Argo 6x6 Vanguard User manual

OPERATOR’S
MANUAL
MANUALNO. 671-04 Rev. 11 Printed in Canada 03/2004 5C
Do not remove this
manual from this vehicle.

A MESSAGE FROM THE PEOPLE WHO BUILT YOUR ARGO
Thank you for selecting an ARGO amphibious, off-road utility vehicle!
Ontario Drive & Gear Limited has been building ARGO vehicles since 1967. By listening care-
fully to our customers and responding to their needs, we have been constantly improving the
ARGO and will continue to do so.
Overthirtythousand ARGO vehicleshaveprovidedreliableserviceallover theworld. FromBritain
totheFar East,AlaskatotheAntarctic,andfrom thetropicalforestsofSouthAmerica tothedeserts
ofSaudiArabia. Weare proudtoprovide youwitha vehiclethatrepresentsthe ultimateinamphibi-
ous,all-terraintransportation.
Your safety and the safety of all ARGO users is of the greatest concern to us. You will find
numerous safety statements in this manual. Please read and follow them carefully. Always be
safety conscious when you operate your ARGO and remember it is a motorized vehicle.
The ARGO is easy to drive and you will soon be tempted to take on new challenges. Please take
the time to develop your driving skills before doing so. Observe the recommendations outlined in
this Operator’s Manual and remember; some things are just impossible, even with an ARGO.
WELCOME TO THE WORLD WIDE ARGO FAMILY!
673-04 Argo Service Manual
673-04CD Argo Service Manual on CD-ROM
673-25 Argo Service Video (Does not include Avenger)
Ontario Drive & Gear has produced resources which provide the Argo owner
with step-by-step instructions on how to perform general service procedures
on vehicles produced since 1992. Everything from removal and replacement
of brake pads to rebuilding the transmission. It’s all there. Removal and re-
placement of engines is included, however, engine overhaul is not. A sepa-
rate overhaul manual is available for each engine from your Argo dealer. Or-
der these materials from your selling dealer or from Ontario Drive & Gear
directly (have your VISA card information ready). Costs are $15.00 for the
paper manual 673-04, $5.00 for the CD-ROM, or $33.00 for the 4 hour video.

Read this manual before you operate your ARGO. It contains safe operating
instructions and warns the user about potential hazards that can result in per-
sonal injury.
Warnings are identified in the text by the following symbol:
Warning text warns the user about potential hazards that can result in personal
injury or death.
Cautions are identified in the text by the following symbol:
This manual is based on the latest product information available at the time of
printing. Ontario Drive & Gear Limited reserves the right to make changes at
any time and without obligation.
Reproduction of any part of this publication is prohibited without prior written
permission.
Une version francaise du manuel d’operation est disponsible sous le numero
suivant 671-04FR. Les plaquettes d’avertissement et d’instructions qui
apparaissentsur l’Argosont aussi disponsiblesen francaissous lenumero suivant
126-73.
© Ontario Drive & Gear Limited, 2000
I
Caution text contains cautions that can prevent damage to the vehicle.

II
PREFACE
Thismanual describes the controls, operation and basic maintenance proceduresfor allVANGUARD,VANGUARD2,BIGFOOT,
RESPONSE ,CONQUEST andAVENGER models of theARGO from date of printing. Please take the time to read this manual
carefully, for your safety and that of others. By following these instructions, you will ensure extended, trouble free operation of
your vehicle.
For maintenance and adjustment of the engine, refer to the engine manufacturer’s operation and maintenance manual included in
your vehicle’s information package.
Before you drive your ARGO, make sure you understand how to use all controls, particularly the brakes and steering system.
Learn how to drive your vehicle in an open level area, away from buildings, trees and other obstacles, until you are completely
familiar with its operating characteristics. Drive very slowly until your driving skills improve, and drive with caution and
consideration at all times. The risk of accident or injury is greatest during the first weeks of use. Take special care during this
period. ALWAYSRESPECTOURENVIRONMENT.
CAUTION TO THE ARGO OWNER/OPERATOR
•Make sure everyone who drives this vehicle receives proper operating instructions and reads this Operator’s Manual.
•No one under the age of 16 should be allowed to operate the ARGO. Children under the age of 16 may not have the skills,
abilities or judgement needed to operate theArgo safely and may be involved in an accident causing severe injury or death.
•Never allow anyone under the influence of alcohol or any other intoxicating substance to drive or ride in the vehicle.
•Wear an approved safety helmet and eye protection when driving or riding in the vehicle.
•Special operating and safety procedures described in this manual must be observed before and during water operation as
outlined in Section 5.
•When operating your vehicle for extended periods of time, we recommend the use of approved hearing protection.
•Equip your vehicle with a fire extinguisher and a first aid kit.
•Equip your vehicle with basic tools for emergency repairs.
•Before starting your engine, check for spilled gasoline and wipe any up immediately. Gasoline is a potentially explosive
substance that can cause serious personal injury when ignited.
•Keep the floor pans secured in place at all times. Fingers, feet, animal tails or paws can be injured in the drive components
beneath the floor pans. The floor pans also help keep damaging debris out of the drive components.
•Make sure all passengers remain seated while the vehicle is in motion. Advise your passengers to hold onto the vehicle at all
times.
•Never overload your vehicle. Trying to steer an overloaded vehicle can overheat the brakes. This will lead to brake fade
which means loss of steering control and the ability to stop the vehicle. Overloading your vehicle can lead to premature brake
system failures and costly damage to drive chains, axles or bearings. Follow the recommended load capacity for your vehicle
listed in Section 1.
•Do not drive the vehicle at high speeds over unfamiliar or rough terrain. Personal injury or vehicle damage may result.
•Certain terrain and steep hills cannot be traversed safely with the Argo or any other vehicle. Do not attempt to drive over
terrain that is questionable.
•Do not drive your vehicle on asphalt or concrete roadways. When the vehicle turns, its tires skid on the driving surface.
Asphalt or concrete causes extensive tire wear.
•Use common sense at all times when driving your vehicle.
•The Argo engine hood is designed to stay fastened in place while the vehicle is being driven. If the Argo is transported by
truck or trailer, the hood should be removed and carried in the transport vehicle or secured in place on the Argo with rope or
tie down straps. Wind or turbulence at road speeds could result in the loss of the hood.
IMPORTANT
Operate this vehicle with safety constantly in mind. Off-road vehicles face unpredictable and often hazardous terrain conditions.
It is ultimately the operator’s responsibility to handle the vehicle safely within its limitations and to decide when and where to
travel.

