Safe Fleet PRIME DESIGN AR-2000-BLK User manual

Page 2 Packaging Contents
Page 3 Strip Nuts and Roller Bracket
Page 4–5 Crossbar Congurations
Page 5–6 Crossbar Installation
Page 6–7 Roller Installation
Page 7–8 Final Instructions
AR-2000 AluRack Crossbar Module, 53” Kit
PRIME DESIGN, A SAFE FLEET BRAND
Address: 580 Opperman Drive, Eagan, MN 55123 ▪ Toll Free: 1.8.PRIME.RACK
Fax: [phone] ▪ Email: inf[email protected] ▪ Website: www.primedesign.net
MODELS AVAILABLE:
AR-2000 (CLEAR ANODIZED)
AR-2000-BLK (BLACK ANODIZED)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
2
AR-2000 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
Anti-Seize (1X)
M8 Cap Head Bolt (14X)
Roller Spring (2X)
M8 Lock Washer (14X)
Roller Tube Pin (2X)
M8 Strip Nut (14X)
Roller Bracket (2X)
Crossbar and Roller Hardware ............................ (Qty 1)
AluRack Standard Crossbar ................................. (Qty 3)
With hardware, 53.00”
Clear or Black (BLK), Anodized
AluRack Roller Assembly ...................................... (Qty 1)
49.75”, with Caps
Clear or Black (BLK), Anodized
AluRack Heavy Duty Crossbar ............................. (Qty 3)
With hardware, 53.00”
Clear or Black (BLK), Anodized

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
3
AR-2000 ASSEMBLY INSTRUCTIONS–CROSSBAR CONFIGURATIONS
1
2
STRIP NUT INSTALLATION
ROLLER BRACKETS
Install Roller Brackets into the rear most Strip Nuts, and
align ush against the rear end of the Side Rail as shown.
Torque Roller Bracket Bolts to 90 in-lbs.
Roller Bracket
Lock Washer
Cap Head Bolt

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
4
Fig. 1
Fig. 2–VAN RACKS | STD=STANDARD CROSSBAR | HD=HEAVY DUTY CROSSBAR
Roller
Rear Front
A
B
C
D
E
F
AR-2000 ASSEMBLY INSTRUCTIONS–CROSSBAR CONFIGURATIONS
CROSSBAR CONFIGURATIONS
VAN PRODUCT Crossbar
A
Crossbar
B
Crossbar
C
Crossbar
D
Crossbar
E
Crossbar
F
FRONT
SIDERAIL
END
AR1221: NV200/CITY EXPRESS
115” Wheelbase, 74” Roof Height
5.50”
STD
21.625”
HD
40.25”
STD
59.125”
HD
76.00”
STD
Flush to
Front Side
Rail End
*96.00"
AR1903: TRANSIT CONNECT (L1H1)
105” Wheelbase, 75” Roof Height
4.25”
STD
17.875”
HD
36.50”
STD
55.375”
HD
72.50”
STD
Flush to
Front Side
Rail End
*84.00"
AR12904: TRANSIT CONNECT (L2H1)
121” Wheelbase, 73” Roof Height
4.25”
STD
17.875”
HD
36.50”
STD
55.25”
HD
72.25”
STD
Flush to
Front Side
Rail End
*96.00"
AR1927: PROMASTER CITY 15
122” Wheelbase, 74” Roof Height
3.50”
STD
19.25”
HD
37.25”
STD
55.25”
HD
73.25”
STD
Flush to
Front Side
Rail End
*96.00"
Measurements are specied according to distances from the Side Rail rear ends. It is recommended to determine your Crossbar pattern
before installing them into your Strip Nuts to ensure proper order of use.
*The AluRack shown in Fig.1 is for Illustrative Purposes only, and your Conguration will vary. Refer to the table in Fig. 2–3 for your
product-specic Conguration.
3
* Side Rail Sizes vary according to customer sizing needs - See respective AR Side Rail Kit Manual to build your Side Rails.
** When mounting your AluRack, mounts must attach to the Heavy Duty Crossbars. Customer may adjust distances as needed.
*** Custom Rack Layouts: Maximum Bolt Spacing on Crossbars and Roller is 24.00”. Extra Heavy Duty Crossbars and Hardware
are available as needed-contact Sales and Service.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
5
AR-2000 ASSEMBLY INSTRUCTIONS–CROSSBAR CONFIGURATIONS
Fig. 3–PICKUP RACKS | STD=STANDARD CROSSBAR | HD=HEAVY DUTY CROSSBAR
2.00” Minimum Distance
CROSSBAR CONFIGURATIONS
PICKUP TRUCK
PRODUCT
Crossbar
A
Crossbar
B
Crossbar
C
Crossbar
D
Crossbar
E
Crossbar
F
FRONT
SIDERAIL
END
AR1211 & AR1212
5’-6’ Cap (suggested)
3.50” (min.)
HD STD HD STD HD
Flush to
Front Side
Rail End
*84.00
AR1205-S & AR1213
6.5' Cap (suggested)
3.50” (min.)
HD STD HD STD HD
Flush to
Front Side
Rail End
*96.00
AR1208 & AR1214
8’ Cap (suggested)
3.50” (min.)
HD STD HD STD HD
Flush to
Front Side
Rail End
*112.00
ADJUSTMENT FOR ALURACK
PICKUP TRUCK CAP REAR DOOR:
The rear of your AluRack must be set
at a minimum of 2.00” from your rear
door when it is in the open position
(standard cap door).
Mounts and crossbars may need to be
adjusted according to customer needs.
Crossbars spaced evenly
Crossbars spaced evenly
Crossbars spaced evenly
* Side Rail Sizes vary according to customer sizing needs - See respective AR Side Rail Kit Manual to build your Side Rails.
** When mounting your AluRack, mounts must attach to the Heavy Duty Crossbars. Customer may adjust distances as needed.
*** Custom Rack Layouts: Maximum Bolt Spacing on Crossbars and Roller is 24.00”. Extra Heavy Duty Crossbars and Hardware
are available as needed-contact Sales and Service.
PICKUP TRUCK ADJUSTMENT

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
6
AR-2000 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
RIGHT SIDE RAILS AND CROSSBARS
5Install the Crossbars according to your
conguration in the Strip Nuts as shown
and torque to 90 in-lbs.
LEFT SIDE RAILS AND CROSSBARS
4
NOTE: Rack shown is for Illustrative
Purposes only. The order and placement
of Standard Crossbars, Heavy Duty
Crossbars, and Roller will vary as shown
in Step 1, Fig. 2.
Install the Crossbars according to your
conguration in the Strip Nuts as shown
and torque to 90 in-lbs.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
7
6
7Insert the Roller Tube Pin on each side of the
Roller Tube into the Brackets as shown.
Insert the Roller Tube Pin
and Roller Tube Spring into
the Roller ends.
ROLLER ASSEMBLY
ROLLER INSTALLATION
AR-2000 ASSEMBLY INSTRUCTIONS–ROLLER INSTALLATION

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
8
USAM-AR2000-US01 Rev-A 0619
AR-2000 ASSEMBLY INSTRUCTIONS–PICKUP FINAL INSTRUCTIONS
FINAL INSTRUCTIONS FOR WORK VANS
Do not mount the AluRack to an FBM system at this time.
Refer to the respective FBM Assembly Manual(s) included with your chosen rack conguration features.
WARNING: Failure to position the AluRack as shown in your FBM
Assembly Manual may result in damage to the ladder rack.
INSTALLER NOTE: To purchase applicable features and accessories, please contact your authorized
distributor, or a Prime Design Sales & Service Representative.