Argo 1997 S User manual

Ontario Drive & Gear Limited Part # 673-04-1 05/06 www.odg.com
PH.(519)- 662-2840 FAX (519)- 662-2421
ServiceManual
Models: S, SN, BF, RB, C, CB,V
A, B, N & R

General Information Argo Service Manual
Ontario Drive & Gear Limited www.odg.com
PH.(519)- 662-2840 FAX (519)- 662-2421 GI-28

Argo Service Manual
Ontario Drive & Gear
(519)-662-2840 FAX (519)-662-2421 www.odg.com
Service Guide
General Information............. GI
Engine.....................................EN
Electrical System................... ES
Brake System......................... BR
Clutch System........................CS
Wheels,Axles&Chains...........WA
Fuel System............................ FS
Vehicle Bodies........................ VB
Ducting & Exhaust............... DE
Transmission..........................TR
How to use this manual
This manual is divided into
general sections which are identi-
fied by a 2 letter designation.
Find the section you want in the
guide on this page, and then turn
to the Table of Contents on page
1of that section.
Each section begins with gen-
eral information for servicing the
assemblies listed in that section.
The rest of the section outlines
detailed servicing procedures and
are accompanied by photographs
& diagrams for easier use.
Service Guide

Argo Service Manual
Ontario Drive & Gear
(519)-662-2840 FAX (519)-662-2421 www.odg.com

Argo Service Manual General Information
Ontario Drive & Gear Limited www.odg.com
PH.(519)- 662-2840 FAX (519)- 662-2421 GI-1
SECTION GI
Forward....................................................................................... GI-2
General Instructions...................................................................GI-3
Available Service Instruction.....................................................GI-4
Argo Vehicle Capacity................................................................ GI-5
Model Identification (early models only)..................................GI- 6, 7
Identification and Location of Controls................................... GI-8, 9
Argo Model Specifications......................................................... GI-10, 11
Information Labels..................................................................... GI-12
Argo Torque Specifications........................................................ GI-13, 14
Maintenance Chart.....................................................................GI-15
Trouble Shooting Charts............................................................GI-16, 17
Flat Rate Schedule (Service)......................................................GI-18, 19, 20
Flat Rate Schedule (Accessories)...............................................GI-21, 22
Tool List.......................................................................................GI-23, 24, 25
Special Tools................................................................................ GI-26, 27
General Information
Table of Contents

General Information Argo Service Manual
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PH.(519)- 662-2840 FAX (519)- 662-2421 GI-2
Foreward
ODG has prepared this Argo Service Manual to assist qualified technicians of authorized
ARGO dealers and distributors in providing fast and effective service and maintenance of
the following ARGO vehicles produced from 1992.
FirstCONQUEST from CB10847 August 16, 1993
First RESPONSE from RB12075 June 23, 1995
First BIGFOOT from BF9212 July 2, 1997
First6x6 CONQUEST from V6016200000C12747 October 17, 2001
FirstVANGUARD 2 from SN7841 March 7, 1995
FirstVANGUARD from S6999 February 6, 1992
First AVENGER from 2DGSS0BT54NV20905 January 29, 2004
Proper and regular maintenance is essential to prolonging the life of the ARGO and will
result in satisfied ARGO customers. Please refer to this Service Manual before
performing any servicing procedure on any of the above vehicles.
This ARGO Service Manual provides information on maintenance procedures, service
operations, and on the removal, disassembly, reassembly, and installation of components,
parts, and assemblies. Illustrated Parts Manuals on vehicles manufactured since 1977 are
available on a separate CD (Part # 673-05CD), available from your distributor or local
ARGO dealer.
All information contained in this service manual is based on the product specification
records of Ontario Drive & Gear Ltd. If the ARGO that you are servicing differs from
the specifications contained in this manual, contact Ontario Drive & Gear for information.
ODG reserves the right to alter servicing procedures at any time without obligation or
prior notification.
Liability for any personal injury, or damage to property or anARGO vehicle which
is occasioned by the use of this 673-04 Argo Service Manual, is in no way assumed
by Ontario Drive & Gear Ltd.

