Array electronic TC-Pro481 Series User manual

Ver:3.0

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Multifunction LCD Digital Counter
Multifunction LCD Digital Counter
TC-Pro481×××
Highly visible display with backlit negative transmissive LCD
Visual alert when output status changes
PNP/NPN switchable DC-voltage input
Finger-safe terminals(screw terminal block models)
Three-language instruction manual
Applied to connect PC/HMI
Contents
Model Number Structure....................................................2
Specifications.....................................................................3
Nomenclature.....................................................................5
Operating Procedures........................................................8
Counter Function .............................................................11
Tachometer Function .......................................................20
Dimensions ......................................................................24
Input Connections ............................................................26
Safety Precautions...........................................................28
Additional Information ......................................................30
List of Settings .................................................................32
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Multifunction LCD Digital Counter
Model Number Structure
List of Models
Output type Supply voltage
Model
Standard Communication
Contact output 100~240 VAC TC-Pro481SRA (-D) TC-Pro481CRA (-D)
24 VDC/24 VAC TC-Pro481SRD (-D) TC-Pro481CRD (-D)
Transistor output 100~240 VAC TC-Pro481STA (-D) TC-Pro481CTA (-D)
24 VDC/24 VAC TC-Pro481STD (-D) TC-Pro481CTD (-D)
Note: The model with communication must be used with cable.
Model Number Legend
TC-Pro 481 -
1 2 3 4
Accessories (Order Separately)
Name Models
9-pin Female D-sub cable for RS-232 connector, 1.5m Cable CAB-090A232
9-pin Female D-sub cable for RS-485 connector, 1.5m Cable CAB-090A485
9-pin Female D-sub cable for RS-422 connector, 1.5m Cable CAB-090A422
9-pin male D-sub adapter for
CAB-090A232/CAB-090A485/CAB-090A422 ADP-090401
9-pin Female D-sub cable for RS-232 connector, 1.5m Cable CAB-090B232
9-pin Female D-sub cable for RS-485 connector, 1.5m Cable CAB-090B485
9-pin Female D-sub cable for RS-422 connector, 1.5m Cable CAB-090B422
Mounting Track 0F-A
Panel Protective Cover SVF-A
Communication Protective Cover TTL-11
Note：CAB-090A232/485/422 is used for Flush mounting products
CAB-090B232/485/422 is used for DIN track mounting products
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Communication
S: Standard (no communication)
C: Communication
Output type
R: Contact
T: Transistor
1.
2.
Supply voltage
A: 100V~240VAC
D: 24VDC、24VAC
Mounting method
None: Flush mounting
D: DIN track mounting
3.
4.

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Multifunction LCD Digital Counter
Specications
Ratings
Item TC-Pro481□□□-□
Classication Digital counter
Supported
congurations
1-stage counter, 2-stage counter, total counter, batch counter, dual counter, and tachometer
(selectable)
Rated supply voltage 100~240VAC (50/60Hz), 24VAC (50/60Hz),24VDC (permissible ripple:20% (p-p) max.)
Operating voltage
range 85% to 110% rated supply voltage (24VDC; 90% to 110%)
Power consumption
Approx. 6.2VA at 264VAC,
Approx. 5.1VA at 26.4VAC,
Approx. 2.4W at 24VDC
Mounting method Flush mounting, DIN track mounting
External connections Screw terminals
Terminal screw
tightening torque 0.5 N•m Max.
Display
7-segment, LCD display
Present value: 9-mm-high characters, white
Set value: 4-mm-high characters, white
Digits 6 digits, PV/SV (-99,999~999,999)
Input signals CP1, CP2, Reset 1, Reset 2
Max. counter speed 30Hz or 5KHz (10KHz for tachometer) selectable, ON/OFF ratio 1:1, common setting for CP1
and CP2
Input mode Increment, decrement, command, individual, and quadrature
Input method
No-voltage input/voltage input (switchable)
No-voltage input
ON impedance: 1kΩ max. (leakage current: 5~20 mA at 0Ω)
ON residual voltage: 3V max.
OFF impedance: 100kΩ min.
Voltage Input
High (logic) level: 4.5 to 30 VDC
Low (logic) level: 0 to 2 VDC
(Input resistance: approx. 4.7 kΩ)
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Reset input Minimum reset input signal width: 1 or 20ms(selectable), common setting for all inputs
Reset system External, manual, and automatic reset (internal according to C,R,P, and Q mode operation)
Output modes N,F,C,R,K-1,P,Q,A,K-2,D,L,H
One-shot output time 0000.01~9999.99s
Output method Relay/transistor output
Control output
SPDT contact output: 5A at 250 VAC, resistive load (cosФ=1)
Minimum applied load: 10 mA at 5 VDC (failure level: P, reference value)
Transistor output: NPN open collector, max. 100mA at 30 VDC
Residual voltage: 1.5 VDC max. (approx. 1V)
Output category according to EN60947-5-1 for timers with Contact outputs
(AC-15; 250V 3A / AC-13; 250V 5A / DC-13; 30V 0.5A)
Output category according to EN60947-5-2 for timers with Transistor outputs
(DC-13; 30V 100 mA)
NEMA B300 Pilot Duty, 1/4 HP 5-A resistive load at 120 VAC, 1/3 HP 5-A resistive load at 240
VAC
External power supply 12VDC (15%), 80mA
Key protection Yes
Prescaling function Yes (000.001~999.999)
Decimal point
adjustment Yes (rightmost 3 digitals)
Sensor waiting time Approx. 250 ms (control output is turned OFF and no input is accepted during sensor waiting
time)
Memory backup EEPROM (overwrites: 100,000 times min.) that can store data for 10 years min.
Ambient temperature Operating: -10 to 55°C (with no icing or condensation)
Storage: -25 to 65°C (with no icing or condensation)
Ambient humidity 25% to 85%
Case color Flush mode: black, DIN track mode: gray-black
Attachments Waterproof packing, ush mounting adapter
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Multifunction LCD Digital Counter
Characteristics
Item TC-Pro481□□□-□
Life expectancy Mechanical: 10,000,000 operations min.
Electrical: 100,000 operations min. (5 A at 250 VAC, resistance load)
EMC
(EMI)
Emission Enclosure:
Emission AC mains:
(EMS)
Immunity ESD:
Immunity RF-interference:
Immunity Conducted Disturbance:
Immunity Burst:
Immunity Surge:
Immunity voltage Dip/interruption:
EN61326
EN55011
EN55011
EN61326
EN61000-4-2
EN61000-4-3
EN61000-4-6
EN61000-4-4
EN61000-4-5
EN61000-4-11
Weight Approx. 168g
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Multifunction LCD Digital Counter
Nomenclature
Reset Operation by Reset Key
Conguration Reset operation
1-stage/2-stage
counter Resets the present value and outputs
Total counter
Resets the present value and outputs
When the total count value is displayed, resets the present value, the total count
value, and outputs.
Batch counter
Resets the present value and OUT1
When the batch count value is displayed, resets the present value, the batch count
value, and outputs.
Dual counter Resets the CP1 present value, CP2 present value, dual count value and outputs
tachometer Maintains the measured value and outputs
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Reset Indicator
Control Output Indicator
Present Value (character height: 9 mm)
Set Value (character height: 4 mm)
The First Setting Key
The Second Setting Key
The Third Setting Key
The Fourth Setting Key
The Fifth Setting Key
The Sixth Setting Key
Reset Key (resets present value and output)
Mode Key (changes modes and setting items)
Key Protection Indicator (the preset value is OFF)
Set Value (Range) A, B Display