TABLEOFCONTENTS
1.0 GENERAL INFORMATION
1.1 AMPHIBIOUSOPERATION ............................................................................................. 1
1.2 MAINTENANCEPROCEDURES ...................................................................................... 1
1.3 WINDCHILLFACTOR ..................................................................................................... 1
1.4 MODELIDENTIFICATION .............................................................................................. 1
1.4.1 Argo Vehicle Capacity ........................................................................................ 3
1.5 REAR SEATS-8WHEELMODELS ................................................................................. 3
1.6 IDENTIFICATIONANDLOCATIONOFCONTROLS ...................................................... 4
1.7 INFORMATIONLABELS ................................................................................................. 6
2.0 GENERAL OPERATING INSTRUCTIONS
2.1 NEWVEHICLE“BREAK-IN”PROCEDURE ..................................................................... 7
2.2 PRE-OPERATIONCHECKS .............................................................................................. 7
2.3 CARRYINGPASSENGERSANDCARGO ......................................................................... 7
2.4 FUELINGTHEVEHICLE ................................................................................................... 8
2.5 VENTEDFUELSYSTEM-ALLMODELS ........................................................................ 8
3.0 OPERATING INSTRUCTIONS
3.1 BRAKESANDSTEERING ................................................................................................ 9
3.2 HOLDING BRAKE SYSTEM - Vanguard2, Bigfoot, Response & Conquest..................... 9
3.3 HOLDING BRAKESYSTEM-Vanguard .......................................................................... 10
3.4 HOLDINGBRAKESYSTEM-AVENGER ......................................................................... 10
3.5 THROTTLECONTROL ..................................................................................................... 10
3.6 STARTINGPROCEDURE .................................................................................................. 10
3.7 STOPPINGTHEENGINE .................................................................................................. 11
3.8 MANUALSTARTINGPROCEDURE ................................................................................ 11
3.9 SELECTINGANDCHANGINGTRANSMISSIONGEARS ............................................... 11
3.10 SELECTINGANDCHANGINGTRANSMISSIONGEARS(AVENGERModel) ................ 12
3.10.1 Changing Transmission Gears ............................................................................ 12
3.11 HEADLIGHTS ................................................................................................................... 12
4.0 DRIVINGPROCEDURES
4.1 DRIVINGSTRAIGHTAHEAD .......................................................................................... 13
4.2 STOPPINGTHEVEHICLE................................................................................................. 13
4.3 TURNINGTHEVEHICLE .................................................................................................. 14
4.3.1 Left Turn ............................................................................................................. 14
4.3.2 Right Turn .......................................................................................................... 14
4.4 BACKINGTHEVEHICLEUP ............................................................................................ 14
4.4.1 Turning the VehicleWhile Backing Up............................................................... 14
5.0 DRIVING PROCEDURES DURING UNUSUAL CONDITIONS
5.1 REMOTEAREAUSE ........................................................................................................ 15
5.2 ANGLEOFOPERATION .................................................................................................. 15
5.3 UPHILLOPERATION ....................................................................................................... 15
5.4 DOWNHILLOPERATION ................................................................................................ 15
5.5 SIDESLOPEOPERATION ................................................................................................ 16
5.6 AMPHIBIOUSOPERATION-GENERAL ......................................................................... 16
5.6.1 Entering Water .................................................................................................... 17
5.6.2 Driving Procedures in Water............................................................................... 17
5.6.3 Driving Out of Water .......................................................................................... 18
5.6.4 Outboard Motor Bracket..................................................................................... 18
5.7 WINTEROPERATION ...................................................................................................... 18
III
SECTION PAGE

SECTION PAGE
5.7.1 Use on Ice Covered Bodies of Water................................................................... 18
6.0 OIL,FILTERANDLUBRICATIONINFORMATION
6.1 ENGINEOILINFORMATION ............................................................................................ 20
6.1.1 CHECKINGTHEENGINEOILLEVEL ................................................................. 20
6.1.2 RECOMMENDEDENGINEOIL ........................................................................... 20
6.1.3 CHANGINGENGINEOIL .................................................................................... 21
Drainingthe Engine Oil........................................................................................ 21
RefillingtheEngine.............................................................................................. 22
6.2 TRANSMISSIONOILINFORMATION ............................................................................. 22
6.2.1 CHECKINGTHETRANSMISSIONOILLEVEL .................................................. 22
6.2.2 CHANGINGTHETRANSMISSIONOIL ............................................................. 22
Refilling the Transmission ................................................................................... 22
6.3 FILTERINFORMATION .................................................................................................... 22
6.3.1 AIRFILTER ......................................................................................................... 22
6.3.2 FUELFILTER ....................................................................................................... 22
6.3.3 OILFILTER .......................................................................................................... 23
6.4 LUBRICATIONINFORMATION ....................................................................................... 23
6.4.1 GENERAL ............................................................................................................ 23
6.4.2 DRIVENCLUTCHLUBRICATION ...................................................................... 23
6.4.3 DRIVECHAINLUBRICATION ........................................................................... 23
6.4.4 IDLERCHAINLUBRICATION ............................................................................ 24
6.4.5 OUTERAXLEFLANGEANDBEARINGLUBRICATION ................................... 24
6.4.6 IDLERSHAFTBEARINGLUBRICATION -All Models...................................... 25
6.4.7 INNERAXLEBEARINGLUBRICATION ............................................................ 25
7.0 MAINTENANCE INFORMATION
7.1 ELECTRICALSYSTEM ...................................................................................................... 26
7.1.1 GENERAL ............................................................................................................ 26
7.1.2 BATTERY-ArgoPart No.127-54 ........................................................................ 26
CheckingFluidLevel ........................................................................................... 26
Cleaning the Battery Terminals and Cable Connections ...................................... 26
Cleaning the Battery ............................................................................................ 27
7.1.3 ELECTRICALSYSTEMFUSES ........................................................................... 27
7.1.4 SPARKPLUGS..................................................................................................... 27
7.1.5 SPARKARRESTER ............................................................................................. 27
7.2 DRIVESYSTEM&TIRES .................................................................................................. 27
7.2.1 DRIVEBELT ........................................................................................................ 27
DriveBelt Removal .............................................................................................. 28
Drive Belt Installation .......................................................................................... 28
7.2.2 CLUTCHMAINTENANCE ................................................................................. 29
Clutch Inspection ................................................................................................ 29
7.2.3 DRIVECHAINS ................................................................................................... 29
DriveChain Removal ........................................................................................... 29
Drive Chain Installation ....................................................................................... 29
7.2.4 DRIVECHAINTAKE-UPSYSTEM ..................................................................... 30
RemovalofSliderBlocks ..................................................................................... 31
ReplacementofSlider Blocks............................................................................... 31
IV
TABLEOFCONTENTS

