ARTEZEN CALYBRA HD L User manual

Read this instruction manual carefully before
installing and using the machine
It is strictly prohibited by law to reproduce, even partially, or divulge the contents of this document to third parties
ARTEZEN S.R.L. Via Lago di Tovel, 14 36015 Schio - (VICENZA) - I
P.I. e C.F. IT 03967970249 Tel. [phone] Fax [phone]
e-mail: [e-mail] Web: www.artezen.eu
VOLUMETRIC DIVIDER
CALYBRA HD L
VOLUMETRIC DIVIDER
CALYBRA HD L
MANUAL FOR THE USE OF THE TOUCH
SCREEN OPERATOR PANEL
TRANSLATION OF THE ORIGINAL
INSTRUCTIONS
Document Code MAHD2_en_1
MAHD2_en_1 dated 11/04/19

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TABLE OF CONTENTS
1. INTRODUCTION ......................................................................................................................... 3
1.1 General warnings ..................................................................................................................... 3
1.2 Using the manual ..................................................................................................................... 3
1.3 Consultation of the manual....................................................................................................... 3
1.4 Using of symbols...................................................................................................................... 4
1.5 Consignees of the instruction manual...................................................................................... 4
1.6 Normal rules............................................................................................................................. 4
1.7 Password.................................................................................................................................. 4
2. INSTALLATION........................................................................................................................... 5
2.1 Use of the control panel ........................................................................................................... 5
2.2 Description of the control panel................................................................................................ 5
3. DESCRIPTION OF THE FUNCTIONS........................................................................................ 7
3.1 Workpieces conter.................................................................................................................... 7
3.2 Oil temperature......................................................................................................................... 8
3.3 Flour duster .............................................................................................................................. 9
3.4 Viewing any connection with Lybra........................................................................................ 10
3.5 Details of the recipe being processed.................................................................................... 10
3.6 Access to the recipes list........................................................................................................ 11
3.7 Access to the production plan................................................................................................ 13
3.8 Adjustment dividing weight..................................................................................................... 17
3.9 Spped capacity....................................................................................................................... 18
3.10 Outfeed belts speed ............................................................................................................... 19
3.11 Saving..................................................................................................................................... 20
3.12 Cleaning operations ............................................................................................................... 22
4START THE PROCESS ............................................................................................................ 23
4.1 Start and handling of process (recipe)................................................................................... 23
4.2 Change process (recipe)........................................................................................................ 24
4.3 Add a new process (recipe).................................................................................................... 25
4.4 Edit of an exhisting recipe...................................................................................................... 28
4.5 Cleaning cycle........................................................................................................................ 30
4.6 EMERGENCY STOP ............................................................................................................. 39
4.7 Internal set up parameters .................................................................................................... 41
4.8 Area reserved for installers .................................................................................................... 47
5TROUBLE SHOTTING.............................................................................................................. 48

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1.INTRODUCTION
1. 1 Gene r al w arnings
This manual is an integral part of the MANUAL FOR USE AND MAINTENANCE “MAHD1_it/en”
of the CALYBRA HD volumetric divider and specifically concerns the use of controls and operator
interface software; therefore, before starting to use the machine it is necessary to have read and
understood the contents of the main manual, especially (but not only) because it contains the
necessary information for the correct and safe use of the machine.
This instruction manual is to be considered as a complement to the main manual
"MAHD1_it/en" that accompanies the machine.
In case of non-observance of the contents of the main manual and of this manual, both by the
user and by the technician in charge of the installation, Artezen Srl declines all responsibility and
any accident and/or anomaly that may arise cannot be attributed to Artezen Srl.
The manufacturer declines all responsibility for possible inaccuracies contained in this
manual, due to errors in transcription or printing. It also reserves the right to make any changes to
the product that are deemed useful or necessary, without affecting the essential characteristics.
IMPORTANT
The CE Declaration of Conformity of the machine is included in the main manual.
1. 2 Usin g the manual
The main manual and this manual must be read carefully and understood in all their parts before
performing any operation with/on the machine.
In case of doubts about the correct interpretation of the instructions contained in the manuals, please
contact the Manufacturer for the necessary clarifications.
1. 3 Consult a tion of the manu al
The manual must be consulted before installation at the workplace, before it is switched on for the
first time and before it is used.
The manual must be consulted from the first chapters, in order to ensure correct installation and use,
up to the last paragraphs, making sure that you have understood its contents.