Argo Service Manual General Information
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PH.(519)- 662-2840 FAX (519)- 662-2421 GI-3
Read your owner/operators manual before you operate your ARGO. It contains safe
operating instructions and warns the user about potential hazards that can result in
personal injury.
Warnings are identified in the text by the following symbol:
Warning text warns the user about potential hazards that can result in personal injury or
death.
Cautions are identified in the text by the following symbol:
This manual is based on the latest product information available at the time of printing.
Ontario Drive & Gear Limited reserves the right to make changes at any time and without
obligation.
Reproduction of any part of this publication is prohibited without prior written
permission.
Une version francaise du manuel d’operation est disponsible sous le numero suivant 671-
04FR. Les plaquettes d’avertissement et d’instructions qui apparaissent sur l’Argo sont
aussi disponsibles en francais sous le numero suivant 126-73.
© Ontario Drive & Gear Limited, 2000
Caution text contains cautions that can prevent damage to the vehicle.

General Information Argo Service Manual
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PH.(519)- 662-2840 FAX (519)- 662-2421 GI-4
673-25 Argo Service Video
Ontario Drive & Gear has produced a video which provides the Argo
service technician with step-by-step instructions on how to perform
service procedures to the vehicle. Everything from removal and
replacement of brake pads to rebuilding the transmission. It’s all there.
Removal and replacement of engines is included, however, engine
overhaulisnot. Aseparateoverhaulmanualisavailable foreachengine
fromyourArgodealer. OrdertheServiceVideofrom yourselling dealer
or from Ontario Drive & Gear directly (have your VISAcard information
ready). Cost of the 4 hour video is $33.00.
Available Service Manuals
Part number 670-00 ------- Service Manual for Models prior to 1977.
Part Number 673-00-------- Service Manual for Models to 1986
Part Number 673-01-------- Service Manual for 1987 Models
Part Number 673-02-------- Service Manual Supplement for NKB Models (1988)
This edition of the ARGO Service Manual contains information and servicing procedures
for models produced from 1992, when the 16H.P and then in 1995 the 18 H.P " V" Twin
Briggs & Stratton Vanguard engines were introduced to our vehicle line up. Also covered,
is the 8x8 Conquest model powered by the 20 H.P Kawasaki FD620D Liquid cooled
engine which was introduced in 1993 & The Avenger Argo model, introduced in January
of 2004. Although many parts and service procedures outlined in the 673-04 Service
Manual also pertain to Avenger, additional supplement sections have been created in order
to cover parts and procedures unique to Avenger (See supplement part number above).
The service manuals 673-00, 673-01 and 673-02 Supplement, can be used for Magnum
models prior to 1995. Although the 673-02 supplement indicates coverage up until 1988
only for V888 & V688 models, the servicing procedures in both earlier manuals are still
applicable to the Magnum models produced from 1988 to 1994. However, attention
should be payed to the appropriate Magnum parts manual for these later years of vehicle
production to identify any changes that may have been made to components until the
Response was introduced in 1995. Refer to the Vehicle Parts Manual CD (Part # 673-
05CD)
Part Number 673-04CD ----Service Manual for Models from 1992 - 2002
Part Number 673-04-1------Service Manual for Models from 1992 including 673-06
Avenger Service Manual Supplements
Part Number 673-06 Avenger Service Manual Supplements

