ASCO Numatics 453 User manual

2 3 520969-001520969-001
520969-001 / A Availability, design and specifications are subject to change without notice. All rights reserved.
INSTALLATION AND MAINTENANCE INSTRUCTIONS GB
INSTRUCTIONS D’INSTALLATION ET DE MAINTENANCE FR
INBETRIEBNAHME - UND WARTUNGSANLEITUNG DE
INSTRUCCIONES DE PUESTA EN MARCHA Y MANTENIMIENTO
ES
INSTRUZIONI DI MESSA IN SERVIZIO E MANUTENZIONE IT
ALGEMENE INSTALLATIE- EN ONDERHOUDSINSTRUCTIES
NL
INSTALLASJONS- OG VEDLIKEHOLDSINSTRUKSER NO
INSTALLATIONS- OCH UNDERHÅLLSINSTRUKTIONER SE
ASENNUS - JA HUOLTO-OHJEET FI
INSTALLATIONS - OG VEDLIGEHOLDSANVISNINGER
DK
INSTRUÇÕES DE INSTALAÇÃO E MANUTENÇÃO PT
ΟΔΗΓΙΕΣ ΤΟΠΟΘΕΤΗΣΗΣ ΚΑΙ ΣΥΝΤΗΡΗΣΗΣ
GR
POKYNY PRO INSTALACI A ÚDRŽBU
CZ
INSTRUKCJA MONTAŻU I KONSERWACJI
PL
TELEPÍTÉSI ÉS KARBANTARTÁSI ÚTMUTATÓ
HU
Инструкция по установке иобслуживанию
RU
설치 및유지 관리 지침
KR
453 454 450
ISO 15552 cylinders
Kit&
-453--------A00
-453--------MT4
-453--------MS4
-453--------UCG
-453--------HCG
-453--------HBG
-453--------AT1
-453--------AT2
-453--------SCN
-453--------NCS
-453--------HTP -453--------FPM -453--------FFP
-453--------NPC -453--------LFS
Ø
(mm) ŅŅ
32 97802343 97802736.... (2) 97802229 97802238 97802247 M454A3RA0000A00 97802060
40 97802344 97802737.... (2) 97802230 97802239 97802248 M454A4RA0000A00 97802061
50 97802345 97802738.... (2) 97802231 97802240 97802249 M454A5RA0000A00 97802062
63 97802346 97802739.... (2) 97802232 97802241 97802249 M454A5RA0000A00 97802887
80 97802347 97802740.... (2) 97802233 97802242 97802250 M454A8RA0000A00 97802888
100 97802259 97802741.... (2) 97802234 97802243 97802250 M454A8RA0000A00 -
grease
( 11cm
3
)= 97802100
ROD
+
PISTON
UNIT
(2)Specify stroke length (in mm).
12 34
32
1
12 34
32
6505420-001
Dismounting
453
Kit&
11
Ô
Ô
2
3
Ô
Ô
4
Kit&
GH
D4 D5
E4 E5
&&
&&
&
&
F
Kits&
5505420-001
453
1+ 2 + 3 + 4 +
grease
9.
441149
15-DIGITPRODUCT CODE
M 454 A - - - 0000 A00
Ø(mm)
3=32
4=40
5=50
6=63
8=80
1=100
Ø
(mm)
32-40 P4994395723N001
50-63 P4994395735N001
80-100 P4994395748N001
&
Ø
(mm)
80 P4994378238N001
100 P4994378241N001
9505420-001
Kits&
M454--SP0000A00
M454--RP0000A00
M454--SA0000A00
M454--RA0000A00
M454--SF0000A00
M454--RF0000A00
Kits&
Kits&
Dismounting
454
D
E
G4
D
E
G5
!
!
!
9
D
;.<
-454--------A00/SCN/AT1/AT2/LSR/LSS
( 11cm
3
)= 97802100
1234 55324
82
SC= + RC=
&
&
grease
Kits&
V####D
U####D
V####I
U####I
V####S
U####S
Kits&
.
8505420-001
454
!
80-100mm ONLY
441149
10 505420-001
&
Kit&450
-450--------A00
-450--------FMT
-450--------FST
-450--------UCG
-450--------HCG
-450--------HBG
-450--------AT1
-450--------AT2
-450--------NCS
-450--------TAN
-450--------HTP -450--------FPM -450--------FFP -450--------NPC -450--------LFS
Ø
(mm) ŅŅ
32 97802343 97802736 .... (2) 97802229 97802238 97802247 M454A3RA0000A00 97802060
40 97802344 97802737 .... (2) 97802230 97802239 97802248 M454A4RA0000A00 97802061
50 97802345 97802738 .... (2) 97802231 97802240 97802249 M454A5RA0000A00 97802062
63 97802346 97802739 .... (2) 97802232 97802241 97802249 M454A5RA0000A00 97802887
80 97802347 97802740 .... (2) 97802233 97802242 97802250 M454A8RA0000A00 97802888
100 97802259 97802741 .... (2) 97802234 97802243 97802250 M454A8RA0000A00 -
125 97802260 97802742 .... (2) 97802235 97802244 97802251 M400APRA0000A00 -
160 97802261 97802743 .... (2) 97802236 97802245 97802252 M400AQRA0000A00 -
200 97802262 97802744 .... (2) 97802237 97802246 97802252 M400AQRA0000A00 -
grease
( 11cm
3
)= 97802100
ROD
+
PISTON
UNIT
(2)Specify stroke length (in mm).
450
11 505420-001
Dismounting
450
H
G
!
D4 D5
E4
E5
F
Ô
Ô
Ô
Kit&
!
Ô
441149
12 34
32
1
12 34
32
1+ 2 + 3 + 4 +
grease
grease
(
11cm
3
)
=
9
7
80
21
00
R
O
D
+
PI
S
T
O
N
U
NIT
(
2
)
S
pecifystroke len
g
th(in mm).
6
Dismounting
Ki
t
&
1
Ô
Ô
2
3
Ô
Ô
Ô
Ô
Ô
4
K
i
t
&
G H
D4
D5
E4
E
5
&
&
&
&
&
&
F
K
i
ts
&
5
505420-001
453
1
&
&
9
.
441149
4
6..7
+ 13..17
Ø
(mm)
ØØ
80
P4994378238N001
1
00
P4994378241N001
1
23
4
55
32
4
8
2
S
C
= +
R
C=
&
&
&
8
01
505420-00
!
8
0-100mm
O
NLY
8
01
50542000
8..10
+ 13..17
10
505
42
0
-
001
grease
(
1
1cm
3
)=
97802100
R
OD
+
PI
S
T
O
N
U
NIT
(
2
)
Specifystroke length (in mm).
11
1
Dismounting
450
H
G
!
D4
D5
E4
E
5
F
Ô
Ô
Ô
Ki
t
&
!
Ô
Ô
Ô
11
1
505420001
441149
4
11 .. 17
-10
-40 .
.
0
10
20
30
40
50
60
70
-32
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
F° C°
+70C°
(+120°C = «HTP»)
-20C°
humidity relative
≤95%
≤+70°C
(+120°C = "HTP")
-20
-10
0
10
20
30
40
50
60
80
90
100
110
-10
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
F° C°
+70C°
-20C°
Temperatures 453
454
450
(-40°C)
STORAGE CONDITIONSOPERATING CONDITIONS

