Asahi KASEI IBD 1K User manual

IBD™ 1K Inline Buffer
Dilution System
User Manual
AEE33X01
Version 1.0
Issued April 22, 2015
Manufactured by
Asahi Kasei Bioprocess America, Inc.
1855 Elmdale Avenue
Glenview, IL 60026 USA
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185013007502

Quick Links
Troubleshooting-Alarms (below)
Prerequisites
In order to operate the IBD™ 1K Inline Buffer Dilution
System in the way it is intended, the following prerequisites
must be fulfilled:
•You must read and understand the safety instructions in
this User Manual and other user documentation.
•You must have a thorough knowledge of the entire
system and processes.
•All operations must be performed by qualified personnel
who are adequately trained.
NOTE: The information contained herein is for the sole use
of the purchaser to whom it has been issued. The release to a
third party or the reproduction of content contained herein is
expressly forbidden without the written authorization of
Asahi Kasei Bioprocess America, Inc.
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Contents
1. Introduction............................................................................................................................1
2. Products Covered...................................................................................................................1
2.1. Specifications..................................................................................................................2
3. Important User Information...................................................................................................3
3.1. Intended Use ...................................................................................................................3
3.2. Regulatory Information...................................................................................................3
3.3. Safety Notices.................................................................................................................4
3.4. Guide to User Manual Conventions...............................................................................4
4. Getting Started.......................................................................................................................4
4.1. Risk Assessment .............................................................................................................4
4.2. General Precautions ........................................................................................................5
4.3. Using Flammable Liquids...............................................................................................5
4.4. Personal Protection .........................................................................................................5
4.5. Site Requirements...........................................................................................................5
4.6. Installing and Moving the IBD-1K.................................................................................7
4.7. System operation.............................................................................................................8
4.8. Maintenance....................................................................................................................8
4.9. Labels..............................................................................................................................9
4.10. Emergency Procedures................................................................................................10
4.11. Handling Power Failure..............................................................................................11
5. General Operation................................................................................................................11
5.1. Startup...........................................................................................................................12
5.2. Login.............................................................................................................................12
5.3. Piping and Instrumentation Diagram (P&ID)...............................................................12
5.4. Process Overview Screen..............................................................................................14
5.5. Trend.............................................................................................................................15
5.6. Process Overview Screen, Manual Mode without Feedback........................................17
5.7. Process Overview Screen, Manual Mode with Feedback.............................................18
5.8. Process Overview Screen, Auto Mode .........................................................................19
5.9. Batch Screen .................................................................................................................20
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5.10. Change Selected Method ............................................................................................21
5.11. Copy Selected Method................................................................................................21
6. Manual Method Programming.............................................................................................22
6.1. Method Parameters .......................................................................................................22
6.2. Step Type......................................................................................................................22
6.3. Step Name.....................................................................................................................23
6.4. Toggle Edit Mode .........................................................................................................23
6.5. Preprogrammed Sequences...........................................................................................23
6.6. Step Type Pause, Parameters........................................................................................26
6.7. Step Type Prime, Parameters........................................................................................26
6.8. Step Parameters.............................................................................................................28
6.9. Step Parameters PID .....................................................................................................30
7. Batch Reports.......................................................................................................................32
8. Advanced Features...............................................................................................................33
8.1. Simulation Mode...........................................................................................................34
8.2. Audit Viewer.................................................................................................................35
8.3. System Settings.............................................................................................................35
8.4. Alarm History ...............................................................................................................36
8.5. Queue Editor.................................................................................................................38
8.6. Date & Time .................................................................................................................41
8.7. Process Alarms Button Footer......................................................................................42