Argo Service Manual General Information
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PH.(519)- 662-2840 FAX (519)- 662-2421 GI-5
Argo Vehicle Capacity
Reduce By
Accessory On On
On Vehicle Land Water
Regular Tracks 6x6 135 lbs. (60 kg) 85 lbs. (40 kg)
Regular Tracks 8x8 175 (80) 110 (50)
Supertracks 6x6 145 (65) 90 (40)
Supertracks 8x8 210 (95) 135 (60)
Rubber Track Kit 240 (110) (150) (68)
Winch Kit 50 (23) 50 (23)
Brush Guard 11 (5) 11 (5)
Windshield 33 (15) 33 (15)
Roll Bar 6x6 50 (23) 50 (23)
ROPS 6x6 130 (60) SEE WARNING
ROPS 8x8 140 (64) 140 (64)
ROPS Avenger 155 (70) 155 (70)
Half Top 16 (7) 16 (7)
Full Top 8x8 27 (12) 27 (12)
Full Top 6x6 22 (10) 22 (10)
Snow Plow 190 (85) SEE WARNING
Dump Box 100 (45) 500 (225)
Rear Bench Seat 34 (15) 34 (15)
Do NOT use anArgo on water when
equippedwithasnowplow. Do NOT
use an Argo 6x6 in water when
equipped with a ROPS. The in-
creased weight of the snow plow out
front or the top-heavy weight of the
ROPS on the 6x6 will make the Argo
unstable and could cause the vehi-
cle to capsize, causing injury or
drowning to the driver and passen-
gers.
Vehicle capacity includes occupants, cargo, fuel, and all accessories. Capacity for
occupants and cargo is reduced by the weight of accessories as shown in the chart below.
Available vehicle capacity must be reduced if your vehicle is equipped with any
accessories. Reduce the available capacity by the total weight of accessories fitted to your
vehicle
Ontario Drive & Gear Limited has been buildingARGO vehicles
since 1967. By listening carefully to our customers and
responding to their needs, we have been constantly improving
the ARGO and will continue to do so.
A MESSAGE FROM THE PEOPLE WHO BUILD THE ARGO

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Model Identification & Description
Conquest - V899-37 - MU Transmission
Conquest - V899-38 - GU Transmission
Conquest - V899-37A - Alternator, MU Transmission
Conquest - V899-45 - Alternator, Horn & Parking Brake, MU
Conquest - V899-46 - 22" Rawhide III Tires, MU
List of Earlier Models
Tecumseh V688-20 Conquest V894-37
V888-20 (Mid 1999) V894-38
V888-21
Briggs& Stratton Twin V888-22 Vanguard V693-22
V688-22 V693-36
Magnum V888-23
V688-23
Magnum V890-23
V690-23
Magnum V891-23
V691-23 Bigfoot V698-58
Magnum V891-27
Magnum V894-23
V894-27
Response V896-55
Response V896-65
Conquest - V899-47 - 22" Rawhide III Tires, GU
V694-36
V697-51
V891-22
V691-22
V892-22
V692-22
Vanguard2 V696-55
V697-55
V699-51
V699-55
Response - V899-64 - GU Transmission

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Model Identification & Description (continued)
Response - V899-68 - 22" Rawhide lll Tires, MU
Response - V899-69 - Skidplate & GU Transmission
Vanguard - V699-51 - HU Transmission
Vanguard 2 - V699-55 - HU Transmission
Vanguard 2 - V699-55E - Bearing Extensions, HU
Vanguard 2 - V699-56 - MU Transmission
Vanguard 2 - V699-57 - Horn & Parking Brake, HU
Bigfoot - V698-58 - HU Transmission
Bigfoot - V698-59 - MU Transmission
Bigfoot - V698-60 - Horn & Parking Brake, HU
Bigfoot - V698-61 - Runamuck Tires, HU
Conquest 6x6 - V601-62 - Rollbar, HU
Conquest 6x6 - V601-63 - without Rollbar, HU
Conquest 6x6 - V601-64 - Rollbar & MU Transmission
Response - V899-65 - MU Transmission
Response - V899-65E - Bearing Extensions, MU
Response - V899-66 - Skidplate, MU
Response - V899-67 - Horn & Parking Brake, MU
List of Earlier Models

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Identfication and Location of Controls
Prior to serial # N14708, B14700, R22452
Prior to serial # C22453 & A14743

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From serial # N14708, B14700, R22452
From serial # C22453 & A14743