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1. 4 Usi n g o f s ymbo ls
In order to draw the users' attention to the correct and safe use of the machine, the following graphic
symbols are used in this manual.
NOTE!
The symbol is used to catch attention to important information.
CAUTION!
The symbol is used to indicate danger to people or situations that may cause damage
to the machine or affect the make-up process quality of the product.
BAN!
The symbol is used to indicate prohibited actions.
1. 5 Consigne e s of the i nstr uctio n manual
Refer to the "MAHD1_it/en" manual in chapter 2.
1. 6 Norm al r u les
Refer to the “MAHD1_it/en” manual in pharagraph 1.2.
The following prohibitions apply to employees:
The machine must not be operated with parameters other than those set by the manufacturer and
determined by the purchase contract.
It is possible to request, by written communication to the manufacturer, the modification of these
parameters, only after verification by the technical staff of the manufacturer.
The user is responsible for any damage resulting from failure to comply with the operating conditions
set out in this manual;
The characteristic data labels must not be removed or tampered with.
1. 7 Pass word
PASSWORD
User password for managing recipes
/ work programs / save
pw
511

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2.INSTALLATION
2. 1 Use of th e contr o l panel
The "touch screen" digital control panel is used by lightly pressing with the fingertip, near the button
corresponding to the various functions that the panel proposes, according to the availability of operations
that can be enabled in the state in which the machine is at that moment.
2. 2 Desc r ipt ion o f the cont rol panel
Press the "RESET" button to start the machine, the HOME screen will appear.
Pressing the "RESET" button is necessary to restart the machine every time:
Turning on the machine
Operation is restarted after an emergency stop (by pressing the "EMERGENCY STOP" button,
sensorised door opening, hopper protection intervention, thermal motor protection intervention, etc.)
.
NOTE!
Use your fingertips to select the various functions.
ATTENTION!
NEVER use sharp objects, ballpoint pens, knives, or anything else to make the
selection.
“RESET”
button
“EMERGENCY
STOP” button
“Touch
screen” panel
“START/STOP”
button

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Panel heading
Conteints main page of the panel
Selection
button for the
number of
pieces to be
produced
Par. 3.1
Enabling/ac
cess to
flour
dusters
Pa.r 3.3
Oil
temperature
Par. 3.2
Icon to indicate
possible connection
with Lybra series
weigher
Par. 3.4
Speed capacity
button
Par. 3.9
Outfeed belts
speed button
Par. 3.10
Button “SAVE”
Par. 3.11
Display of
correct pieces
produced
Par. 3.1
Weight
adjustment
button
Par. 3.8
Workpiece
counter
enable
button
Par. 3.1
List of recipes Par.
3.6
Plan production
recipes
Par. 3.7
Button
“CLEANING”
Par. 3.12
Hydraulic
valves desk
Par. 4.7
View current
speed capacity
Par. 3.9
Total workpieces
Par. 3.1
Code,
description
weight target
recipe
Par. 3.5
SOFTWARE
version
Access to
internal
parameter pages
Access panel
configuration
pages
Date
Time
View alarms
Par. 4.6