TABLEOFCONTENTS
7.2.5 IDLERCHAIN .................................................................................................... 31
Idler ChainAdjustment ...................................................................................... 32
IdlerChainReplacement..................................................................................... 32
Removalof Idler Chains ..................................................................................... 32
Installation of Idler Chains ................................................................................. 33
7.2.6 TIREINFLATION............................................................................................... 33
7.2.7 TIREREPAIRANDREPLACEMENT................................................................. 33
7.2.8 AXLEBEARINGMOUNTING ........................................................................... 33
7.3 MECHANICALBRAKES-VANGUARD ......................................................................... 34
7.3.1 GENERAL ........................................................................................................... 34
Removalof Firewall ............................................................................................ 24
Mechanical Brake Inspection Procedure............................................................ 34
7.3.2 BRAKECALIPERADJUSTMENT ..................................................................... 34
7.3.3 BRAKEPADREPLACEMENT .......................................................................... 34
7.3.4 STEERINGLEVERADJUSTMENT .................................................................... 35
7.3.5 HOLDINGBRAKEADJUSTMENT.................................................................... 35
Re-installation ofFirewall ................................................................................... 35
7.4 HYDRAULICBRAKES-VANGUARD2,BIGFOOT,RESPONSE,CONQUEST&
AVENGER............................. ............................................................................................... 35
7.4.1 GENERAL ........................................................................................................... 35
7.4.2 BRAKEFLUIDLEVEL ....................................................................................... 36
7.4.3 CHANGINGBRAKEFLUID ............................................................................... 36
7.4.4 HYDRAULICBRAKEPADINSPECTION ......................................................... 36
FirewallRemoval ................................................................................................ 36
Brake Pad Inspection Procedure ........................................................................ 37
Re-installation of Brake Pads ............................................................................. 37
Re-installation ofFirewall ................................................................................... 38
7.4.5 HOLDINGBRAKEADJUSTMENT.................................................................... 38
7.4.6 HANDBRAKEADJUSTMENT (AVENGERModel) .......................................... 38
7.4.7 BRAKEPLUNGERADJUSTMENT.................................................................... 39
7.4.8 BRAKECOOLINGSYSTEM .............................................................................. 39
7.4.9 ENGINECOOLING&EXHAUSTSYSTEM ....................................................... 40
7.5 MAINTENANCESCHEDULE .......................................................................................... 41
8.0 TROUBLESHOOTING ............................................................................................................. 42
9.0 CLEANINGANDSTORAGE ......................................................................................................... 44
9.1 CLEANINGTHEVEHICLE ............................................................................................... 44
9.2 STORINGTHEVEHICLE .................................................................................................. 44
Cleaning the Vehicle ......................................................................................................... 44
Drain the Fuel System....................................................................................................... 44
Prepare the Battery for Storage......................................................................................... 44
Protect the Electrical System ............................................................................................ 44
Raise the Vehicle ............................................................................................................. 44
Preparing the Engine for Storage ...................................................................................... 44
10.0 POTENTIALHAZARDS ............................................................................................................. 45
V
SECTION PAGE

SECTION PAGE
TABLEOFCONTENTS
11.0 ACCESSORYINFORMATION
11.1 GENERAL .................................................................................................................................... 49
11.2 CARGOTIE-DOWNS(PartNo.614-06)....................................................................................... 49
11.3 ARGOTRACKSYSTEMS(StandardTrack and Super Track) .................................................... 49
11.3.1 Installation Instructions ............................................................................................... 49
11.3.2 Removal ofArgoTracks ............................................................................................... 51
11.3.3 Operating Precautions .................................................................................................. 51
11.3.4 Standard Tracks............................................................................................................ 51
11.3.5 Super Tracks ................................................................................................................. 51
11.4 ICECLEATKIT(PartNos. 625-20& 825-20) .............................................................................. 51
11.5 OUTBOARDMOTOR BRACKET(Part No.617-00) ................................................................... 51
11.6 OUTBOARDMOTORSUPPORT(PartNo.618-00) .................................................................... 52
11.7 OUTBOARDMOTORBRACKET -SIDE MOUNT(Part No.618-10) ......................................... 52
11.8 ARGOSTORAGECOVERS(Part Nos.621-10; 621-20;821-10; 821-20 ........................................ 52
11.9 POWERWINCH(PartNos. 622-40& 622-70) ............................................................................. 52
11.9.1 Rules for Safe Operation ............................................................................................... 52
11.9.2 Tips for Extending the Life of YourWinch.................................................................... 54
11.10 REARMUD FLAPKIT (PartNo.625-10).................................................................................... 54
11.11 TRAILERHITCHKIT (PartNo. 626-10)...................................................................................... 54
11.12 BILGEPUMPKIT (PartNo.638-25) ............................................................................................ 54
11.13 HANDRAILKITS(PartNo.639-20&839-20)............................................................................. 55
11.14 TOWHOOK KIT(PartNo.642-00) ............................................................................................. 55
11.15 WINDSHIELD(PartNo.648-75) ................................................................................................. 55
11.16 CONVERTIBLETOP(PartNos.649-33,649-50&849-50) ........................................................... 55
11.17 ALTERNATORKITS(Part Nos.650-60, 850-60& 850-40) .......................................................... 56
11.17.1Alternator Kit for Conquest.............................................................................................56
11.18 SNOWPLOW KIT(PartNo. 657-13) .......................................................................................... 56
11.19 AMPHIBIOUSTRAILER(Part No.695-75)................................................................................. 56
11.19.1Operating Precautions..................................................................................................... 56
11.20 HEATER KIT- CONQUEST(PartNo.848-10) ............................................................................ 56
11.21 ROLLOVERPROTECTIVESTRUCTURES(PartNos.848-40-2&848-40-4) .............................. 57
11.22 REARBENCHSEAT(Part No.849-60) ....................................................................................... 57
11.23 DUMPBOX KIT(Part Nos. 835-00& 835-01) ............................................................................. 57
11.23.1 DumpBoxOperatingGuidelines ................................................................................... 58
11.24 ROLLBARKIT(PartNo. 648-15)................................................................................................ 58
11.25 12VACCESSORYOUTLETKIT(PartNo.633-25) ...................................................................... 58
APPENDIX
1 SPECIALTOOLS
VICEGRIPMODIFICATIONS .................................................................................................... 59