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ARGO Model Specifications
ARGO 6 x 6 CONQUEST (C)(A)
Serial Number: C-12747
Engine: Kawasaki 620 cc (20 h.p.) V-twin 4 cycle, liquid cooled
Transmission: 2 forward speeds, neutral and reverse
Clutch: Variable speed torque converters
Fuel Capacity: 32 litres (7.0 Imp. Gal., 8.4 U.S. Gal.)
Steering/Brakes: Hydraulic, 9" disc with holding brake system
Drive Chains: Double RC-50 roller chain and single RC-60 roller chain
Electrical: 12 volt D.C. battery, 495 cranking amps at 0 F; 20Amp
charging system, battery ignition
Speed: Land - 35 km/h (22 mph)
Water - 3 km/h (2 mph)
Load Capacity: Land - 2 persons or 317 kg (700 lbs.)
Water - 2 adults or 158 kg (350 lbs.)
Tires: 25x12.00-9NHS, 2 ply
Dry Weight: 450 kg (990 lbs.)
AVENGER (V)
Engine: Kohler 685 cc (25 h.p.) or Kohler 690cc (26 h.p)
V-twin 4 cycle, liquid cooled
Transmission: 2 forward speeds, neutral and reverse
Clutch: Variable speed torque converter
Fuel Capacity: 29 Litre (6.3 Imp. Ga., 7.6 U.S Gal.)
Steering/Brakes: Hydraulic Caliper, 10.25" with holding brake system
Drive Chains: Double RC-50 roller chains & Single RC 60 Roller chain
Electrical: 12 volt D.C. battery, 495 cranking amps at 0 F;
25 Amp charging system, electronic ignition
Speed: Land - 32 km/hr (20mph)
Water - 3 km/h (2 mph)
Load Capacity: Land - 6 persons or 522kg (1150lbs)
SEE SECT.1.4.1 Water - 4 adults or 317kg (700lbs)
Tires: 25x11.5-9NHS, 2 ply
Dry Weight: 542kg (1195lbs)
ARGO CONQUEST (CB)(C)
Serial Number: CB-10847
Engine: Kawasaki 620 cc (20 h.p.) V-twin 4 cycle,
liquid cooled
Transmission: 2 forward speeds, neutral and reverse
Clutch: Variable speed torque converters
Fuel Capacity: 32 litres (7.0 Imp. Gal., 8.4 U.S. Gal.)
Steering/Brakes: Hydraulic Caliper, 9" disc with holding
brake system
Drive Chains: Double RC-50 roller chains & Single RC 60 Roller chain
Electrical: 12 volt D.C. battery, 495 cranking amps at 0 F; 20 Amp
charging system, battery ignition
Speed: Land - 30 km/h (20 mph)
Water - 3 km/h (2 mph)
Load Capacity: Land - 6 persons or 454 kg (1000 lbs.)
ARGO 8 x 8 RESPONSE (RB)(R)
Serial Number: RB-12075
Engine: Briggs & Stratton Vanguard, 570 cc (18
h.p.) V-Twin, 4 cycle, air cooled
Transmission: 2 forward speeds, neutral and reverse
Clutch: Variable speed torque converters
Fuel Capacity: 32 litres (7.0 Imp. Gal., 8.4 U.S. Gal.)
Steering/Brakes: Hydraulic, 9" disc with holding brake system
Drive Chains: Double RC-50 roller chain & Single RC 60
Roller chain
Electrical: 12 volt D.C. battery, 495 cranking amps at 0 F;
20Amp magneto type charging system,
electronic ignition
Speed: Land - 30 km/h (20 mph)
Water - 3 km/h (2 mph)
Load Capacity: Land - 6 persons or 454 kg (1000 lbs.)
Water - 4 adults or 317 kg (700 lbs.)
Tires: 22x10.00-8NHS, 2 ply
Dry Weight: 436 kg (960 lbs.)