8.8. Steps Alarms Button Footer..........................................................................................42
9. Developing and Running a Method.....................................................................................43
9.1. Manual Presets..............................................................................................................44
9.2. Semi-Automatic Manual Presets...................................................................................45
9.3. Naming Method / Inlets / Outlets..................................................................................46
9.4. Inserting Steps to a Method ..........................................................................................46
9.5. Running a Method.........................................................................................................47
10. References..........................................................................................................................47
Appendix A: 21CFR Part 11 Capability..................................................................................48
Appendix B: Data ....................................................................................................................50
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Appendix C: System Data Backup and Restore Procedure.....................................................51
List of Tables
Table 2-1. Options and catalog numbers for IBD 1K System................................................................................1
Table 3-1. Standards with which the IBD 1K System complies............................................................................3
Table 4-1. Site requirements for installing and using the IBD 1K System ............................................................7
Table 4-2. Low voltage input.................................................................................................................................9
Table 4-3. High voltage input ..............................................................................................................................10
Table 4-4. Description of events that can be expected in the event of a specific power failure...........................11
Table 8-1. Programmed alarms and resolution strategies ....................................................................................36
Table 8-2. User matrix settings............................................................................................................................41
List of Figures
Figure 4-1. Emergency Stop button on the front panel IBD 1K System............................................................11
Figure 5-1. P&ID for the IBD 1K System...........................................................................................................13
Figure 5-2. Process Overview screen...................................................................................................................14
Figure 5-3. Trend analysis control screen............................................................................................................15
Figure 5-4. Multiple Trends windows .................................................................................................................16
Figure 5-5. Check for a running batch from the Data Analysis Tool software....................................................17
Figure 5-6. Designing a manual method by setting control of valves..................................................................18
Figure 5-7. Process Overview control screen ......................................................................................................19
Figure 5-8. Batch screen entry.............................................................................................................................20
Figure 5-9. Method Select screen with more than 200 methods..........................................................................21
Figure 6-1. Method Parameters screen for modifying the method ......................................................................22
Figure 6-2. Method Steps selection of pre-programmed methods.......................................................................23
Figure 6-3. Step Parameters screen for controlling steps (CIP)...........................................................................24
Figure 6-4. Step Parameters screen for setting limits (CIP).................................................................................25
Figure 6-5. Step Parameters screen showing entry of a pause time.....................................................................26
Figure 6-6. Step Parameters screen showing prime input steps...........................................................................27
Figure 6-7. Step Parameters screen showing limits .............................................................................................28
Figure 6-8. Step Parameters screen showing Alarms...........................................................................................29
Figure 6-9. Step Parameters screen showing how to set proportional and integral values ..................................31
Figure 7-1. Batch Reports search result...............................................................................................................33
Figure 8-1. Advanced menu screen .....................................................................................................................34
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Figure 8-2. Simulation screen..............................................................................................................................35
Figure 8-3. System Settings for probes................................................................................................................36
Figure 8-4. Alarm History showing the lists of alarms........................................................................................37
Figure 8-5. Queues screen ...................................................................................................................................38
Figure 8-6. Queue Editor screen..........................................................................................................................39
Figure 8-7. User Administration screen for making changes to user parameters ................................................40
Figure 8-8. Date Time screen for setting time and date.......................................................................................42
Figure 8-9. Running Steps screen........................................................................................................................43
Figure 9-1. Process Overview screen for controlling process steps.....................................................................45
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Products Covered
AEE33X01-1.0
IBD™ 1K Inline Buffer Dilution System User Manual Page 1 of 51
1. Introduction
Featuring a compact 26 in. × 48 in. footprint and equipped to produce flow rates of 60 to
1000 L/h, the IBD™ 1K System sets a new standard for just-in-time-production and reflects
the next step in the evolution of the patented, award-winning buffer blending technology.
Now you can produce dilute buffers on-demand from up to 20× concentrates with the ability
to control flow, pH and conductivity simultaneously to streamline your downstream process.