1
SECTION 1
GENERAL INFORMATION
1.1AMPHIBIOUS OPERATION
All models of the ARGO are amphibious and capable of tra-
versing calm water. Special operating procedures and safety
precautions must be observed before entering the water and
during amphibious operation. Do not drive your vehicle into
water until you have read Section 5.6Amphibious Operation.
1.2MAINTENANCE PROCEDURES
Maintenance procedures described in this manual can be car-
ried out by the operator. These procedures include:
1. checking fluid levels
2. changing the engine and transmission oil
3. cleaning and replacing filters
4. preventative maintenance
5. inspections, adjustments, repairs and trouble-shooting
If you perform your own maintenance, carefully follow the
lubrication and preventative maintenance schedule (Section
7.5). Byfollowing this schedule, you will receive troublefree,
long term service from your vehicle. The following compre-
hensiveARGO service information is available:
•673-001977-1986ARGO ServiceManual
•673-011987ARGOService Manual
•673-021988Supplement
•673-04ServiceManual 1992-CURRENT
•673-04CDServiceManualonCD-ROM 1992-CURRENT
•673-25ArgoServiceVideo 1992-2000
YourArgo dealer will perform regular maintenance and lubri-
cation for a reasonable service charge.
The trouble-shooting chart (Section 8) contains information
for locating and correcting mechanical problems. In many
cases, potential problems can be identified by unusual noises,
sluggishness or vibration, before they result in a breakdown.
Referto the chart to identify these symptoms. Take immediate
corrective action or take the vehicle to an Argo dealer for
service.
This manual does not provide detailed maintenance or servic-
ing information for the engine. Refer to the engine manufac-
turer’s manual (supplied with each Argo) for important war-
ranty, service and operating information.
If the engine requires servicing, take the vehicle to an author-
ized engine service outlet.
1.3 WIND CHILLFACTOR
Why does it feel much colder outdoors on a windy day than
when there’s no wind, especially in winter?
The cooling effect of the wind makes it feel that it’s colder
than it really is. This combined effect of wind and low tem-
perature is known as the “wind chill factor”.
Argo operators should be aware of the wind chill factor. Dress
warmly and make sure exposed skin is protected. Pay particu-
lar attention that young passengers are properly “bundled
up” with their hands and faces well protected.
1.4MODELIDENTIFICATION
The vehicle identification plate is fastened to the dash. Refer-
ence Section 1.6 for the exact location. The model and serial
numbers are stamped into it. Model identification starts with
“V”, followed by five numbers. The four or five digit serial
number begins with one of the following prefixes:
S - 6x6Vanguard (Mechanical Brakes)
SN - 6x6Vanguard2 (Hydraulic Brakes)
BF - Bigfoot
RB - 8x8 Response
C - Conquest 6x6
CB - Conquest 8x8

2
SECTION 1
GENERAL INFORMATION
Onvehicles manufactured fromAugust 15of 2002, the four or
fivedigit serial number begins with one of the followingprefix:
C - Conquest
R - Response
B - Bigfoot
N - Vanguard2 (Mechanical Brakes)
S - Vanguard (Hydraulic Brakes)
A - Conquest 6x6
V - Avenger 8x8
Carefullyobservethe maximum load capacity for your vehicle
on land and in water as listed in the following:
ARGO6x6VANGUARD(S)
Serial Number: S-6999
Engine: Briggs & Stratton Vanguard, 480 cc (16 h.p.)
V-Twin, 4 cycle, air cooled
Transmission: 2 forward speeds, neutral and reverse
Clutch: Variable speed torque converter
Fuel Capacity: 32 litres (7.0 Imp. Gal., 8.4 U.S. Gal.)
Steering/Brakes: Mechanical, 9" disc with holding brake system
Drive Chains: Double RC-50 roller chain and single RC-60 roller
chain
Electrical: 12 volt D.C. battery, 435 cranking amps at 0 F;
16 Amp magneto type charging system, electronic
ignition
Speed: Land - 35 km/h (22 mph)
Water - 3 km/h (2 mph)
Load Capacity: Land - 4 persons or 317 kg (700 lbs.)
SEE SECT.1.4.1 Water - 2 adults or 158 kg (350 lbs.)
Maximum Rear
Capacity: Land and Water - 63 kg (140 lbs.)
Tires: 22x10.00-8NHS, 2 ply
Dry Weight: 348 kg (765 lbs.)
ARGO6x6BIGFOOT(BF)(B)
Serial Number: BF-9212
Engine: Briggs & Stratton Vanguard, 570 cc (18 h.p.)
V-Twin, 4 cycle, air cooled
Transmission: 2 forward speeds, neutral and reverse
Clutch: Variable speed torque converter
Fuel Capacity: 32 litres (7.0 Imp. Gal., 8.4 U.S. Gal.)
Steering/Brakes: Hydraulic, 9" disc with holding brake system
Drive Chains: Double RC-50 roller chain and single RC-60 roller
chain
Electrical: 12 volt D.C. battery, 435 cranking amps at 0 F;
20 Amp magneto type charging system, electronic
ignition
Speed: Land - 39 km/h (24 mph)
Water - 3 km/h (2 mph)
Load Capacity: Land - 4 persons or 317 kg (700 lbs.)
SEE SECT.1.4.1 Water - 2 adults or 158 kg (350 lbs.)
Tires: 25x12.00-9NHS, 2 ply
Dry Weight: 414 kg (910 lbs.)
ARGO6x6CONQUEST(C)(A)
Serial Number: C-12747
Engine: Kawasaki 620 cc (20 h.p.) V-twin 4 cycle, liquid
cooled
Transmission: 2 forward speeds, neutral and reverse
Clutch: Variable speed torque converter
Fuel Capacity: 32 litres (7.0 Imp. Gal., 8.4 U.S. Gal.)
Steering/Brakes: Hydraulic, 9" disc with holding brake system
Drive Chains: Double RC-50 roller chain and single RC-60 roller
chain
Electrical: 12 volt D.C. battery, 435 cranking amps at 0 F; 20
Amp charging system, battery ignition
Speed: Land - 35 km/h (22 mph)
Water - 3 km/h (2 mph)
Load Capacity: Land - 2 persons or 317 kg (700 lbs.)
SEE SECT.1.4.1 Water - 2 adults or 158 kg (350 lbs.)
Tires: 25x12.00-9NHS, 2 ply
Dry Weight: 450 kg (990 lbs.)
ARGO6x6VANGUARD2(SN)(N)
Serial Number: SN-7888
Engine: Briggs & Stratton Vanguard, 480 cc (16 h.p.)
V-Twin, 4 cycle, air cooled
Transmission: 2 forward speeds, neutral and reverse
Clutch: Variable speed torque converter
Fuel Capacity: 32 litres (7.0 Imp. Gal., 8.4 U.S. Gal.)
Steering/Brakes: Hydraulic, 9" disc with holding brake system
Drive Chains: Double RC-50 roller chain and single RC-60 roller
chain
Electrical: 12 volt D.C. battery, 435 cranking amps at 0 F;
16 Amp magneto type charging system, electronic
ignition
Speed: Land - 35 km/h (22 mph)
Water - 3 km/h (2 mph)
Load Capacity: Land - 4 persons or 317 kg (700 lbs.)
SEE SECT.1.4.1 Water - 2 adults or 158 kg (350 lbs.)
Maximum Rear
Capacity: Land and Water - 63 kg (140 lbs.)
Tires: 22x10.00-8NHS, 2 ply
Dry Weight: 348 kg (765 lbs.)
ARGO8x8RESPONSE(RB)(R)
Serial Number: RB-12075
Engine: Briggs & Stratton Vanguard, 570 cc (18 h.p.)
V-Twin, 4 cycle, air cooled
Transmission: 2 forward speeds, neutral and reverse
Clutch: Variable speed torque converter
Fuel Capacity: 32 litres (7.0 Imp. Gal., 8.4 U.S. Gal.)
Steering/Brakes: Hydraulic, 9" disc with holding brake system
Drive Chains: Double RC-50 roller chain and single RC-60 roller
chain
Electrical: 12 volt D.C. battery, 435 cranking amps at 0 F;
20 Amp magneto type charging system, electronic
ignition
Speed: Land - 30 km/h (20 mph)
Water - 3 km/h (2 mph)
Load Capacity: Land - 6 persons or 454 kg (1000 lbs.)
SEE SECT.1.4.1 Water - 4 adults or 317 kg (700 lbs.)
Tires: 22x10.00-8NHS, 2 ply
Dry Weight: 436 kg (960 lbs.)

