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  9. Arrow PC1020 Use and care manual

Arrow PC1020 Use and care manual

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* Size rounded off to the nearest foot
BUILDING DIMENSIONS
CAUTION: SOME PARTS HAVE SHARP EDGES. CARE
MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES
TO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READ
SAFETY INFORMATION PROVIDED IN THIS MANUAL
BEFORE BEGINNING CONSTRUCTION. WEAR GLOVES
WHEN HANDLING METAL PARTS.
Owner's Manual &Assembly Instructions
Storage Area: 197 Sq. Ft. 1692 Cu. Ft.
18,3 m247,9 m3
PATIO COVER/CARPORT
Model No. PC1020
Attached
Exterior Dimensions Interior Dimensions
* Approx. Foundation (Roof Edge to Roof Edge) (Wall to Facia)
Size Size Width Depth Height Width Depth Height
10' x 20' 123" x 249" 120 3/4" 240 1/4" 106 1/2" 119" 238" 102"
3,0 m x 6,0 m 312,4 cm x 632,5 cm 306,7 cm 610,2 cm 270,5 cm 302,3 cm 604,5 cm 259,1 cm
Owner's Manual
Before beginning construction, check local building codes regarding footings, location
and other requirements. Study and understand this owner's manual.
Important information and helpful tips will make your construction easier and more
enjoyable.
Assembly Instructions: Instructions are supplied in this manual and contain all
appropriate information for your model. Review all instructions before you begin, and
during assembly, follow the step sequence carefully for successful results.
Foundation and Anchoring: Your patio cover/carport must be anchored to prevent
wind damage. A foundation is also necessary as a base in order to construct a square
and level unit. Anchoring and foundation materials are not included with your unit. Your
assembly instructions provide information on a few methods commonly used to secure
and level a patio cover/carport.
Parts and Parts List: Check to be sure that you have all the necessary parts for your
unit.
•All part numbers can be found on the parts. All of these numbers (before the -) must agree with the
numbers on the parts list.
•Separate contents of the carton by the part number while reviewing parts list.
•Familiarize yourself with the hardware and fasteners for easier use during construction. These are
packaged within the carton. Note that extra fasteners have been supplied for your convenience.
BEFORE YOU BEGIN....
Selecting and Preparing Your Site: Before assembly, you will want to decide on
a location for your unit. The best location is a level area with good drainage.
•Allow enough working space for ease of moving parts into position during assembly.
•Before you begin the first steps in assembling your parts, a foundation should be constructed and
an anchoring system should be ready to use.
Watch the Weather: Be sure the day you select to install your unit is dry and calm.
Do not attempt to assemble your unit on a windy day. Be careful on wet or muddy ground.
Teamwork: Two or more people should work together to assemble your unit. One
person can position parts or panels while the other is able to handle the fasteners and
the tools.
Tools and Materials: These are some basic tools and materials you will need for the
construction of your unit. Decide which method of anchoring and the type of foundation
you wish to use in order to form a complete list of the materials you will need.
Foundation Preparation
• Hammer and Nails
• Spade or Shovel
• Hand Saw / Power Saw
• Lumber and/or Concrete
Optional Time-Savers
• Wrench / Nut Driver
• Electric / Cordless Drill
• Square
• String (for squaring frame)
Required
• Work Gloves
• Step Ladder
• Utility Knife / Scissors
• Pliers
• Carpenter's Level
• Tape Measure
Required
• Eye Goggles
• No. 2 Phillips Screwdriver
(With Hardened Magnetic Tip)
Note: A power screwdriver or vari-
able speed drill with Phillips-tip at-
tachment can speed assembly by
as much as 40%.
PLAN AHEAD....
Safety precautions are important to follow throughout the construction of your patio cover/carport
•Care must be taken when handling various
pieces of your unit since some contain sharp
edges. Please wear work gloves, eye protec-
tion and long sleeves when assembling or
performing any maintenance on your unit.
•Practice caution with the tools being used in the
assembly of this unit. Be familiar with the opera-
tion of all power tools.
•Never concentrate your total weight on the
roof of the unit. When using a step ladder make
sure that it is fully open and on even ground
before climbing on it.
•Keep children and pets away from worksite to
avoid distractions and any accidents which
may occur.
•Do not attempt to assemble the unit if parts are
missing because any unit left partially assembled
may be seriously damaged by light winds.
•Do not attempt to assemble the unit on a windy
day, because the large panels acting as a "sail",
can be whipped about by the wind making con-
struction difficult and unsafe.
SAFETY FIRST....
safetyedge
safetyedge
sharpedge
sharpedge
Finish: For long lasting finish, periodically clean and wax the exterior surface. Touch-
up scratches as soon as you notice them on your unit. Immediately clean the area with
a wire brush; wash it and apply touch-up paint per manufacturer's recommendation.
Roof: Keep roof clear of leaves and snow with long handled, soft-bristled broom. Heavy
amounts of snow on roof can damage unit, making it unsafe.
Fasteners: Regularly check your unit for loose screws, bolts, nuts, etc. and retighten
them as necessary.
Other Tips....
• Wash off inked part numbers on coated panels with soap and water.
Keep this Owner's Manual and Assembly Instructions for future reference.
CARE & MAINTENANCE....
Concrete Slab
Level
Wood Frame
Min. 249"
(632,5 cm) Concrete Footing
Earth
FoundationRecommendations
The Foundation For Your Patio Cover/Carport
Note: Before beginning construction, check local building codes regarding footings, location and other requirements.