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3.DESCRIPTION OF THE FUNCTIONS
3. 1 Work piec e s conte r
Press the "ENABLE WORKPIECE COUNTER" button to enable the counting function.
The selection icons "SET-POINT" and "COUNTER WORKPIECES PRODUCTED PIECES" will
appear (in the case of LYBRA, parts produced with a weight that does not comply with the
established tolerance range are excluded).
Press the "SET-POINT" button to access the keypad that allows you to enter the number of pieces
to be produced after which the machine will start the stop cycle.
There is also an area for counting the total production "TOTAL WORKPIECES" that keeps the count
even in case of change of recipe: to reset its count, press the button and confirm by clicking on
"YES".
“ENABLE
WORKPIECE
COUNTER”
button
SET-POINT
counter
Real time
COUNTER
WORKPIECES
PRODUCTED
PIECES
TOTAL
WORKPIECES
COUNTER

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3. 2 Oil tempe rat u r e
In the "OIL TEMPERATURE" field, the oil temperature of the hydraulic system is displayed in real
time, expressed in °Celsius
There are ranges, suitably indicated on the display, in which the machine behaves accordingly to
the temperature reached. Below is the table of signals:
SIGNAL
TEMPERATURE
CONFORMANCE
Level 1 when the oil reaches and
exceeds 45°C:
The machine automatically starts
the second heat exchanger
Level 2: when the oil reaches and
exceeds 55°C:
The first signal of pre-alarm lights
up but the machine continues to
work normally
Level 3: when the oil reaches and
exceeds 65°C:
The second signal of alarm lights
up and the machine starts the
cooling mode, which reduces the
operating speed to facilitate the
cooling of the oil.
Level 4: when the oil temperature
is below 10°C:
The alarm involves blocking the
machine: below this temperature
the viscosity of the oil is too high
to guarantee the correct flow to
the hydraulic actuators so that the
machine cannot be started up.
Conversely, when each signal goes out, the machine will resume its normal working status.
For details about cleaning of heat exchangers to guarantee the original cooling of the hydraulic oil,
refer to the "MAHD1_it/en" machine user manual.
Livel 2
Livel 1
Cuttent oil
temperature
°Celsius
Livel 3
Temperature alarm
> 55°C

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3. 3 Flour duste r
The machine is designed to accommodate two flour dusters, which
can be installed on the left side of the machine (see position 1°,
front view) or on the right side of the machine (see position 2° front
view), independently by the unloading side, left or right, on which
is configured the machine.
Press "FLOUR DUSTER" to access the appropriate
adjustment page.
The following window opens where you can set the
working speed of each single flour duster installed,
expressed in units from 0 to 100, and the time, expressed
in seconds, at the end of which, if the divided dough is
finished, it stops automatically.
By pressing “+” e “-“
buttons you can
adjust carefully the
speed
Move the cursor
to adjust the
speed
Press on the box to open
the keypad and set the time
in seconds after which the
flour duster stops if no
dough is passed on the
outfeed belts.

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3. 4 Vie w ing a ny co n n ect i on with Lyb ra
If the “ ”icon is active, the feedback system will automatically correct the weight according
to the control logic set in the "LYBRA".
3. 5 Det a ils of the recipe be i ng pro c essed
In the three adjacent fields are displayed the basic information of the recipe loaded during
processing useful for immediate recognition by the user
The CODE is particularly important for the management of the ARTEZEN CONNECT application
specified in the dedicated manual "MAHD3_it/en".
The name or description is useful for the immediate recognition of the product loaded during
processing
The nominal dividing weight is useful as a reminder for instinctive control and especially in case of
communication with LYBRA
Recipe
code
Name recipe
Nominal dividing
weight recipe
Icon
communication
with LYBRA

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3. 6 Acce ss t o the recipes list
By pressing the “RECIPES” button, you can have access at the list of stored recipes
Select the recipe to highlight it with the orange color
Press "DOWNLOAD"
“RECIPES”
button
“DESCRIPTION”
field
Code to identify the
recipe
“DOWNLOAD” button

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At the end of the loading of the recipe, if the recipe foresees the single or double splitting, which requires
the manual setting of the dough release rollers, the adjacent screen is displayed: the machine will be
allowed to start only after the mobile device has been correctly positioned.
Move the handle to the correct position, on the bases of the direction of the arrow.
After loading the recipe, if the recipe requires single or splitted division, requiring manual setting of the
single or double selection lever, the adjacent screen is displayed: the machine can only be started after the
mobile handle has been rotated correctly.
Rotate the lever to the correct position, on the bases of the direction of the arrow.