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ARGO 6 x 6 VANGUARD (S)
Serial Number: S-6999
Engine: Briggs & Stratton Vanguard, 480 cc (16 h.p.)
V-Twin, 4 cycle, air cooled
Transmission: 2 forward speeds, neutral and reverse
Clutch: Variable speed torque converters
Fuel Capacity: 32 litres (7.0 Imp. Gal., 8.4 U.S. Gal.)
Steering/Brakes: Mechanical, 9" disc with holding brake system
Drive Chains: Double RC-50 roller chain and single RC-60 roller chain
Electrical: 12 volt D.C. battery, 435 cranking amps at 0 F;
16 Amp magneto type charging system, electronic ignition
Speed: Land - 35 km/h (22 mph)
Water - 3 km/h (2 mph)
Load Capacity: Land - 4 persons or 317 kg (700 lbs.)
Water - 2 adults or 158 kg (350 lbs.)
Maximum Rear
Capacity: Land and Water - 63 kg (140 lbs.)
Tires: 22x10.00-8NHS, 2 ply
Dry Weight: 348 kg (765 lbs.)
ARGO 6 x 6 VANGUARD2 (SN)
Serial Number: SN-7888
Engine: Briggs & Stratton Vanguard, 480 cc (16 h.p.)
V-Twin, 4 cycle, air cooled
Transmission: 2 forward speeds, neutral and reverse
Clutch: Variable speed torque converters
Fuel Capacity: 32 litres (7.0 Imp. Gal., 8.4 U.S. Gal.)
Steering/Brakes: Hydraulic, 9" disc with holding brake system
Drive Chains: Double RC-50 roller chain and single RC-60 roller chain
Electrical: 12 volt D.C. battery, 495 cranking amps at 0 F;
16 Amp magneto type charging system, electronic ignition
Speed: Land - 35 km/h (22 mph)
Water - 3 km/h (2 mph)
Load Capacity: Land - 4 persons or 317 kg (700 lbs.)
Water - 2 adults or 158 kg (350 lbs.)
Maximum Rear
Capacity: Land and Water - 63 kg (140 lbs.)
Tires: 22x10.00-8NHS, 2 ply
Dry Weight: 348 kg (765 lbs.)
ARGO Model Specifications
ARGO 6 x 6 BIGFOOT (BF)(B)
Serial Number: BF-9212
Engine: Briggs & Stratton Vanguard, 570 cc (18h.p.)
V-Twin, 4 cycle, air cooled
Transmission: 2 forward speeds, neutral and reverse
Clutch: Variable speed torque converters
Fuel Capacity: 32 litres (7.0 Imp. Gal., 8.4 U.S. Gal.)
Steering/Brakes: Hydraulic, 9" disc with holding brake system
Drive Chains: Double RC-50 roller chain and single RC-60
roller chain
Electrical: 12 volt D.C. battery, 495 cranking amps at 0 F;
20 Amp or 20/50 amp magneto type charging system,
electronic ignition
Speed: Land - 39 km/h (24 mph)
Water - 3 km/h (2 mph)
Load Capacity: Land - 4 persons or 317 kg (700 lbs.)
Water - 2 adults or 158 kg (350 lbs.)
Tires: 25x12.00-9NHS, 2 ply
Dry Weight: 414 kg (910 lbs.)
ARGO FRONTIER (F)
Engine: Briggs & Stratton Vanguard, 627 cc cooler cleaner
running (18 h.p.) V-Twin, 4 cycle, air cooled
Transmission: 2 forward speeds, neutral and reverse
Clutch: Variable speed torque converter
Fuel Capacity: 29 Litre (6.3 Imp. Ga., 7.6 U.S Gal.)
Steering/Brakes: Hydraulic Caliper, 10.25" with holding brake system
Drive Chains: Single RC-60 roller chain
Electrical: 12 volt D.C. battery, 435 cranking amps at 0 F;
20/50 Amp magneto type charging system,
electronic ignition
Speed: Land - 39 km/h (24 mph)
Water - 3 km/h (2 mph)
Load Capacity: Land - 4 persons or 317 kg (700 lbs.)
SEE SECT.1.4.1 Water - 2 adults or 158 kg (350 lbs.)
Tires: 24x10.00-8NHS, 8 ply
Dry Weight: 414 kg (910 lbs.)
ARGO FRONTIER (F)