Process engineers can perform classic dilutions of salt with water for injection (WFI) plus pH
adjustments using acid/base modifiers as well as buffer conditioning recipes with WFI and
acid/base conjugates. By controlling buffer concentration from first-order analogues, the IBD
1K System ensures that the quality of the final output buffer is consistent, regardless of the
variability in concentrate feedstock. In addition, novel blending technology embedded in the
IBD 1K System reduces the amount of time required to reach target setpoints while efficient
rinsing and changeover between buffers minimizes waste. The IBD 1K System is also
equipped with flow based dilution control (optional 2 or 3 flow meters) to accommodate all
needs.
This User Manual provides all of the instructions needed to safely install, operate, maintain
and calibrate the IBD 1K System.
For further information please contact:
Asahi Kasei Bioprocess America, Inc.
1855 Elmdale Avenue
Glenview, IL 60026 USA
Tel: [phone] or 1-800-865-4100
Fax: [phone]
2. Products Covered
The IBD 1K System is available with the following options (Table 2-1). Please note that pH
control is included standard in all models.
Table 2-1. Options and catalog numbers for IBD 1K System
Catalog number Description
IBD1K0013 IBD™ 1K System with 3 Magnetic Flow Meters, 1 Conductivity
IBD1K0014 IBD™ 1K System with 3 Coriolis Flow Meters, 1 Conductivity
IBD1K0023 IBD™ 1K System with 3 Magnetic Flow Meters, 2 Conductivity
IBD1K0024 IBD™ 1K System with 3 Coriolis Flow Meters, 1 Conductivity
IBD1K02-- IBD™ 1K System with 2 Outlet Valves
IBD1K04-- IBD™ 1K System with 4 Outlet Valves
IBD1K06-- IBD™ 1K System with 6 Outlet Valves
IBD1K1---- IBD™ 1K System with Temperature Control
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Products Covered
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IBD™ 1K Inline Buffer Dilution System User Manual Page 2 of 51
2.1. Specifications
Item Parameter
Operating System flow rate range
Dilution range
Accuracy
Line size
Maximum Operating Pressure
Inlets
Outlets
Process connection
MOC, diluent & dilute buffer zone
MOC, concentrate zone
MOC, elastomers
CIP capable
SIP capable
Temperature range
Control Method
Utility requirements
Electrical protection
Dimensions
Operator interface
Automation
OPC compliance
Software compliance
Documentation
Certificates
Qualification Package
60 to 1000 L/h
Up to 20 X (see Table 1)
±2% FS
(±1% when properly tuned)
3/4 in. (WFI inlet), 1/2 in. (buffer 1 inlet),
1/2 in. (buffer 2 inlet), 3/4 in. (main skid)
3 barg
1 x 3 x 3 (WFI pump, buffer1 pump,
Buffer 2 pump)
Configuration above, pressure relief
Tri-clamp®
316 L SS / 0.5 µm Ra with electropolish
PFA, PTFE, Polypropylene
EPDM, Santoprene
Yes
No
4 to 40 °C
Conductivity & pH feedback control;
alternatively flow control
5.5 barg instrument air,
120 VAC 1-ph 60 Hz + 460 VAC 3-ph 60 Hz
NEMA 4X, IP55
660 mm (26 in.) W x 1219 mm (48 in.) D
X 1600 mm (63 in.) H
Local touchscreen display
Siemens with historical data capability
Yes
21CFR Part 11 compliance
One electronic copy provided
Certificates of Compliance,
material certificates
Asahi IQ/OQ package available
CE Declaration of conformity available
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Important User Information
AEE33X01-1.0
IBD™ 1K Inline Buffer Dilution System User Manual Page 3 of 51
3. Important User Information
Read this before using the IBD 1K System. All users must read the entire IBD 1K System
User Manual before installing, using, calibrating or maintaining the instrument. Always keep
the User Manual at hand when using the IBD 1K System. Do not operate the IBD 1K System
in any other way than is described in the user documentation. If you do so, you may be
exposed to hazards that can lead to personal injury, and you may cause damage to the
equipment.
