST
JEEP GLADIATOR CAP
PARTS INCLUDED
IN YOUR KIT
Cap
1x Mounting tape
2x Cap clamps 22103-004
(trucks without utility tracks)
2x Cap clamps 22103-017
(trucks with utility tracks)
1x Wiring harness
1
TOOLS
REQUIRED
l Fork lift
l Saw horses
l Wire snips
l Pliers
l Mild soap
l Glass cleaner
l Cleaning rags
l Denatured alcohol
l Scissors or cutting tool
l Masking tape
l 9/16” wrench
l 7/16” wrench
l Allen wrench set
l Pry bar and hammer
(to disassemble crate)
l Adjustable at head clamps
(recommended welding style)
CX CLASSIC
A
E
C
B
D
BC
A
DE

1/4”
4
After removing the rail covers check the bottom
of the rails for any debris. The bottom of the
rails should be clean and dry. Wipe the rails with
denatured alcohol, this will help the mounting tape
adhere to the rails.
Mounting tape application. Apply the mounting tape (B)
to the bottom of the cap rails staying 1/4” from the inside edge
of the side rails. Put a line of tape across the front bulkhead staying
just on the outside edge of the cap. Be sure the ends of the mounting
tape are butted up tight to the tape on the side rails (or even overlap).
There should not be a gap between the bulkhead mounting tape and
the side rail mounting tape.
Preparing the truck. Clean the truck and rear window of the cab and the truck’s bed rails to remove all dirt and grime.
To help protect the truck’s bed nish lay a piece of carpet or cardboard down during installation. It is also recommended
that you tape off areas of the truck that could be impacted by the cap during installation.
Before beginning the installation check the bed to see
if it is square or true by measuring from right rear to
left front and left rear to right front. The length should be the
same when measured from the same points each way. If it is
not, keep this rule in mind: If the bed is out of square, or the
bed is not positioned squarely behind the cab, the cap must
still be positioned square with the rear end of the truck bed
for the door to operate correctly. This may cause positioning
difculty if the bed is not square with the cab or out of square.
Using the welder’s clamps to hold the cap in place,
clamp the driver’s rear corner so the inside edge of the
door frame is lined up with the inside edge of the bed tailgate.
Do NOT overtighten clamps.
Place the cap (A) on the truck. Make sure that no part
of the truck cap is touching the truck bed surface!
If it is add more mounting tape as needed.
Repeat the process on the passenger side. You may
need to push in on the side of the cap to get the
proper position before clamping.
3
5
6
8
7
9
A.R.E. Accessories • 400 Nave Road, Massillon, OH 44648 • 866.658.8376 • 4are.com © A.R.E. Accessories LLC, 2021 Part# 24953 Rev. 12-15-21

22103-017
22103-004
Final adjustments. Close the door, check the door for
proper operation. It should not bind against the door
frame. If necessary, adjust the position of the cap again.
Trucks without utility tracks use clamp kit
22103-004. To install the clamps (C) align them
with the metal clamp plate on the rails. Use a 9/16” wrench
to tighten all clamps.
10 11
Clean and remove all stickers.
14
12
13
Trucks with utility tracks require clamp kit 22013-017. The clamps (D) install by removing the utility track end cap
and sliding the clamp block into the utility rail. Position the clamps by aligning them with the metal clamp plate on the rails.
Use a 9/16” wrench or an Allen wrench to tighten all clamps. Replace the utility track end caps when the clamps have been installed.
Hook the lights up using the wire harness (E) included with the cap and automotive connectors and fuse links.
12volt lights should run directly to the battery.
A.R.E. Accessories • 400 Nave Road, Massillon, OH 44648 • 866.658.8376 • 4are.com © A.R.E. Accessories LLC, 2021 Part# 24953 Rev. 12-15-21

LIMITED LIFETIME WARRANTY
WARRANTY COVERAGE
Warranties are subject to the terms and conditions below. All warranty considerations apply for original retail purchaser only.