3
SECTION 1
GENERAL INFORMATION
ARGOCONQUEST(CB)(C)
Serial Number: CB-10847
Engine: Kawasaki 620 cc (20 h.p.) V-twin 4 cycle, liquid
cooled
Transmission: 2 forward speeds, neutral and reverse
Clutch: Variable speed torque converter
Fuel Capacity: 32 litres (7.0 Imp. Gal., 8.4 U.S. Gal.)
Steering/Brakes: Hydraulic Caliper, 9" disc with holding brake system
Drive Chains: Double RC-50 roller chains and single RC-60 roller
chain
Electrical: 12 volt D.C. battery, 435 cranking amps at 0 F; 20
Amp charging system, battery ignition
Speed: Land - 30 km/h (20 mph)
Water - 3 km/h (2 mph)
Load Capacity: Land - 6 persons or 454 kg (1000 lbs.)
SEE SECT.1.4.1 Water - 4 adults or 317 kg (700 lbs.)
Tires: 22x10.00-8NHS, 2 ply
Dry Weight: 465 kg (1025 lbs.)
AVENGER(V)
Serial Number: V-20905
Engine: Kohler 685 cc (25 h.p.) V-twin 4 cycle, liquid cooled
Transmission: 2 forward speeds, neutral and reverse
Clutch: Variable speed torque converter
Fuel Capacity: 29 Litre (6.3 Imp. Ga., 7.6 U.S Gal.)
Steering/Brakes: Hydraulic Caliper, 10.25" with holding brake system
Drive Chains: Double RC-50 roller chains & Single RC 60 Roller
chain
Electrical: 12 volt D.C. battery, 435 cranking amps at 0 F;
25 Amp charging system, electronic ignition
Speed: Land - 35 km/hr (22mph)
Water - 3 km/h (2 mph)
Load Capacity: Land - 6 persons or 522kg (1150lbs)
SEE SECT.1.4.1 Water - 4 adults or 317kg (700lbs)
Tires: 25x11.5-9NHS, 2 ply
Dry Weight: 542kg (1195lbs)
1.4.1 Argo Vehicle Capacity
Vehicle capacity includes occupants, cargo, fuel, and
all accessories. Capacity for occupants and cargo is
reduced by the weight of accessories as shown in the
chart below.
Available vehicle capacity must be reduced if your vehicle is
equipped with any accessories. Reduce the available capac-
ity by the total weight of accessories fitted to your vehicle.
ReduceBy
Accessory On On
OnVehicle Land Water
RegularTracks 6x6 135 lbs. (60 kg) 85lbs.(40kg)
RegularTracks 8x8 175 (80) 110 (50)
Supertracks6x6 145 (65) 90 (40)
Supertracks8x8 210 (95) 135 (60)
Winch Kit 50 (23) 50 (23)
Brush Guard 11 (5) 11 (5)
Windshield 33 (15) 33 (15)
RollBar6x6 50 (23) 50 (23)
ROPS6x6 130 (60) SEEWARNING
ROPS8x8 140 (64) 140 (64)
HalfTop 16 (7) 16 (7)
FullTop 8x8 27 (12) 27 (12)
FullTop 6x6 22 (10) 22 (10)
SnowPlow 190 (85) SEEWARNING
DumpBox 100 (45) 500 (225)
Rear Bench Seat 34 (15) 34 (15)
Do NOT use an Argo on water when equipped with a
snow plow. Do NOT use an Argo 6x6 in water when
equipped with a ROPS. The increased weight of the
snowplow out front or the top-heavyweight of the ROPS
on the 6x6 will make the Argo unstable and could cause
the vehicle to capsize, causing injury or drowning to
the driver and passengers.
1.5 REAR SEATS - 8 WHEELMODELS
Argo8 wheel models are fitted with “quick-release” rear seats.
Removal
1. Grasp the inner edge of the rear seat at both ends.
2. Lift the inner edge of the rear seat upwards until both plas-
tic bumpers are clear of the upper body.
3. Using an upward motion, pull the seat toward the centre of
the rear compartment.
4. Remove the seat.
Installation
1. Place the rear seat over the seat mounting holes in the
upper body. Insert the large seat washers through the holes.
2. Using downward pressure, slide the seat towards the out-
side of the vehicle to lock it in place.