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3. 7 Acce s s to the pro d uction plan
The button allows access to the list of production plans present in the telematic application
"ARTEZEN CONNECT".
The production plan is useful for example to establish in advance the number, quantity and type of
work to be carried out daily, so for example the production plan could be created weekly for daily
production, numbering the different daily plans from 1 to 7.
Press the button to enter the production plan selection area
”PRODUCTION PLAN”
button
If the production plan is blank
check and/or repeat the
procedure of UPLOAD of the
plans from the application
"ARTEZEN CONNECT".

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Press DOWNLOAD to load the production plan
The name of the operator is requested and then it will be saved in the production plan once
completed.
“DESCRIPTION”
Production plan
ID Production plan
“DOWNLOAD” button
For detailed information on using
the CONNECT application, the
dedicated manual "MAHD3_it/en"
is provided.
Digit the name of the operator

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After loading the recipe, the possibility of saving or accessing other recipes will not be granted
during all the current production process.
If you know the identification
code of the operator "ID" of
the production plan you can
call it up using the appropriate
button
ID Production plan selection
button
The local "ACCESS
RECIPES" button will
automatically be
disabled.
The local "SAVE"
button will
automatically be
disabled.
Type the “PRODUCTION
PLAN” ID and confirm it
pressing “YES”

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At the end of the loaded process, after stopping the machine by "STOP" button, it will be possible to press
the "TRASH" button to remove the newly completed RECIPE from the “PRODUCTION PLAN”.
“PRODUCTION
PLAN” button
“REACIPE” currently
loaded
“TRASH”, button, to
cancel the current
process already
completed from the
“PRODUCTION
PLAN”
Number of processes
to be completed

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3. 8 Adju stmen t dividing weig ht
The "K" coefficient restoration function is especially useful in the case of a particularly long dividing
process which, in order to compensate for the proving of the dough, induces the operator to make
subsequent weight corrections during the production process, thus modifying the original set up of
the machine. Pressing button "K" will restore the original set up to start a new cycle of dividing with
fresh dough.
“ADJUSTMENT
WEIGHT” button
Press “K” to reset the
specific weight at the
original one
Press “+” to
increase dividing
weight 5 grams.
Press “-” to
reduce the
dividing weight 5
grams.

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3. 9 Sppe d capac ity
The productivity is expressed in pcs/hr.
This parameter allows to increase or decrease the breaking speed of the machine within the limits
set by the manufacturer.
“SPEED
CAPACITY”
button
Press “-” to
reduce it
Alternatively, scroll
horizontally to change
productivity
Press “+” to
increase it
Current speed
capacity

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3. 10 Outfee d be lts speed
The machine can be configured with:
a single internal flat belt and a single external swivel outfeed belt;
a pair of belts arranged in a "V" pattern on the inside, and a single swivelling external outfeed
belt
Depending on the configuration of the machine, the different selections will be available, in order to
define the different speeds and manage them
individually.
The figures given are in percent at the maximum outfeed belts speed determined by the
manufacturer.
The speed of the belts must be chosen in such a way as to guarantee:
oUnload othe pieces of dough at a constant frequency
oEnsure the physical separation of two contiguous pieces
“OUTFEED
BELTS
ADJUSTMENT”
button
Scroll the cursor to
select the desired
speed or
alternatively,
...click on the digit
to display the
numeric keypad
from which to
directly type the
value

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3. 11 Sav ing
The "SAVE" button is used to save a recipe after processing with manually entered parameters or
after modifying an existing recipe.
Put the machine in the STOP state, by pressing the dedicated button, and proceed as follows
“SAVE” button
Press here to display
the numeric keypad,
then enter the user
password and
confirm by pressing
"ENTER".