A.R.E. warrants to the original retail purchaser of an A.R.E. brand berglass truck cap, that the body will be structurally free
from defects in material and workmanship for as long as you own your cap and the original vehicle. The body includes the
berglass shell and mounting rails only. A.R.E. warrants to you, the original purchaser, for as long as you own your cap that
the exterior paint will not abnormally fade or peel due to material or workmanship defect faster than the original pickup it was
installed on by an authorized A.R.E. retail dealer. Due to truck manufacturer variance, exact color match is not guaranteed.
The spray-on protective coating material used to produce the Overland Series and OTR option has a limited lifetime warranty
not to crack, bubble, or ake as well as a 3-year warranty not to abnormally fade or lose its luster.
HARDWARE
For the original purchaser, lock cylinder, keyless entry, lock housing, berglass wings, and center mounted brake lights are
warranted for three (3) years from your retail date of purchase against failure due to defects in material and workmanship.
Gas props used to assist in opening doors are covered under a ve (5) year limited warranty against failure due to loss of
pressure. This warranty does not cover damage due to misuse or neglect. Never wipe the shaft of the props with anything
other than a dry soft cloth. Regular operation of the props will actually increase the life by lubricating the seals and shafts.
Aluminum framed windows, aluminum framed doors and tailgate formed doors frames and their hardware, 12 volt and
rope lighting, battery lights, prop light switch and ActiveTilt™ are warranted for one (1) year from your purchase date from
an authorized A.R.E. retailer, from failure due to defects in material or workmanship. Also covered for one (1) year are all
seals, brackets, locking hardware, and screens. Glass breakage is not covered under this or any other warranty.
Frameless windows installed with urethane are warranted for one (1) year from your purchase date from an authorized
A.R.E. retailer, from failure due to the urethane seal resulting in leaking. Glass breakage is not covered under this or any
other warranty.
EXCLUSIONS
Not covered under this warranty is structural failure due to neglect, alterations, addition of equipment, abuse, accident,
off-road driving, use in competitive racing, vibrations from worn or altered truck suspensions or sound equipment, or acts
of nature including but not limited to tornados, hurricanes, hail, and earthquakes.
If a known problem exists with an A.R.E. product, it is the owner’s responsibility to immediately bring the issue to the
attention of an authorized A.R.E. Dealer. Failure to do so could result in additional, more severe problems and constitutes
(but is not limited to) neglect, which is not covered.
Stress cracks in the berglass body that begin from a window, boot, door opening or from the base rail are considered
structural or material aws and are covered under warranty for as long as the A.R.E. truck cap is owned by the original
purchaser. The exception to this warranty is when it is determined by A.R.E. or its authorized dealer that such stress crack(s)
were caused from misuse, abuse, collision or competitive racing. If a stress crack occurs it should be repaired without delay
to prevent future failures due to neglect.
Stress cracks in the exterior nish caused by impact are not covered under warranty. A stress crack caused by impact from
the inside of the truck cap has the appearance of a “star” on the outside surface. A stress crack caused by impact to the
outside of the truck cap will cause circular stress cracks. Both stress cracks radiate from a center point(s) of impact. Impact
cracks are usually on the sidewalls of the body. A mark may or may not be visible at the point of impact.
Consequential damage or loss due to the installation, use, misuse, abuse or neglect of A.R.E. truck caps is the sole responsi-
bility of the pickup owner and operator. Paint wear to your truck’s bed is normal and is expected with the installation and the
use of any truck cap or tonneau and is the sole responsibility of the pickup owner. Precautions should be taken by the pickup
owner to prevent corrosion. A.R.E. shall not be held liable for any consequential loss or damages arising from the purchase,
installation or use of these products.
No implied warranty or tness for a particular purpose, if any, shall extend for a longer duration than the terms of this
written warranty.
In some cases you may be charged labor by the A.R.E. retailer performing the service, if the product was purchased through
a different retail outlet.