6
OPTION 1: Concrete Footings
All concrete minimum 2500 P.S.I.
Footing Bearing is based on soil pressures not to exceed 1,000 P.S.F..
Footing Depth to extend to below frost line but not less than 12" (30,5 cm) where new footings are used.
If posts are not anchored to a concrete slab, a footing is needed.
To locate footing, follow diagram below. Dig footing the minimum dimensions shown. Be sure footings are level with each other.
Dimensions may vary depending on your soil conditions, consult local codes for footing requirements.
Using 3/4" (19 mm) thick boards, frame footings. The board height will be the height required to make sure the footings and concrete
slab (if used) are level with each other. Pour concrete. Allow concrete to cure 24 hours before proceeding.
OPTION 2: Concrete Slab
All concrete minimum 2500 P. S. I.
The slab should be at least 4" (10,2 cm) thick. It must be level and flat to provide good support for the posts.
The following are the recommended materials for your foundation.
●2 x 4's (38 mm x 89 mm) (will be removed once the concrete cures)
●Concrete ●Sheet of 6 mil plastic ● 6"x6" (15,2 cm x 15,2 cm) reinforcing mesh ● sand ● gravel
Prepare the Site/Construct a Foundation
1. Dig a rectangle, 10" (25,4 cm) deep into the ground (remove grass).
Note: Finished Slab dimensions, with lumber removed.
2. Fill up to 4" (10,2 cm) in the square with gravel, 2" (5,1 cm) of sand,
and tamp firm.
3. Cover sand with a sheet of 6 mil plastic.
4. Construct a wood frame using 2 x 4 (38 mm x 89 mm) lumber. Make reinforcing stakes.
5. Pour in concrete to fill in the hole and the frame giving a
total of 4" (10,2 cm) thick concrete. Use reinforcing mesh in embedded concrete. Be sure surface is level.
Allow 5 - 8 hours for construction, concrete cure 24 hours before proceeding, and a week to harden before driving on.
117 1/2" (298,5 cm)
*From wall or
Mounted 2x4/2x6
123" Min.
(312,4 cm)
7"
(17,8 cm)
Min.
Grade Level
6"x6" (15,2 cm x
15,2cm)Mesh
Plastic Barrier
2" (5,1 cm) Sand
4" (10,2 cm)
Gravel Bed
Note: The depth of slab, 123" (312,4 cm), will vary
depending upon place of attachment for patio cover/
carport.
If you mount a 2x4/2x6 (38 mm x 89 mm / 38 mm x
140 mm) on wall, you will need to add 1 1/2" (3,8
cm). If you mount to the eave, you will need to add
the length of the eave.
Concrete
Earth
4" (10,2 cm) Min.
(38 mm x 89 mm / 38 mm x 140 mm)
117 1/2"
(298,5 cm)
117 1/2"
(298,5 cm) 5 1/2"
(14,0 cm)
Min. 12"
(30,5 cm)
Min.
12" (30,5 cm)
Min.
7"
(17,8 cm)
Min.
Hardware
66623
#10Ax3/8" (10 mm)
Screw (96)
66433
3/8-16 Hex Nut (3)
66629
3/8-16x3 1/4" (83 mm)
Hex Hd Bolt (3)
66625
#10-32x3/4"(19 mm)
Bolt (20)
(Packed with Screws)
66628
#10-32x7/16"(11 mm)
Bolt (44)
(Packed with Screws)
65106
#10-32 Square Nut (44)
(Packed with Screws)
66624
#10-32 Well-Nut (20)
(Packed with Screws)
Parts in Carton One
Assembly Part Part Quantity Check
Key No. Number Description in Carton List
1 9654 Right Facia 2
2 9657 Left Facia 2
3 9664 Top Front Trim 2
4 9667 Top Left End Trim 1
5 9668 Top Right End Trim 1
6 66626 Weather Seal 3/16 x 2"
(5 mm x 5,1 cm) 1
7 66627 Weather Seal 1/2 x 1 1/2"
(13 mm x 3,8 cm) 2
8 9652 Anchor Bracket 3
9 9656 Roof Channel 4
10 9665 Channel Brace 2
11 9669 Front Splice Trim 3
12 9670 Corner Trim 4
13 9661 Left Post 1
14 9671 Center Post 1
15 9660 Right Post 1
16 9673 Left Rear Roof Channel 1
17 9674 Right Rear Roof Channel 1
18 9655 Top Trim Cap 2
Parts List
19 9662 Right Roof Panel 1
21 9653 Main Roof Panel 4
Parts in Carton Three
Assembly Part Part Quantity Check
Key No. Number Description in Carton List
20 9663 Left Roof Panel 1
21 9653 Main Roof Panel 4
Parts in Carton Two
Assembly Part Part Quantity Check
Key No. Number Description in Carton List
Assembly by Key No.
The rear roof channel assemblies
attach to the permanent structure
and support the unit.
1 Fasten the channel braces to the
end of the left & right rear roof
channel using four #10-32x7/16"
(11 mm) bolts and square nuts.
Hint: Position the short and long
flange as shown in the diagram.
Step 1 ●Parts Needed For ●
Rear Roof Channel
Pre-Assemblies
●●
●●
●9673 Left Rear Roof Channel (one)
●●
●●
●9674 Right Rear Roof Channel (one)
●●
●●
●9665 Channel Brace (two)
Long Flange
Short Flange
9665
9665
Short Flange
Long Flange
9673
9674