4
SECTION 1
GENERAL INFORMATION
1.6 IDENTIFICATIONAND LOCATION OFCONTROLS

5
1.6 IDENTIFICATIONAND LOCATION OFCONTROLS
SECTION 1
GENERAL INFORMATION

6
SECTION 1
GENERAL INFORMATION
1.7 INFORMATION LABELS
There are labels on all models which indicate operating hazards and provide special operating instructions. Information about the
use of the holding brake system, the use of the vehicle in water, correct fueling procedures and placement of the floorpans has
been provided on distinctive coloured labels fastened to the various locations on the Argo.
Figure 1-1 Location of Information Labels - All Models
The label shown below is located behind the seat in the rear compartment of all 6-wheel models.
Figure 1-2 Rear Compartment Capacity Label - All 6x6 Models

7
SECTION 2
GENERAL OPERATING INFORMATION
2.1 NEW VEHICLE “BREAK-IN” PROCEDURE
To obtain long term, trouble free service from your vehicle,
observe the following break-in guidelines:
1. Vary the speed of the vehicle for the first tank of fuel.
Avoid full throttle operation during break-in period.
2. Check engine and transmission oil levels daily during
break-in period.
3. Change the transmission oil after initial 20 hours of opera-
tion, or after 2 tanks of fuel have been used. Failure to do
so can result in damage to the transmission bearings or
gear surfaces. Refer to Section 6.2.2 for transmission oil
changing instructions.
4. Change the engine oil in the Vanguard engine after the first
8 hours of operation & the Kawasaki and Kohler engine
after the first 20 hours of operation. Refer to Section 6.1.3
of this manual and the oil change section of each engine
owner’s manual for oil change information.
5. Check the idler chain adjustment each day before driving
the vehicle, and after the initial 2 hours of operation. Refer
to Section 7.2.5 for idler chain inspection and adjustment
information.
6. Never overload your vehicle.Trying tosteeranoverloaded
vehicle can overheat the brakes. This will lead to brake
fade which means loss of steering control and the ability
to stop the vehicle. Overloading the vehicle can lead to
prematurebrakesystemfailuresandcostlydamagetodrive
chains, axles or bearings. Follow the recommended load
capacity for the vehicle listed in Section 1.4.
7. Do not allow the brakes to drag, particularly during the
first10hours of operation. To maximize brake pad life, start
by making several low speed turns to both sides. Allow
the brakes to cool by driving in a straight line. Repeat the
low speed turns.Allow the brakes to cool again. This pro-
cedure will properly seat the brake pad friction material to
the brake disc. The steering levers should be fully forward,
against the dash, during straight ahead operation. Drag-
ging the brakes will cause overheating of the brake com-
ponents and result in brake fade.
8. The axle flange gaskets and bearingextension gaskets have
a tendency to settle on new machines which could result
in a loosening of the flange and extension bolts. Check
and if necessary re-torque the bolts to 30 ft. lbs. (360 in.
lbs.) See Section 7.2.8.
2.2 PRE-OPERATION CHECKS
Carefullyfollowtheenginemanufacturer’srecommendedpre-
operation/daily checks as well as the following:
1. Check the fuel level in the see-through tank located under
the driver’s seat.
2. Check the air pressure in all tires. NOTE: Improperly in-
flated tires can cause the vehicle to pull to one side, requir-
ing constant steering correction. See Section 7.2.6 for tire
pressure specifications.
3. Test the operation of the twist grip throttle control by turn-
ing it to the fully open position and releasing it. The throt-
tle must operate smoothly and return automatically to the
fully closed position. Take the vehicle to anARGO dealer
if the twist grip requires adjustment.
4. Check the steering lever travel by pulling both steering
levers fully to the rear (Vanguard Mechanical Brake Mod-
els). See Section 7.3.4 for proper adjustment details. For
Hydraulic Brake Models, see Section 7.4.8 for Plunger Pin
Adjustment.
5. Check hand operated brake lever on left hand steering bar
forbraking capability. (Avenger models Only)Section7.4.5.
6. Check the engine intake and exhaust screen for obstruc-
tions. Clear any debris that has accumulated.
2.3 CARRYINGPASSENGERSAND CARGO
1. Keep cargo as low as possible and evenly distributed.
2. Use extreme CAUTION when negotiating inclines with a
loaded vehicle. Heavy loads and high loads decrease the
stability of the vehicle and may cause it to roll. Be pre-
pared to shift occupant weight and load forward or have
passengers get out of the vehicle to climb an incline.
3. Secure cargo to prevent it from shifting while driving.
4. Do not mount any heavy fixtures to the upper body with-
out support to the vehicle frame. The added weight may
cause body deformation that could result in the tires rub-
bing through the body.
The rear compartment capacity of all 6 wheel
ARGOvehiclesis65kg(140lbs.)MAXIMUM.
Exceeding this weight limitation will decrease