WARRANTY PROCESS
In the event of a warranted product failure it is A.R.E.’s discretion to repair or replace the defective part(s). A.R.E. reserves
the right to replace any parts with current production parts of equal or greater quality and value. All claims must be made to
the authorized A.R.E. dealer from whom you purchased your truck cap. If you have relocated and/or are unable to return to
A.R.E. Accessories • 400 Nave Road, Massillon, OH 44648 • 866.658.8376 • 4are.com © A.R.E. Accessories LLC, 2021 Part# 24953 Rev. 12-15-21

A.R.E. Accessories • 400 Nave Road, Massillon, OH 44648 • 866.658.8376 • 4are.com © A.R.E. Accessories LLC, 2021 Part# 24953 Rev. 12-15-21
the A.R.E. dealer where you made your purchase, call (800) 649-4ARE or visit www.4are.com for the nearest authorized dealer.
The authorized dealer will process your claim and make the necessary repairs or replacements. Personal identication along
with proof of purchase and ownership of the original pickup and A.R.E. truck cap are required for all warranty claims.
Be sure to register your A.R.E. product at www.4are.com/register within one (1) month of the date of purchase. Registration
also qualies you to receive future premiums and new product information.
CARE & MAINTENANCE
A.R.E. berglass truck caps are painted with Dupont® Chroma Premier™ automotive paint. This high grade base coat clear
coat nish requires the same care as your truck paint.
Here are some suggestions on how to care for and maintain the beauty of your cap nish.
nFor the rst 60 days when washing your new A.R.E. product AVOID car washes with brushes and DO NOT Hand Wash
Use only a touchless car wash or pressure washer for the rst 60 days. Do not hand dry for the rst 60 days.
nAvoid parking under trees, which can drop sap or droppings on the fresh paint. Remove any such substance as soon
as possible.
nDo not wax for the rst 60 days. After 60 days, wax and care for the cap like your truck, using the same products.
nDo not wipe your cap with a dry cloth. Always use water. If you have hard water, dry the cap and truck paint after washing
to prevent water spots.
nBrush off snow and ice. Do not use a scraper on the cap or the rear door glass.
nUse touch-up paint to repair any nicks or scratches in the paint. Clear ngernail polish can be used as the base coat
touch-up. Wait until the repair is fully cured and use rubbing compound and polish to regain the proper nish.
nUse a UV protection product on all vinyl, plastic and rubber components to maintain the luster and extend the life.
These products should not contain petrochemicals, petroleum distillates or silicone oils. Products like 303 Protectant®
are recommended.
nLubricate all locks and moving locking parts with lithium grease. Lithium-based spray lubricants are well suited to this
application and will not attract dirt and grime buildup. Do not use penetrating oils in the lock cylinders unless you follow
up with lithium grease.
nDo not use any lubricants or solvent cleaners on the shafts of the gas struts. If necessary, clean them with water only.
SAFETY INSTRUCTIONS
Never allow children to occupy the cargo area of the pickup when the engine is running. Exhaust systems do fail and carbon
monoxide poisoning may occur even with a truck cap. Consult vehicle owner’s manual regarding the proper loading of your
vehicle.
The fasteners/mounting clamps connecting the truck cap to the pickup bed should be checked regularly to assure tightness.
Vibration from the engine and road can cause fasteners/mounting clamps to work loose.
If you need to remove your cap from the truck be sure to follow these basic procedures:
nPlace reference marks on the base rail of the cap and the bed rails of the truck bed on each side. This will allow you to
easily reinstall the cap at the correct position.
nDisconnect any brake light or interior light wiring.
nRemove the fasteners/mounting clamps.
nUsing one person on each corner, gently lift the cap off and place it on a at surface.
nCheck your center high mount stop light (CHMSL) for proper operation by pressing on the brake pedal.
If the center high mount stop light is not working, check and replace the bulb and/or the fuse before driving the truck. To
reinstall your cap simply reverse the process by lining up the ends of the blue alignment stickers and installing the fasteners/
mounting clamps and hooking up the brake light.
Be sure to keep your shocks and tires in good repair to reduce vibration, which will shorten the life of your truck and cap.
REPLACEMENT PARTS
For replacement parts please contact your local dealer.
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