3.1. Intended Use
The IBD 1K System is designed for low pressure blending of buffer concentrates with
optional pH adjustment in non-GMP-regulated environments.
The IBD 1K System is not suitable for operation in potentially explosive atmosphere or for
handling flammable liquids. If the IBD 1K System is used for purposes other than those
specified in the user documentation, safe operation and the protection(s) provided by the
system may be impaired.
3.2. Regulatory Information
This section describes the directives and standards that are fulfilled by the IBD 1K System.
3.2.1. Manufacturer Information
Name of manufacturer: Asahi Kasei Bioprocess America, Inc.
Address of manufacturer: 1855 Elmdale Avenue, Glenview, IL 60026 USA
3.2.2. International Standards
The IBD 1K System complies with the standards listed in Table 3-1.
Table 3-1. Standards with which the IBD 1K System complies
Standard Description Notes
ASME BPVC VII, div1 Boiler and Pressure Vessel Code
(BPVC)
Applies only to stainless steel
components.
ASME BPE Bioprocessing equipment Applies to all components with
the exception of the integrate
configuration of the mixer rotor
(3A compliant) and the
measuring tube of the E&H
Mass Flow Meter (3A
compliant)
UL 508a
UL standard for Safety for Industrial
Control Panels
EMEA/401/01,CPMP
Note
All wetted polymer and elastomeric
parts are animal origin-free or comply
with the conditions in the standard, and
are also classified according to USP
Class VI, 21 CFR Part 177
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Getting Started
AEE33X01-1.0
IBD™ 1K Inline Buffer Dilution System User Manual Page 4 of 51
3.3. Safety Notices
This user documentation contains WARNINGS, CAUTIONS and NOTICES concerning the
safe use of the product. See explanations below.
WARNING
Warning indicates a hazardous situation which, if not avoided, could
result in death or serious injury. It is important not to proceed until all
stated conditions are met and clearly understood.
CAUTION Caution indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury. It is important not to proceed until all
stated conditions are met and clearly understood.
NOTICE Notice indicates instructions that must be followed to avoid damage to
the product or other equipment.
3.4. Guide to User Manual Conventions
Note: Notes provide information for trouble-free and optimal use of the product.
Tip: Tips give information that can improve or optimize your procedures.
3.4.1. Typographical conventions
Hardware items are identified in the text by bold text (e.g., power switch).
4. Getting Started
Before installing, operating or maintaining the IBD 1K System, be aware of the hazards
described in this User Manual. Follow the instructions provided to avoid personal injury or
damage to the equipment. The warnings and cautions in the user documentation shall in no
way take precedence over more restrictive local regulations and policies. For your personal
safety it is important that you have a proper knowledge of the entire system of which the IBD
1K System is part. Study any complementary safety instructions and use appropriate personal
protection equipment for the specific application and operation environment.
4.1. Risk Assessment
The IBD 1K System has been designed and manufactured to provide a high level of personal
safety. However, the residual risk is highly dependent on the application and environment in
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Getting Started
AEE33X01-1.0
IBD™ 1K Inline Buffer Dilution System User Manual Page 5 of 51
which the IBD 1K System is operated. In order to determine the safe operation of the
equipment, a risk assessment must be made. This risk assessment, in combination with local
regulations and policies, will result in specific safety instructions for installation, operation
and maintenance, use of proper personal protective equipment, or other arrangements that are
needed to operate your process safely.
4.2. General Precautions
Observe the following warnings and precautions for setting up the IBD 1K System.
WARNING
The customer must ensure that all installation, maintenance, operation
and inspection is carried out by qualified personnel who are adequately
trained, understand and adhere to local regulations and the operating
instructions, and have a thorough knowledge of the IBD 1K System and
the entire process.
4.3. Using Flammable Liquids
WARNING
The IBD 1K is not designed to handle flammable fluids. IBD 1K is not
approved for work in a potentially explosive atmosphere, in areas
classified as Zone 0 to Zone 2 according to IEC 60079-10 2002.