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PH.(519)- 662-2840 FAX (519)- 662-2421 GI-12
INFORMATION LABELS
There are labels on all models which indicate operating hazards and provide special
operating instructions. Information about the use of the holding brake system, the use of
the vehicle in water, correct fueling procedures and placement of the floorpans has been
provided on distinctive coloured labels fastened to the various locations on the Argo.
Figure 1-1 Location of Information Labels - All Models
The label shown below is located behind the seat in the rear compartment of all 6-wheel models.
Figure 1-2 Rear Compartment Capacity Label - All 6x6 Models

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Transmission
Side Cover Bolts............................................................. 216 IN. LBS. 24.3Nm
Differential Bolts.............................................................35 FT. LBS. 47.5Nm
Shifter Plate Bolts (Avenger)..........................................75 IN. LBS 8.5Nm
Intake & Exhaust
Kawasaki Exhaust Manifold to Engine...........................204 IN. LBS. 23.2Nm
Kawasaki Muffler to Engine...........................................204 IN. LBS 23.2Nm
Briggs Muffler to Engine................................................204 IN. LBS 23.2Nm
Briggs Exhaust Man. to Engine...................................... 204 IN. LBS. 23.2Nm
Kohler Exhaust Man. to Engine (Avenger).....................204 IN. LBS 23.2Nm
Clutch System
Driver Clutch Nut on Clutch.......................... ................100 FT. LBS. 135.6Nm
Driver Clutch Bolt to Briggs Engine.............................. 50 FT. LBS. 67.8Nm
Driver Clutch Bolt to Kohler Engine (Avenger)..............40 FT. LBS 54.3Nm
Driver Clutch Bolt to Kaw. Engine ............... ................50 FT. LBS. 67.8Nm
Driven Clutch Bolt to Input Shaft...................................15 FT. LBS. 20.3Nm
Spring Cover Cap Screws...............................................85in. lbs. 9.6Nm
ARGO Torque Specifications
Powerpak Assembly
Engine to Powerpak Frame (Kaw)..................................30 FT. LBS. 40.7Nm
Engine to Powerpak Frame (Briggs................................24 FT. LBS. 32.6Nm
Engine to Powerpak Frame (Kohler)...............................35 FT. LBS 47.5Nm
Transmission to Powerpak Frame...................................75 FT. LBS. 101.7Nm
Brake Cooling Air Duct to Frame.................. ................35 in.lbs. 4.0Nm
Master Cylinder Mounting Bolts....................................96 IN. LBS. 10.7Nm
Belt Guard to Transmission........................... ................30 FT. LBS. 40.7Nm
Brake Bracket Mounting Bolts....................................... 240 IN. LBS. 27.1Nm
Power Pack Bolts to Main Vehicle Frame.......................80 FT. LBS. 108.2Nm
Brake System - Hydraulic
Brake Caliper to Transmission........................................45 FT. LBS. 61.0Nm
Brake Caliper Assembly Bolts (M10) (Gremica)........... 33 FT. LBS. 44.8Nm
Brake Caliper Assembly Bolts (M8) (Gremica)............. 17 FT. LBS. 23.2Nm
Hydraulic Hose Bolts......................................................180 IN. LBS. 20.3Nm
Avenger Brake Caliper Assembly Bolts .........................218 IN. LBS 24.6Nm