4 5 520969-001520969-001
Non-detergent oil without aggressive additives
VG 32 class (ISO 3448)
Viscosity 29 to 35 cSt (mm2/s) at 40°C
Silicone-base lubricants
✓
✓✓
≤ 40 μm
ISO 8573-1 (2010) ]: Level 7.4.4
!
.
.
...
.
..
..
.
..
..
.
.
.
.
.
.
AIR
NEUTRAL GASES
Characteristics 453
454
450
OPERATING
PRESSSURE
AIR QUALITYLIFE CYCLELUBRICATING OIL
Pmax. = 10 bar
[1 bar = 100 kPa]
LFS
≤1 m/s
⇓
(max. 2 m/s)
max. 3 m/s
Long Life
Characteristics 453
454
450
F
Ø (mm) N.m Inch.pounds
32 - 40 7 31,74
50 - 63 13,5 119,07
80 - 100 27,5 242,55
125 60 529,2
160 - 200 100 882
320 ?? ???
✓
MOUNTINGS
!

Kit
-453--------A00
-453--------MT4
-453--------MS4
-453--------UCG
-453--------HCG
-453--------HBG
-453--------AT1
-453--------AT2
-453--------SCN
-453--------NCS
-453--------HTP -453--------FPM -453--------FFP
-453--------NPC -453--------LFS
Ø
(mm) ↓↓
32 97802343 97802736 .... (2) 97802229 9780223897802247 M454A3RA0000A00 97802060
40 97802344 97802737 .... (2) 97802230 97802239 97802248M454A4RA0000A00 97802061
50 97802345 97802738.... (2) 97802231 97802240 97802249 M454A5RA0000A00 97802062
63 97802346 97802739 .... (2) 97802232 97802241 97802249 M454A5RA0000A00 97802887 .... (2)
80 97802347 97802740 .... (2) 97802233 97802242 97802250 M454A8RA0000A00 97802888 .... (2)
100 97802259 97802741 .... (2) 97802234 97802243 97802250 M454A8RA0000A00 -
grease
( 11 cm
3
) = 97802100
ROD
+
PISTON
UNIT
(2) Specify stroke length (in mm).
12 34
32
1
12 34
32
6505420-001
Dismounting
453
Kit&
11
Ô
Ô
2
3
Ô
Ô
4
Kit&
GH
D4 D5
E4 E5
&&
&&
&
&
F
Kits
6 7 520969-001520969-001
453
1 + 2 + 3 + 4 +
grease
453
1
&