4.4. Personal Protection
WARNING
Always use protective glasses and other personal protective equipment
appropriate to the application to ensure personal safety during operation.
WARNING
Disconnection of pressurized air supply tubes can cause loud noises. Ear
protection is recommended.
Note: No ear protection is required during normal operation. The noise from the
IBD 1K System is low (below 75 dB).
4.5. Site Requirements
The site requirements are shown in
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Getting Started
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IBD™ 1K Inline Buffer Dilution System User Manual Page 6 of 51
Table 4-1.
AsahiKASEI
BIOPROCESS
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Getting Started
AEE33X01-1.0
IBD™ 1K Inline Buffer Dilution System User Manual Page 7 of 51
Table 4-1. Site requirements for installing and using the IBD 1K System
Parameter Requirement
Electrical power
Dual Input: 1) 480 VAC 3PH, 60 Hz
2) 120 VAC 1PH, 60 Hz
Ambient temperature
15 to 30 °C
Connections
Tri-clamp, see Utility Data Sheet
Placement
Place on a level floor
Humidity
0% to 95%, non-condensing
4.6. Installing and Moving the IBD-1K
WARNING
Move transport crates. Ensure that the forklift has capacity to safely lift
the crate weight. Ensure that the crate is properly balanced so that it will
not accidentally tip when moved.
WARNING
All electrical installations must be performed by authorized personnel
only.
CAUTION Ensure that all tubing, hoses and cables are placed so that the risk for
tripping accidents is minimized.
NOTICE Disconnect all tubing, hoses and cables before moving the IBD 1K
System.
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Getting Started
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IBD™ 1K Inline Buffer Dilution System User Manual Page 8 of 51
4.7. System operation
CAUTION The working back pressure of the IBD 1K System should never exceed 3
bar, otherwise the safety relief devices on the individual pumps may lift
and there is a risk of the buffer proportion being compromised. Always
use appropriate pressure alarms, pressure vents and safety equipment.
WARNING
Do not block access to the power switch. The power switch must
always be easy to access.
CAUTION Remove any spillage on the floor immediately to minimize the risk of
slipping accidents.
NOTICE Do not operate the IBD 1K System at temperatures outside the operating
temperature range.
NOTICE Chlorides and low pH can cause corrosion on stainless steel. Rinse
thoroughly with clean water after use. Inspect the IBD 1K System
regularly for signs of corrosive attacks, which may cause damage if
untreated.
4.8. Maintenance
WARNING
Follow all safety instructions displayed in the User Manual when
performing maintenance on the IBD 1K System.
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Getting Started
AEE33X01-1.0
IBD™ 1K Inline Buffer Dilution System User Manual Page 9 of 51
WARNING
There must not be any residues of harmful substances left in the IBD 1K
System during maintenance. Make sure that the IBD 1K System is
properly cleaned before maintenance.
4.9. Labels
This section describes the identification labels and safety labels that are attached to the IBD
1K System.
4.9.1. Electrical enclosure labels
The IBD 1K System has dual power sources, each power source having its own utility cable
and plug. The labels for each power source are located on the interior of the electrical panel
door: low voltage input (Table 4-2) and high voltage input (Table 4-3).