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Multifunction LCD Digital Counter
Block Diagram
Output circuit
Basic isolation
Display circuit
Key switch circuit
Input circuit Internal control circuit
Power supply circuit
Basic isolation
I/O Functions (Counter)
Inputs
CP1, CP2
In general (except for dual counter mode)
Reads counting signals
Increment, decrement, command, individual, and quadrature inputs
accepted.
When used as a dual counter
Reads CP1 count signals with CP1 input and CP2 count signals with
CP2 input.
Increment signals can be input.
1.
2.
Reset or Reset 1
In general (except for dual counter mode)
Resets present value and outputs
Counting can not be performed during reset/reset 1 input
The reset indicator is lit during reset input.
When used as a dual counter
Resets CP1 present value
Counting for CP1 input can not be performed during reset 1 input.
The reset indicator is lit during reset 1 input.
1.
2.
Total Reset or Reset 2
(see note 2.)
When used as 1-stage/2-stage counter
Does not operate (Not used).
When used as a total and present counter
Resets the total count value
Hold the total count value at 0 during total reset input
When used as a batch counter
Reset the batch count value and batch output (OUT1)
Holds the batch count value at 0 during total reset 2 input
When used as a dual counter
Resets the CP2 present value
Counting for CP2 input can not be performed during reset 2 input
1.
2.
3.
4.
Output Control output
(OUT)
Outputs take place according to designated output mode when
corresponding preset is reached.
Note:
In increment mode or increment/decrement mode, the present value returns to 0, in decrement mode,
the present value returns to the set value with 1-stage models, and returns to set value 2 with 2-stage
models.
The reset indicator will not be lit when the total reset or reset 2 input is ON.
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Multifunction LCD Digital Counter
I/O Functions (Tachometer)
Inputs
CP1, CP2 Reads counting signals. (CP2 input is not used)
RESET1, RESET2 Holds the measurement value and outputs. (CP2 input is not used)
The reset indicator is lit during hold.
Outputs OUT1, OUT2 Outputs signals according to the specied output mode when a set value
is reached.
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Multifunction LCD Digital Counter
Operating Procedures
1-stage/2-stage/Total/Batch/Dual Counter/Tachometer Selection Mode
Run mode
1-stage/2-stage/total/batch/dual counter/tachometer selection mode
Note: when the mode is changed to 1-stage/2-stage/total/
batch/dual counter/tachometer selection mode,
counter will be reset.
1-stage counter setting mode
(See Run Mode on page 10)
2-stage counter setting mode
(See Run Mode on page 10)
Total counter setting mode
(See Run Mode on page 17)
Batch counter setting mode
(See Run Mode on page 17)
Dual counter setting mode
(See Run Mode on page 18)
Tachometer setting mode
(See Run Mode on page 19)
Power ON
See note
3s min.
See note
3s min.
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Multifunction LCD Digital Counter
Communication Format Function Selection Mode
Power ON
See note
3s min
See note
3s min
Note: Counter will reset when changing into the communication
format setting mode during operation
Transmission
Speed
Parity Check
Date bit
Stop bit
Station
address
Communication
on/off
Set the transmision speed with key
Set the parity check with key
Set the date bit with key
Set the stop bit with key
Set the Station address (HEX) with key
Set communication on/off with key
Transmission speed:1200,2400,4800,9600,14400,19200,28800,38400,57600bps
(NONE) (ODD) (EVEN)
(8 bit) (7 bit)
(1 bit) (2 bit)
(01) (FF)
(ON) (OFF)
Note: The communication format function is not performed for the model without the
communication function.
Run mode
Communication Format Function Selection Mode
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