8
SECTION 2
GENERAL OPERATING INFORMATION
the stability of the vehicle on inclines and
increase the possibility of rolling over back-
wards when climbing a grade. Do NOT ex-
ceed this weight in the rear compartment.
Make sure all passengers riding in an ARGO
equipped with tracks and ice cleats are in-
formed to keep hands, feet and clothing in-
side the vehicle, well away from the tracks
and ice cleats, while the ARGO is in motion.
Serious injury or death could result from get-
ting caught by the ice cleats.
2.4FUELING THE VEHICLE
Gasoline is extremely flammable and can ex-
plode under certain conditions. Do not add
fuel while the engine is running or hot. If fuel
is spilled in, on or around the vehicle, wipe it
up immediately. Flush out any fuel spilled in
the vehicle with water and allow it to drain
out through the drain plug holes. Do not
smoke when filling the fuel tank.
Useclean,fresh,unleadedgasolineinallmodelsoftheARGO.
Minimum87 octane fuel is recommended.
Leaded gasoline can be used as a substitute fuel. However, if
leaded gasoline is used, the engine will require more frequent
servicing.
Never use gasoline containing methanol or white gas since
engine or fuel system damage could occur.
AllCB,C, RB,R, BF, B,SN, N,SandAmodels oftheARGOare
equippedwith a 32 litre(7.0Imp. Gal., 8.4 U.S. Gal.)“see-thru”
polyethelene fuel tank located underneath the driver’s seat.
All ArgoAvenger models are equipped with a 29.0 litre (6.3
Imp. Gal, 7.6 U.S. Gal.)"see-thru" polyethelene fuel tank lo-
cated under the driver's seat. Depending on loading and driv-
ing conditions, an ARGO can be driven for 7 to 12 hours on
one tank of fuel. Verify your vehicle’s actual fuel consump-
tion before attempting any long trips. Never travel in remote
areas or set out on long trips without a full tank of fuel and
adequate spare fuel stored in approved watertight fuel con-
tainers.
The fuel filler neck and fuel cap are located on the right side of
the vehicle behind the driver’s seat. Replace the fuel cap if
fuel leakage occurs, or if moisture is detected in the fuel. Use
ARGOPart No. 126-46 fuel cap.
Never fill the tank to the point where the fuel level rises into
thefiller neck. If the tank is overfilled, heatmay cause the fuel
to expand and overflow through the vent.
Portable fuel containers may contain contaminants (dirt, wa-
ter, etc.) that will cause engine operating problems. Use only
clean, approved gasoline containers.
After filling the fuel tank, be sure the fuel cap is replaced
securely. Do not drive the vehicle unless the fuel cap is prop-
erly in place.
Never use untreated gasoline that has been stored for
more than 45 days. Stale gasoline can cause
deposits to form in the fuel lines and carburetor. These
deposits clog the fuel system and cause engine starting
and operating problems.
Whenstoring theARGOfor45days ormore,useARGO
Part No. 127-77 Fuel Stabilizer to treat fuel in the fuel
tank and fuel containers.
2.5VENTED FUELSYSTEM -ALLMODELS
AllARGO models have fuel systems that are vented through
a special hose connected to the filler neck assembly that runs
along the upper body to a fitting at the left rear.
When installing the Handrail Kit, Convertible Top Kit
or Outboard Motor Bracket; Since the fuel vent hose
runs along the under side of the upper body, care must
be taken when drilling mounting holes. The fuel vent
hose could be pierced during the drilling process, re-
sulting in a dangerous fuel leak into the vehicle and a
costly repair procedure.
Never use gasoline or other harsh solvents to clean the
Argo body. All Camouflage material is especially vul-
nerable to damage and peeling if it comes into contact
with gasoline. Take precautionary action when
refueling to protect the body from any such occurances.

9
SECTION 3
OPERATING INSTRUCTIONS
3.1 BRAKESAND STEERING
All CB, C, RB, R, BF, B, SN, N, S andAmodels
The right and left steering levers are used to turn and stop the
vehicle when it is moving forward or in reverse. When the
right steering lever is pulled back, the vehicle turns to the
right (Figure 3-1). When the left steering lever is pulled back,
the vehicle turns to the left. To stop the vehicle, pull both
steering levers back evenly.
AvengerModel
The moto-cross style steering handle bar is used to turn the
vehicle when it is moving in forward or reverse. Pulling back
on the right side of the steering handle bar while pushing on
the left side of the handle bar, causes the vehicle to turn right.
Pulling back on the left side of the steering handle bar while
pushing on the right side causes the vehicle to turn left. (Fig-
ure 3-2) To stop the vehicle, pull back on the hand brake lever
located on the left handle bar.
TheARGO is a skid steer vehicle. During a turn, the rear of the
vehicle swings outward as the vehicle pivots on the front tire
on the inside of the turn. To make a right hand turn, the rear of
the vehicle skids out to the left. To make a left hand turn, the
rear of the vehicle skids out to the right.
When turning, the back of the vehicle swings to the
opposite direction of the turn. 8-wheel vehicles swing
out further than 6-wheelers. Always take care to avoid
hitting persons or objects with the rear of the vehicle!
Serious injury or death can result!
Figure 3-1. Making a right hand turn (All CB, C, RB, R,
BF, B, SN, N, S and A models)
Figure 3-2. Making a left hand turn (Avenger Model)
3.2 HOLDING BRAKE SYSTEM -
VANGUARD2,BIGFOOT,RESPONSE&CONQUESTModels
AllVANGUARD2,BIGFOOT,RESPONSE&CONQUESTmod-
els have holding brake levers between the steering levers.
The holding brake system is not a parking brake, and
therefore is not designed to hold the vehicle in place
for long periods of time. The holding brake is for short
term use only.
When parking on an incline, engage the holding brake
levers, leave the vehicle in gear, turn the engine off and
block the vehicle’s wheels.
When in use, the holding brake system keeps the steering
levers locked in the full braking position.
Toapplytheholdingbrakesystem:
1. Pull the steering levers back fully.
2. While holding the steering levers back, push each holding
brake lever down until it rests against each steering lever
holding brake stop.
3. Release the steering levers so that they rest against the
holding brake adjuster screws.
To release the holding brakesystem:
1. Pull the steering levers back.
2. The spring-loaded holding brake levers will release auto-
matically. When not in use, the holding brake levers rest
against the bottom edge of the dash.

