Arkel ADrive Size-B User manual

ADrive
VVVF Inverter
F
Fo or r E El le ev va at to or rs s
USER MANUAL
08.2012 Document Version: 4.0

ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
08.2012 ADrive
1
CONTENT
CONTENT....................................................................................................................................................................1
1.INTRODUCTION...................................................................................................................................................4
2.EMC CONFORMITY ............................................................................................................................................4
3.WARNINGS ............................................................................................................................................................5
4.DELIVERY CONTENTS.......................................................................................................................................6
5.TECHNICAL SPECIFICATIONS........................................................................................................................7
6. FUSE, CONTACTOR and CABLE CROSS-SECTION......................................................................................8
7. Dimensions and Mounting of ADrive.....................................................................................................................9
8. ADrive Line Filter (EMI) ......................................................................................................................................12
9. ADrive Braking Resistors......................................................................................................................................13
10. RFI FILTER (Zero-phase Reactor)....................................................................................................................15
11. AC line reactor (Line choke)...............................................................................................................................16
12. ENCABIT-Plus Module.......................................................................................................................................17
13. ADrive Connections.............................................................................................................................................18
13.1. POWER TERMINAL CONNECTIONS .......................................................................................................19
13.1.1. Mains power connection: .......................................................................................................................19
13.1.2. Brake resistor connection:......................................................................................................................19
13.1.3. Motor connection: ..................................................................................................................................20
13.2. CONTROL TERMINAL CONNECTIONS ..................................................................................................22
13.2.1. Drive command inputs:...........................................................................................................................22
13.2.2. Control input-output signals: .................................................................................................................24
13.2.3. Incremental encoder connection for asynchronous motors....................................................................27
13.2.4. Absolute encoder connection for synchronous motors...........................................................................30
13.2.5. Mechanical brake release monitoring....................................................................................................34
13.2.6. Motor & brake resistor temperature monitoring....................................................................................35
13.2.7. Manual evacuation mode activation input..............................................................................................35
13.2.8. External 24Vdc power supply.................................................................................................................36
13.2.9. The connection between ENCABIT-Plus module and ADrive................................................................36
13.2.10. Inputs/Outputs on ENCABIT-Plus module ...........................................................................................37
13.2.11. Serial communication with ARL-500 Lift Controller............................................................................38
13.2.12. ADrive Remote Keypad Connection.....................................................................................................38
13.3. EMERGENCY EVACUATION OPERATION.............................................................................................39
13.3.1. General information:..............................................................................................................................39
13.3.2. Required back-up power supplies: .........................................................................................................39
13.3.3. Evacuation in the lower load direction: .................................................................................................40
13.3.4. Evacuation Towards Command Direction:............................................................................................41
13.3.5. Back-up power wirings for evacuation operation:.................................................................................43
13.3.6. Process of an evacuation travel: ............................................................................................................45
14. PC CONNECTION..............................................................................................................................................46
14.1. ADrive-Win Simulator & Monitor Software..................................................................................................46
14.2. Firmware Upgrading ......................................................................................................................................46
15. Data Key ...............................................................................................................................................................47
16. LCD SCREEN AND KEYPAD USAGE............................................................................................................48
1.1. STARTUP SCREEN........................................................................................................................................49
16.2. MONITORING SCREENS............................................................................................................................49
17. ADrive Parameters...............................................................................................................................................51
1-TRAVEL CURVE ...............................................................................................................................................52

ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
08.2012 ADrive
2
2-MOTOR SETUP..................................................................................................................................................55
3-CONTROLLER SETUP......................................................................................................................................60
4-KEY READ/WRITE............................................................................................................................................62
5-FAULT HISTORY ..............................................................................................................................................62
6-CONTROL TYPE................................................................................................................................................62
7-LANGUAGE .......................................................................................................................................................62
8-FACTORY DEFAULT........................................................................................................................................62
9-AUTO TUNE.......................................................................................................................................................63
10-PASSWORD......................................................................................................................................................63
11-ADVANCED SET.............................................................................................................................................64
12-BATTERY OPERATION..................................................................................................................................67
13-DRIVE MODE...................................................................................................................................................68
18. HOW TO ADJUST FOR OPEN LOOP PRACTICALLY ..............................................................................69
19. HOW TO ADJUST FOR CLOSED LOOP PRACTICALLY.........................................................................70
20. DRIVING SYNCHRONOUS MACHINES with ADrive.................................................................................71
21. TRIPS....................................................................................................................................................................74
22. NOTES..................................................................................................................................................................78
23. ADrive PARAMETER LIST ..............................................................................................................................79

ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
08.2012 ADrive
3
PREFACE
This documentation describes the inverter model ADrive
It contains important information about:
• equipment configuration
• connection
• control system
• operating
• starting
• service
Disclaimer:
The containing information specifies the properties of the products without ensuring them. The
right for technical changes is reserved.
Copyright
Copyright by Arkel Elektrik Elektronik Tic. Ltd. Sti.
It is not allowed to redistribute the manual in its entirety or parts of it. Violations will be
prosecuted and lead to indemnity.

ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
08.2012 ADrive
4
1. INTRODUCTION
ADrive is a high performance motor driver designed for elevators.
Can be used with asynchronous (open loop/closed loop) and synchronous lift motors.
Provides an evacuation operation by driving the motor with back-up power (60-120V battery or
1-phase 220V UPS).
Provides a static auto-tuning for synchronous motors (without rotating the motor).
It supports many different types of absolute (EnDat, SSI and SinCos) and incremental (HTL,
TTL) encoder.
The functions of ADrive are improved to get the best performance especially at start-up and stop.
Start-up and stop accuracy does not change with full load or empty car (for applications with
encoder).
Thanks to vector control, it has the full control of motor from zero speed to maximum speed and
can achieve 200% start-up torque.
For short travel distances the travel curve is automatically readjusted and boring travels at low
speed for short levels are impeded.
The parameter units are convenient for elevators (m, cm, m/s etc.).
The mechanical fan noise and electrical switching noise are minimized, by this no disturbing
noises for residences close to machine rooms are produced.
2. EMC CONFORMITY
This product is in conformity with:
-EN 61000-6-2 Generic standards immunity for industrial environments,
-EN 61000-6-4 Generic standards emission for industrial environments,
-EN 55011 Limits and methods of measurement of radio disturbance characteristics of
industrial, scientific and medical (ISM) radio-frequency equipment and
-EN 61000-3-12 Limits for harmonic currents produced by equipment connected to public
low-voltage systems with input current 16 A and 75 A per phase
with the following installation conditions:
●Installing an AC line reactor to the drive power supply input.
●Installing an EMI filter to the drive power supply input.
●Installing a RFI filter to the drive motor output.
●Using shielded cables for motor, brake resistor and encoder connections outside the
device.

ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
08.2012 ADrive
5
3. WARNINGS
After switching off the device do not touch any electronic board or components until the
power capacitors are discharged (Min.5 minutes).
Do not make any connection to inverter when the power is on. Do not check components
and the signs on the electronic boards while device is running.
Be sure that the mains connections are correct. L1, L2 and L3 are line input terminals and
must not be disordered U, V and W. Otherwise, device may be damaged.
Do not mount the brake resistor on controller cabinet. Brake resistor must be mounted
vertically outside the control cabinet.
Do not place device near flammable objects in order to prevent fire.
To prevent overheat, damage and fire be sure that the environment has sufficient
ventilation.
Do not store and operate the device at environments with extreme heat, extreme cold,
extreme humidity, water, iron dust and dust.
It is necessary that the used motor has a winding isolation which is made for the operation
with VVVF inverter.

ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
08.2012 ADrive
6
4. DELIVERY CONTENTS
●User manual (This product)
●Documentation and software CD
●PC RS-232 connection cable
●Data Key for transferring parameters
●RFI Filter (Zero-phase reactor)
●Braking resistor (Optional)
●EMI line filter (Optional)
●AC line reactor (Optional)
●ENCABIT-Plus encoder interface module (Required for synchronous drive)
●ADrive Remote Keypad for remote operation of ADrive (Optional)

ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
08.2012 ADrive
7
5. TECHNICAL SPECIFICATIONS
Type Size-B Size-C Size-D
Model 4B055 4B075 4B110 4C150 4C220 4D370
Motor Power (HP) 5.5 kW
7.5HP
7.5 kW
10HP
11 kW
15HP
15 kW
20HP
22 kW
30HP
37 kW
50HP
Nominal Output Current (Inom) 14 A 17 A 26 A 35 A 50 A 75 A
Maximum Output Current (< 6 s) 28 A 34 A 52 A 70 A 100 A 140 A
Input Power Factor (Cos Q) > 0.97
Input Voltage (V) AC 3 Faz, 340-420V, 50/60 Hz

%5
Output Voltage (V) AC 3 Faz, 0-400V, 0-100Hz
Control Type ●Closed Loop Vector Control
●Open Loop V/F (for asynchronous drive)
Digital output frequency
resolution
0,004 Hz
PWM modulation method Space vector modulation
Output wave shape Sinus
Carrier frequency 10Khz
Encoder type Incremental HTL or TTL , 500 – 4096 pulse incremental encoder
Absolute EnDat, SSI and SinCos absolute encoders
Encoder simulation outputs ●Absolute encoder simulation outputs
●Incremental encoder simulation outputs
Protection Built-in DC REACTOR (Dc choke)
Input-output isolation All isolated control inputs and outputs
Cooling 4 low noise fans
Serial communication ports ●RS-485 port for communication with lift controller
●CANbus port for communication with ENCABIT-Plus
Evacuation operation with
back-up power
Control circuit supply With external 24Vdc feeding
Power circuit supply ●60-120VDC battery
●1-phase 230VAC UPS
Special functions ●Motor and brake resistor temperature monitoring
●Brake release monitoring
●Manual evacuation mode activating input & special
evacuation screen
●Unintended car movement (UCM) simulation mode
Fault history Last 256 errors
Onboard user interface 2x16 character LC-Display & 5-key keypad
Remote operation With ADrive Remote Keypad
PC connection RS-232 port (for ADrive-Win Simulator & Monitor
software)
Saving and transferring
parameters
With Data Key
User interface 2x16 character LC-Display, 5-key keypad
Firmware upgrading Firmware version V8.00 and later

ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
08.2012 ADrive
8
6. FUSE, CONTACTOR and CABLE CROSS-SECTION
*1: Evacuation in the lower load direction
*2: Evacuation in the command direction given by the lift controller
Fuses (Amper) 7.5HP
5.5kW
10HP
7.5kW
15HP
11kW
20HP
15kW
30HP
22kW
50HP
37kW
Mains fuse (Type B) 20 25 32 50 63 100
Battery fuse (Type C) 1.5 x battery_capacity (Ah)
UPS fuse (Type B) 1.5 x (UPS_power (W) / 220V)
Contactors (Amper, category AC-3) 7.5HP
5.5kW
10HP
7.5kW
15HP
11kW
20HP
15kW
30HP
22kW
50HP
37kW
Motor contactors (KPA, KPB) >= 12 >=18 >=25 >=32 >=50 >= 80
Mains supply contactor (KSAK) >= 9 >=12 >=18 >=25 >=40 >= 65
Back-up power supply contactor
(KKAK)
>= 9 >=9 >=12 >=18 >=32 >= 50
Cable cross-section (mm²) 7.5HP
5.5kW
10HP
7.5kW
15HP
11kW
20HP
15kW
30HP
22kW
50HP
37kW
Mains supply cables >= 2.5 >= 4 >= 6 >= 10 >= 16
Motor connection cables >= 2.5 >= 4 >= 6 >= 10 >= 16
Brake resistor cables >= 1 >= 1.5 >= 2.5 >= 4
Battery power connections >= 1.5 >= 2.5 >= 4 >= 6 >= 10
UPS power connections *1 >= 1 >= 1.5 >= 2.5 >= 4 >= 6
*2 >= 1.5 >= 2.5 >= 4 >= 6 >= 10
Control signal cables >= 0.5

ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
08.2012 ADrive
9
7. Dimensions and Mounting of ADrive
ADrive inverter must be installed in a vertical position and must be fitted with its terminal strips
and connecting bars to the bottom. Make sure that the cooling air intake and discharge are not
restricted in any way. To ensure this allow a gap of at least 10 cm above and underneath the unit.
Mount using the mounting holes and using at most 12 mm M6 nuts.
7.1. Physical Dimensions of ADrive Size-B and Size-C
Dimensions
(mm)
ADrive
Size-B
ADrive
Size-C
W 260 289
H 387 442
D 184 205
H1 360 420
W1 230 ± 5 250 ± 5
A 30
B 24
C 8
E 18
F 8
G 8
H
ADrive Size-B (7.5HP / 10HP / 15HP) ADrive Size-C (20HP / 30HP)
H
W
W
D
D
H1
W1
A
B
C
E
F
G

ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
08.2012 ADrive
10
7.2. Physical Dimensions of ADrive Size-D
Dimensions (mm) ADrive Size-D
W 350
H 590
D 236,5
H1 495
W1 316
A 30
B 24
C 8
E 18
F 8
G 8
I 95
J 80
K 80
L 95
ADrive Size-D (50HP)
H
W
D
W1
H1
I
J
K
L

ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
08.2012 ADrive
11
7.2.1 Mounting of ADrive Size-D
Unlike ADrive Size-B and Size-C, ADrive Size-D has 2 mounting brackets while mounting.
For mounting the device ADrive Size-D, follow the steps below:
Step 1: Screw one of the mounting devices
and fastening brackets as shown in the
figure.
Step 2: Screw the other mounting device to
control panel as shown.
Step 3: Hang ADrive Size-D to the
mounting device on the control panel.
Step 4: Mount the device to control panel from
two fastening brackets at the bottom of ADrive
Size-D.
Size-D mounting device

ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
08.2012 ADrive
12
8. ADrive Line Filter (EMI)
Two types of EMI filter are used for ADrive Inverter models.
EMI Filter can be installed in a vertical or horizontal position. But it is recommended to install
the filter as load side comes close to ADrive input terminals.
8.1. Dimensions of ADrive Line Filter
ADrive Recommended EMI Filter Description
Size-B 7.5 HP
10 HP
15 HP
EMC-30 3x400VAC, 50-60HZ, 30A
Size-C 20 HP
30 HP
EMC-50 3x400VAC, 50-60HZ, 50A
Size-D 50 HP - 3x400VAC, 50-60HZ, 80A
Cable length: 550 mm
To ADrive input terminals
(L1, L2, L3, E)
From mains supply
(L1, L2, L3, PE)
Line
Load

ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
08.2012 ADrive
13
9. ADrive Braking Resistors
Recommended braking resistors for ADrive models are shown below:
ADrive Recommended Braking Resistor
Resistance (Ω) / Power (kW)
kW HP Type-A Type-B Type-C
5.5 7.5 50Ω/ 1kW
7.5 10 50Ω/ 1kW
11 15 40Ω/ 1kW
15 20 25Ω/ 2kW
22 30 18Ω/ 3kW
37 50 10Ω/ 6kW
Dangerous high voltage on the brake resistor connections and on the braking resistor
itself.
Braking resistor must be installed in a horizontal position for best heat dissipation
and must be fitted with its connecting bars.
Do not mount the braking resistor on the controller cabinet. While mounting, be
aware that excessive heat dissipated by the brake resistor may damage the control
panel, cause malfunctions or start a fire. The temperature of the break resistor
housing can attain 100°C during operation.
The brake resistor must be mounted in a dry location and must be fixed properly
against vibrations.
There must be minimum 30 cm of gap above and below the brake resistor to provide
air ventilation.
The capacity of brake resistors may increase due to the operating frequency of
elevator and maximum journey duration.

ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
08.2012 ADrive
14
9.1. Dimensions of Braking Resistors
9.1.1. Braking Resistor Type-A (7.5 HP, 10 HP, 15 HP)
9.1.2. Braking Resistor Type-B (20 HP, 30 HP)
9.1.3. Braking Resistor Type-C (50 HP)
225 mm
20 mm
155 mm
305 mm
180 mm
325 mm
20 mm
115 mm
450 mm
320 mm
250 mm
20 mm

ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
08.2012 ADrive
15
10. RFI FILTER (Zero-phase Reactor)
The RFI Filter helps reduce radiated noise from the motor wiring. It is used on the output side of
the inverter. The example RFI Filter is shown below.
10.1. The wiring of ADrive Size-B and Size-C to RFI Filter
The toroidal transformer core comes with the inverter is used for RFI filter. The wiring must go
through the opening (U, V, W) to reduce the RF component of the electrical noise. Loop the
wires two times to attain the full RFI filtering effect. Install the toroidal core near the inverter as
close as possible.
10.2. The wiring of ADrive Size-D RFI Filter
The toroidal transformer core comes with the inverter is used for RFI filter. The wiring must go
through the opening (U, V, W) to reduce the RF component of the electrical noise. Loop the wire
one time to two toroid to attain the full RFI filtering effect. Install the toroidal cores near the
inverter as close as possible.
RFI filtering
To motor connection
terminals
From ADrive motor
outputs U, V, W
Toroidal transformer core
A = 65 mm
B = 40 mm
C = 25 mm
C
B
A
RFI Filtering
To motor connection
terminals
From ADrive motor
outputs U, V, W

ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
08.2012 ADrive
16
11. AC line reactor (Line choke)
A 3-phase AC line reactor must be used to comply with the harmonic current limits required by
the EN 61000-3-12 standard.
Note: A DC reactor is integrated inside all ADrive models.
Selection of AC line reactor (380V, 50Hz)
ADrive size Continuous
current (A)
Max. peak
current (A)
Inductance (mH)
kW HP %3 impedance %5 impedance
5.5 7.5 >= 14 >= 28 1.6 2.7
7.5 10 >= 17 >= 34 1.3 2.2
11 15 >= 26 >= 52 0.9 1.5
15 20 >= 35 >= 70 0.7 1.2
22 30 >= 50 >= 100 0.5 0.9
37 50 >= 75 >= 140 0.3 0.5
Note: It is recommended to use AC line reactors with impedance values 3% (Z%) for standard
applications. The impedance value %Z is also the voltage value that drops across the AC line
reactor (for example: 5% voltage drops across the AC line reactor with impedance value 5%).
5% reactor would be a better choice for reducing the harmonic currents with a balanced mains
supply (less than 5% voltage imbalance between phases).
It is suggested that a 3-phase AC line reactor be installed on the supply line also to obtain the
following benefits:
-limiting the input current peaks on the input circuit of the inverter
-increasing the duration of line capacitors inside the inverter
-increasing power factor, thus reducing line current

ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
08.2012 ADrive
17
12. ENCABIT-Plus Module
12.1. Description
An external ENCABIT-Plus module is mounted to the device for synchronous applications. The
absolute encoder connection and other functions used for synchronous motors are provided with
the support of ENCABIT-Plus module.
12.2. Mounting
ENCABIT-Plus module is installed to the bottom right of ADrive as ENCABIT-Plus mounting
ears comes to the appropriate slots on ADrive.
Dimensions (mm)
Height 173
Width 108
Depth 35
ENCABIT-Plus module fastening hole
(with M4x8 screw)
ENCABIT-Plus module mounting holes
Assembly of ENCABIT-Plus module to ADrive
ENCABIT-Plus module
mountin
g
ears
ENCABIT-Plus module
fastenin
g
p
late
ENCABIT-Plus

ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
08.2012 ADrive
18
13. ADrive Connections
13.1. Connections of ADrive Size-B and Size-C
Bottom view of ADrive Inverter
13.2. Connections of ADrive Size-D
Bottom view of ADrive Inverter
Line Inputs Motor Output
Control Terminal
Inputs
FAN GROUP
Control Terminal
Inputs
Line Inputs Motor Output
FAN GROUP

ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
08.2012 ADrive
19
13.1. POWER TERMINAL CONNECTIONS
Symbol Description
L1(R)
Mains inputs
L2(S)
L3(T)
E Earthing terminal.
B Braking resistor transistor output (-)
P DC Bus positive voltage, Braking resistor transistor output (+)
N DC Bus negative voltage (This terminal is located in only ADrive
Size-B and Size-C)
U
Motor outputs
V
W
13.1.1. Mains power connection:
Use a cable with an appropriate cross-section (For more information see section 6)
13.1.2. Brake resistor connection:
Use a shielded cable with an appropriate cross-section (For more information see
section 6)
3-Phase AC Mains Supply
340V-420V, PE, 50/60Hz
L1 (R)
L2 (S)
L3 (T)
PE
3-pole Type B
Circuit Breaker
EMI
Filter ADrive
Brake resistor ADrive
AC line
reactor