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Vehicle Body and Firewall
Hood Hinge Mounting Bolts...........................................Snug By Hand
Rear Seat Mounting Bolts...............................................Snug By Hand
Trailer Hitch Mounting Bolts..........................................35 FT. LBS. 47.5Nm
Trailer Hitch Ball............................................................ 100 FT. LBS. 135.6Nm
Frame and Drive System
Wheel Nuts......................................................................45 FT. LBS. 61.0Nm
Bearing Extensions ........................................................ 30 FT. LBS. 40.7Nm
Bearing Extension Bolts................................................. 240 IN. LBS. 27.1Nm
Bearing Extension Flange Nuts (Avenger).....................30 FT. LBS 40.7Nm
Axle Flange Bolts........................................................... 30 FT. LBS. 40.7Nm
Battery Bracket to Frame................................................30 FT. LBS. 40.7Nm
Axle Sprocket Retaining Screws................................... 144 IN. LBS 16.4Nm
Axle Bearing Set Screws................................................10-15 IN. LBS 1.1-1.6Nm
Axle Retaining Bolt........................................................ 35 FT. LBS 47.5Nm
Wheel Stud Extensions................................................... 45 FT. LBS 61.0Nm
Fuel System and Seat Assembly
Handrail Assembly to UpperbodyHand Tight Approx... 48 IN. LBS 5.4Nm
Backpad to Handrail Assembly.......................................72 IN.LBS 8.1Nm
Angle Bracket to Seat Assembly.....................................72 IN.LBS 8.1Nm
Seat Frame Assembly to Frame..................... ................72 IN.LBS 8.1Nm
Seat Frame Assembly to Body........................................ Snug By Hand
Electrical System
Battery Retaining Bracket...............................................Snug By Hand
Brake Sprocket to Disc (Avenger)...................................15 FT. LBS 20.3Nm
Master Cylinder Lid Screws........................................... Snug By Hand
Upper Handle Bar Clamp Bolts (Avenger).....................12 Ft. LBS 16.3Nm
Steering Shaft Nut................ .......................................Tighten snug. Back off until
lower washer can be turned by
hand. Ensure shaft can be turned
with minimal end play
Argo Torque Specifications
Brake Disc to Output Shaft.............................................30FT.LBS 40.7 Nm

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PH.(519)- 662-2840 FAX (519)- 662-2421 GI-15
2hrs. 8hrs. 20hrs. 10hrs. 25hrs. 50hrs. 100hrs. 250hrs.
The intervals shown on the schedule are based on average operating conditions. Vehicles which are subjected to
severe use and wet or dusty conditions will require more frequent servicing. Use only Argo replacement parts to
ensure safe operation of the vehicle and to comply with the warranty coverage.
We strongly recommend that anArgo Dealer perform a complete check-over of your vehicle after the initial
20 hours of operation, then once each year. This will reduce maintenance costs over the life of your vehicle.
COOLANT LEVEL (CONQUEST & AVENGER)
FAN BELT TENSION (CONQUEST & AVENGER)
CHECK FUEL LEVEL
CHECK TIRE INFLATION
CHECK TWIST GRIP THROTTLE OPER.
CHECK STEERING LEVER TRAVEL
CHECK ENGINE INTAKE/EXH. FOR OBSTR.
CHECK THAT DRAIN PLUGS ARE IN PLACE
CHECK ENGINE OIL LEVEL
CHANGE ENGINE OIL & OIL FILTER
- KAWASAKI & KOHLER
- BRIGGS & STRATTON
CHECK TRANSMISSION OIL LEVEL
CHANGE TRANSMISSION OIL
CLEAN AIR PRE-CLEANER (Briggs & Kaw. only)
CHECK CLEAN/REPLACE AIR FILTER
REPLACE FUEL FILTER
LUBRICATE DRIVEN CLUTCH
SERVICE DRIVER & DRIVEN CLUTCH
LUBRICATE DRIVE CHAINS
REMOVE, CLEAN & LUBE. DRIVE CHAINS
LUBRICATE IDLER CHAINS
REMOVE, CLEAN & LUBE. IDLER CHAINS
LUBRICATE AXLE FLANGE - OUTER CAVITY
LUBRICATE AXLE FLANGE - INNER CAVITY
LUBRICATE INNER AXLE BEARINGS
LUBRICATE IDLER BEARINGS
LUBRICATE STEERING LEVERS
CHECK BATTERY FLUID LEVEL & CAPS
CLEAN BATTERY TERMINALS & CONNEC.
CLEAN BATTERY
CLEAN, ADJUST/REPLACE SPARK PLUGS
CHECK THE DRIVE BELT
CHECK NYLON SLIDERS - DRIVEN CLUTCH
CHECK SLIDERS - CHAIN TAKE-UP SYSTEM
CHECK & ADJUST IDLER CHAINS
SERVICE THE CLUTCH UNITS
INSPECT BRAKE PADS
ADJUST HOLDING BRAKE
CHECK HYD. BRAKE FLUID LEVEL/COND.
CHECK FUEL TANK CONNECTIONS/LINES
INSPECT WIRING HARNESS
TIGHTEN BEARING EXT. BOLTS
CLEAN OUT SPARK ARRESTER
X
X
X 2.2
X 7.2.6
X 2.2
X 2.2
X 2.2
X 5.6
X 6.1.1
X X 6.1.3
X X 6.1.3
X X 6.2.1
X X 6.2.2
X 6.3.1
X 6.3.1
X 6.3.2
X 6.4.2
X 6.4.2
X 6.4.3
X 6.4.3
X 6.4.4
X 6.4.4
X 6.4.5
X 6.4.5
X 6.4.7
X 6.4.6
XX 7.1.2
X 7.1.2
X 7.1.2
X 7.1.4
X 7.2.1
X 7.2.2
X X X 7.2.4
X X 7.2.5
X 6.4.2
X 7.3.1
X 7.3.5
X 7.4.2
X
X
X X 7.2.8
X 7.1.5
BEFORE
EACH
USE
AFTER INITIAL EVERY SECTION
REF.