Table 4-2. Low voltage input
Label Text Value Meaning
US Europe
Control Model Number
IBD SYSTEM
System category
Control Serial Number
0000
Serial Number of your system
Date of Manufacture
MONTH YEAR
Date of Manufacture
Schematic Number
Serial Number+E00xx
Series of electrical schematics
provided with your system
Input Voltage ±10%
120VAC
400VAC
Low voltage input
Input Phase
1 PH
3 PH
Phase type
Input Frequency ±1%
60 Hz
50 Hz
Frequency in hertz
Input Amps – Full Load
12.6 A 3.7 A
Full load amps for low voltage
input
Amps – Largest Motor
N/A
2.0
Main C.B. Rating
LPC-CC-20 LP-CC-5
Number represents the
amperage rating
Short Circuit Current
Rating
5kA
Compliant 5 kA short circuit
current rating
UL Enclosure Type
Rating 1
UL certified enclosure
Control Volts
24 VDC
230VAC/24VDC
Control voltage of cabinet
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Getting Started
AEE33X01-1.0
IBD™ 1K Inline Buffer Dilution System User Manual Page 10 of 51
Table 4-3. High voltage input
Label Text Value Meaning
US Europe
Control Model Number
IBD SYSTEM
System category
Control Serial Number
0000
Serial Number of your system
Date of Manufacture
MONTH YEAR
Date of Manufacture
Schematic Number Serial Number+E00xx Series of electrical schematics
provided with your system
Input Voltage ±10%
480VAC
230VAC
Low voltage input
Input Phase
3 PH
1 PH
Phase type
Input Frequency ±1%
60 Hz
50 Hz
Frequency in hertz
Input Amps – Full Load
3.00 10.3
Full load amps for low voltage
input
Amps – Largest Motor
1.8 A
4.6 A
Main C.B. Rating
16 AMP LL-CC-5
Number represents the
amperage rating
Short Circuit Current
Rating
5kA Compliant 5 kA short circuit
current rating
UL Enclosure Type
Rating
1 UL certified enclosure
Control Volts
120VAC / 24VDC
24VDC
Control voltage of cabinet
4.9.2. Safety Label Format
Label Meaning
Cabinet contains hazard of electric
shock. Turn off power switch before
entering. Do not defeat power switch.
4.10. Emergency Procedures
This section describes how to shut down the IBD 1K System in an emergency. The section
also describes the result in the event of power failure.
4.10.1. Emergency shutdown of IBD 1K System
In an emergency situation, press the Emergency Stop button on the IBD 1K System to stop
all function and potential energy (Figure 4-1). Resolve emergency situation. To reset
Emergency Stop button, twist and pull button to the out position.
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General Operation
AEE33X01-1.0
IBD™ 1K Inline Buffer Dilution System User Manual Page 11 of 51
Figure 4-1. Emergency Stop button on the front panel IBD 1K System
WARNING
Ensure that the Emergency Stop button can always be reached while
working with the IBD 1K System.
4.11. Handling Power Failure
The specific events that can be expected in the event of a failure input to the specific power
systems are shown in Table 4-4.
Table 4-4. Description of events that can be expected in the event of a specific power failure
Power failure to… will result in…
Low voltage input
Pumps stop and valves revert to the default position.
Information about the ongoing procedure is lost, power is lost
to the HMI and computer. Upon resumption of power, the
computer (Microsoft) informs of an unexpected shutdown and
gives option for normal startup and automatically selects after
20 seconds. The PLC boots to Process Overview screen with
alarm for heartbeat monitor. Login is required to acknowledge
alarms and bring the system to ready. System is left in
previous state (auto, manual or simulate) and method of the
PLC.
High voltage input
P001 and SB001 shut down with error indication and system
goes into pause. The system will remain paused until high
voltage power returns and errors are cleared.
5. General Operation
The software is designed to allow the user to control and configure blending of buffers and
pH adjustment in any combination through 6 inlets and (up to) 6 outlets on the IBD 1K
System. The system is operated from the locally installed industrial touchscreen interface in
conjunction with the panel mounted Optek C8000 controller. The IBD 1K System comprises
a Siemens Programmable Logic Controller (PLC) connected to a local Siemens PC via
Emergency Stop
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General Operation
AEE33X01-1.0
IBD™ 1K Inline Buffer Dilution System User Manual Page 12 of 51
Ethernet which coordinates logical sequence programming, trending and report generation.
This manual describes the Windows 7 embedded process control software and interface built
on Siemens WIN CC configuration software and custom built Trend and Report generation
software.