10
SECTION 3
OPERATING INSTRUCTIONS
3.3 HOLDINGBRAKE SYSTEM - VANGUARD
The VANGUARD has a holding brake lever installed at the
base of the left hand steering lever.
The holding brake is not a parking brake. When park-
ing on an incline, engage the holding brake, leave the
vehicle in gear, turn the engine off and block the vehi-
cle’s wheels.
Toapplytheholdingbrakesystem:
1. Pull the left steering lever back.
2. While holding the steering lever back, lift the holding brake
lever up so it engages the steering lever holding brake pin.
3. Release the steering lever against the holding brake lever.
Toreleasethe holding brakesystem:
1. Pull the steering lever back.
2. The spring-loaded holding brake lever will release auto-
matically. When not in use, the holding brake lever will
rest against the bottom of the steering lever.
3.4HOLDINGBRAKESYSTEM- AVENGER
Toapplytheholdingbrakesystem:
1. Pull the hand brake lever back and engage the locking pin
mechanism by pushing inwards.
Toreleasethe holding brakesystem:
1. Squeeze the hand lever brake to release the locking pin
mechanism.
3.5 THROTTLE CONTROL
Vehicle speed is controlled by the throttle twist grip. To in-
crease vehicle speed, turn the twist grip as shown in Figure 3-
3. To decrease vehicle speed, release the twist grip so the
engine returns to idle.
Figure 3-3. Operation of the throttle twist grip
3.6 STARTINGPROCEDURE
Never start or run the engine in a closed building or
confined area. Engine exhaust gases contain poison-
ous carbon monoxide. Carbon monoxide is odourless,
colourless and can cause serious personal injury or
death.
All ARGO models are equipped with key operated, electric
start systems. Starting procedure is identical for all models.
To start the vehicle, proceed as follows:
1. Place the gearshift in the neutral (N) position.
2. Usethe choke iftheengineis cold. Earlier Briggs&Stratton
engines are equipped with a spring loaded choke that will
have to be held out. Later models utilize a choke with a
detent at the closed position and are not spring loaded.
The Conquest choke is operated by flipping the choke
lever up (eariler models), or pulling out to the detent (later
models). Once the engine is started, flip it back down or
push back in to the off position.
3. Open the accelerator twist grip control 1/8 turn.
4. Turn the key to the “START” position. (See Figure 3-4).
Start
Off Run
Figure 3-4. Ignition Switch

11
SECTION 3
OPERATING INSTRUCTIONS
Do not operate the starter continuously for more than 5
seconds or the starter may overheat. Wait 30 seconds
between each operation of the starter to let it cool and
the battery power recover. Never attempt to restart the
engine until the engine completely stops. Always re-
move key from switch when leaving vehicle unattended
or when vehicle is not in use.
5. Release the key as soon as the engine starts: the key will
automatically return to the “RUN” position.
6. Release the twist gripcontrol and allow the engine tocome
to an idle.
7. Push the choke in halfway after the engine starts, and push
it in all the way as the engine warms up.
8. If the engine fails to start, refer to the trouble-shooting
chart in Section 8 for corrective action.
3.7 STOPPING THE ENGINE
Release the throttle twist grip. Let the engine speed return to
idle and turn ignition switch to the “OFF” position. Always
remove key from ignition switch when leaving the vehicle
unattended.
3.8 MANUALSTARTING PROCEDURE
VANGUARD,VANGUARD2,BIGFOOT&RESPONSEmod-
els can be manually started using the recoil starter on the
Vanguard engine.
1. Turn the key to the “RUN” position.
2. Place the gearshift in the neutral (N) position.
3. Pull out the choke if the engine is cold.
4. Remove the engine compartment hood.
5. Grasp starter grip as illustrated and pull slowly until recoil
engages (Figure 3-5).
6. Open the accelerator twist grip control 1/8 turn, then pull
cord rapidly to overcome compression, prevent kickback
and start engine. Repeat if necessary with choke pushed
in slightly.
7. When engine starts, push choke in gradually.
Figure 3-5. Recoil Starter - Vanguard Engine
NOMANUALSTARTINGPROCEDUREISAVAILABLE
FORTHECONQUEST ORAVENGER.
3.9 SELECTINGAND CHANGINGTRANSMISSION
GEARS (All CB, C, RB, R, BF, B, SN, N, S andAmodels)
All models for the ARGO are equipped with a four position
transmission. The gearshift lever extends through the firewall
and is moved to the right or left into one of four positions (See
Figure3-6):
* REV (Reverse) - for backing up the vehicle
* N (Neutral) - for starting the engine or idling
* LOW - for use when extra pulling power or very low speed
is required in rough terrain.
* HIGH - for general use at normal operating speeds.
Figure 3-6. Direction of gearshift travel and gear positions
To shift from N (neutral) position into the desired gear:
1. Apply the brakes by pulling back both steering levers or
squeeze the hand operated brake lever onAvenger Model.
Do not attempt to move the gearshift from the neutral
(N) starting position until the engine idles down com-
pletely. The ARGO is equipped with an automatic clutch
that is activated by engine speed. If the engine idle
speed is too high, the transmission will grind during
gear engagement.

12
SECTION 3
OPERATING INSTRUCTIONS
2. After the engine has idled down completely, lift up on the
gear shift lever and move it with a quick movement to the
selected gear.
NOTE: You will find it easier to engage high gear if the gear
shift is first moved to reverse (REV), then directly
over to HIGH with one quick movement.
If any resistance or grinding is experienced, shut off the
engine, select the desired gear and restart the engine.
Do not try to force the gear shift into position. Damage
to the transmission can occur if the gearshift is forced.
Have your dealer correct the problem if the gear grind-
ing is experienced during shifting.
3. Use the gear position decal only as a guide for finding the
gear position. Make sure you feel the detent which indi-
cates the selected gear is properly engaged.
3.10 SELECTINGAND CHANGINGTRANSMISSION
GEARS (AVENGER Model)
All AVENGER models are equippedwithafour position trans-
mission. The gearshift lever extends through the firewall and
is moved in an "H" pattern. Low Range is located to the left of
neutral, high range to the right of neutral and reverse up and
to the right of neutral. (See Figure 3-7.) PLEASE OBSERVE
CAUTIONSONPREVIOUSPAGE.
Fig 3-7. Direction of gear shift travel and gear positions.
3.10.1 Changing Transmission Gears
DONOT CHANGE TRANSMISSION GEARS WHILE THE
VEHICLEIS MOVING.To changegears,bringthe vehicle to a
complete stop, let the engine idle down completely, and move
the shift lever to the selected gear as described above.
3.11 HEADLIGHTS
All ARGO vehicles are equipped with 2 headlights that are
operated through the dash mounted light switch. To turn the
lights on, pull the light switch out.
Do not leave the lights on for any length of time when
the engine is not running. Leaving them on will drain
the battery.
Always turn the ignition switch to the ‘OFF’ position
when turning off the engine. On CONQUEST, RE-
SPONSE, BIGFOOT &AVENGER models and optional
on VANGUARD2 models, the brake cooling system re-
mains operational in the ‘RUN’ position after the en-
gine has been turned off.
Avoid frequent starting of the engine and extensive
idling. Both will lead to a drain of the battery because
the electrical draw is greater than the charging rate at
engine idle.