General Information Argo Service Manual
Ontario Drive & Gear Limited www.odg.com
PH.(519)- 662-2840 FAX (519)- 662-2421 GI-16
MALFUNCTION PROBABLE CAUSE CORRECTIVE ACTION
(SYMPTOM)
Electric starter inoperative 1. Loose electrical connections 1. Clean and re-tighten electrical
connections
2. Battery charge low or dead 2. Recharge battery or replace as
necessary
3. Faulty starter motor 3. Remove and replace or repair the starter
motor.
Engine turns over but will not 1. Engine is cold and choke is not pulled 1. Pull out the choke and try to start
start out again
2. Fuel tank is empty 2. Refill tank
3. Blocked fuel or air filter 3. Remove obstruction or replace
filter as necessary
4. Carburetor adjustment too lean 4. Adjust as detailed in the engine
manufacturer’s manual
5. Spark plugs defective or fouled 5. Clean and re-gap or replace
6. Ignition system inoperative 6. Refer to the Briggs & Stratton engine
service manual
7. Insufficient compression 7. Take the vehicle to a factory
authorized engine repair outlet
8. Improperly operating electric fuel 8. Check that electric fuel pump is
pump or fuel shut off solenoid. operating. Make sure fuel shut off
KAWASAKI ENGINE ONLY. solenoid is activated to allow fuel
into carburetor.
Engine will not run 1. Refer to engine manual
Vehicle will not move or turn 1. Transmission in neutral or not 1. Place gear shift properly in gear
properly engaged in gear
2. Drive belt worn (see Section 7.2.1) 2. Replace belt if worn excessively
3. Clutch not engaging 3. Service clutches
4. Transmission failure 4. Same as 3. above
5. Brakes not functioning 5. Adjust caliper or replace brake
pads
6. Idler chain broken 6. Repair or replace
7. Idler sprocket weld broken 7. Replace idler sprocket
Vehicle pulls to right 1. Right tire pressure too low 1. Inflate all tires to the correct
pressure
2. Left tire pressure too high 2. Same as above
3. Right brake engaged 3. Make sure the steering lever is held
forward against the dash. Adjust
brake assembly if required.
4. Right side drive chain broken 4. Repair or replace
Vehicle pulls to left 1. See “Vehicle pulls to right” -
substitute right with left
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