5.1. Startup
The control software automatically loads upon power-up by the main disconnect (or
resumption of power) and the User login appears. It takes about 30 s for the software to fully
load. The Process Overview screen appears underneath the User “Login” when startup is
complete. Access to all functions are restricted (yet several screens are visible) until User
Login is accomplished.
5.2. Login Upon system power-up, the process control software will automatically
boot and the Login dialog box will appear. Users must enter a username
and password in order to access the software. The User name and
password both require the added step of pressing <enter> for the
keyboard entry to be recognized and the OK button then pushed to
recognize the User and the proper permissions applied. Typically, an Administrator will
register initial Users and permissions upon initial system startup. For default service privilege
settings and options, refer to the Section (Security) of this manual. The Login/Logout button
in the top (right) toolbar is accessible from the all screens of the software and allows current
Users to logout and new Users to login. Users can login and logout of the software while a
batch is running.
5.3. Piping and Instrumentation Diagram (P&ID)
The Process and Instrument Diagram (P&ID) is presented as a technical reference (Figure
5-1) to what is User simplified in the Process Overview screen. For example, the connections
from the pressure relief overflow and the drain manifold are not shown in the Process
Overview screen. Likewise, some technical information can be gotten from the P&ID about
clamp location, line size and pump capacity which is not shown on the User simplified
Process Overview screen (Figure 5-2).
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General Operation
AEE33X01-1.0
IBD™ 1K Inline Buffer Dilution System User Manual Page 13 of 51
Figure 5-1. P&ID for the IBD 1K System
lNU!TI
IN OO 1
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"'" '"'
THIS DRAWING IS CONFIDENTIA L. AND T HE PROPERTY OF" ASAHI KASEl BIOPROCESS. INC.
IT ~AY NOT BE RE PRODUCED IN A NY F'OR ~. AN D THE IN FO R t.4 A TION IN IT !>.4 AY
NOT BE USED IN ANY WA Y, WITHOUT TH E WR I TT EN C ON SENT OF' AKB.
SHE.Ulau::ND B II
S/ 4" 1RI Cl.OfP ttUZT 1<
3/ " " TlUCL.UI:POlJTUT
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ro .l C'ft t.&. ttrl V J..L VIS
CONTROL BO X
NOTiiS;
I ) UNE Qt 20- L13 lNSTAUED IF AE{I03 IS NOT USE D
AsahiKASEI
BIOPROCESS
BUFFER DILUTION SKID 1000LPH @ 3BAR
CPCATEO BY PEV
SCAli NrS
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General Operation
AEE33X01-1.0
IBD™ 1K Inline Buffer Dilution System User Manual Page 14 of 51
5.4. Process Overview Screen
The Process Overview screen (Figure 5-2) is the home page for starting a batch, enabling the
scheduler and viewing the status of a run. It has the Method name information at the top
right, a footer at the bottom which is common to all screens. The footer contains the buttons
to move between the primary screens and the Start, Stop, Advance buttons for controlling the
run. In the upper right quadrant is a status box with the primary parameters consolidated.
Below this status box is a button which leads to the Trend screen. As the run progresses, the
valves, pumps and pipe paths are highlighted along with the feedback loops as they come into
play during the run.
Figure 5-2. Process Overview screen
There are buttons on the Process Overview screen to Enable Scheduler or place the run
(control) in Auto, Reset Alarms and turn the tag names (Show/Hide Labels) on or off.
The process overview screen defaults to the previous method with the Batch Name indicated
above the footer. During an automated process run it is usual to assign a unique batch name.
The batch name and the Method is assigned in the Batch screen which is accessed by the
pressing the Batch button. If a unique Batch Name is not assigned in the Batch Screen, the
current Batch Name is incremented with an underscore and the next numerical value. The
*** TeDIS Valid on Date Printed Printed on: 18-09-2023 07:45:43 ***