7+
13..17
Dismounting
453
Kit
11


2
3


4
Kit
DE
A1 A2
B1 B2




C

15-DIGIT PRODUCT CODE
M 454 A - - - 0000 A00
Ø (mm)
3= 32
4= 40
5= 50
6= 63
8= 80
1= 100
Ø
(mm)
32-40 P4994395723N001
50-63 P4994395735N001
80-100 P4994395748N001

Ø
(mm)
80 P4994378238N001
100 P4994378241N001
9505420-001
Kits&
M454--SP0000A00
M454--RP0000A00
M454--SA0000A00
M454--RA0000A00
M454--SF0000A00
M454--RF0000A00
Kits&
Kits&
Dismounting
454
D
E
G4
D
E
G5
!
!
!
9
D
9+10
-454--------A00/SCN/AT1/AT2/LSR/LSS
( 11 cm
3
) = 97802100
123
455324
82
SC = + RC =


grease
Kits
S A
R A
S F
R F
S P
R P
Kits
+
8 9 520969-001520969-001
454
!
80-100 mm ONLY
13..17

A1 A2


Dismounting
454
Kit
Kits
B1
B2
!
C

10 11 520969-001520969-001
Kits
M454--SP0000A00
M454--RP0000A00
M454--SA0000A00
M454--RA0000A00
M454--SF0000A00
M454--RF0000A00
Kits
Kits
Dismounting
454
A
B
D1
A
B
D2
!
!
!

Kit450
-450--------A00
-450--------FMT
-450--------FST
-450--------UCG
-450--------HCG
-450--------HBG
-450--------AT1
-450--------AT2
-450--------NCS
-450--------TAN
-450--------HTP -450--------FPM -450--------FFP -450--------NPC -450--------LFS
Ø
(mm) ↓↓
32 97802343 97802736 .... (2) 97802229 9780223897802247 M454A3RA0000A00 97802060
40 97802344 97802737 .... (2) 97802230 97802239 97802248M454A4RA0000A00 97802061
50 97802345 97802738.... (2) 97802231 97802240 97802249 M454A5RA0000A00 97802062
63 97802346 97802739 .... (2) 97802232 97802241 97802249 M454A5RA0000A00 97802887
80 97802347 97802740 .... (2) 97802233 97802242 97802250 M454A8RA0000A00 97802888
100 97802259 97802741 .... (2) 97802234 97802243 97802250 M454A8RA0000A00 -
125 97802260 97802742 .... (2) 97802235 97802244 97802251 M400APRA0000A00 -
160 97802261 97802743 .... (2) 97802236 97802245 97802252 M400AQRA0000A00 -
200 97802262 97802744 .... (2) 97802237 97802246 97802252 M400AQRA0000A00 -
grease
( 11 cm
3
) = 97802100
ROD
+
PISTON
UNIT
(2) Specify stroke length (in mm).
450
11 505420-001
Dismounting
450
H
G
!
D4 D5
E4
E5
F
Ô
Ô
Ô
Kit&
!
Ô
12..17
12 34
32
1
12 34
32
1 + 2 + 3 + 4 +
grease

12 13 520969-001520969-001
Dismounting
450
E
D
!
A1 A2
B1 B2
C



Kit
!

Reassembly
453-454-450
Kit
A
B
A
B

14 15 520969-001520969-001
Reassembly
453-454-450
453 + 450
454
+
=
=
+
Kit
mounting
tools
Scraper Ø32 Ø40 Ø50
Ø63
Ø80
Ø100
LFS (453-450) + 454
Reassembly
453-454-450
M454--SP0000A00
M454--RP0000A00
M454--SA0000A00
M454--RA0000A00
M454--SF0000A00
M454--RF0000A00
453 + 450
454
CB
B
B
B
C
C
C
Kit
mounting
tools
Scraper Ø32 Ø40 Ø50
Ø63
Ø80
Ø100
LFS (453-450) + 454
454
453 450

16 17 520969-001520969-001
Reassembly
453-454-450
Kit
1
2
3
4
1
1
2
3
4
453 454
450
453 - 454
F
Ø (mm) N.m Inch.pounds
32 - 40 7 31,74
50 - 63 13,5 119,07
80 - 100 27,5 242,55
450
F
epoxy
!
F
Ø (mm) N.m Inch.pounds N.m Inch.pounds
32 7 31.74 1,5 13.23
40 7 31.74 3 26.46
50 13,5 119.07 4 35,28
63 13,5 119.07 5 44.1
80 27,5 242.55
8 70.56
100 27,5 242.55
125 60 529.2
160 - 200 100 882
4505420-001
Characteristics 453
454
450
F
Ø(mm) N.m Inch.pounds
32- 40 7 31,74
50- 63 13,5 119,07
80- 100 27,5 242,55
125 60 529,2
160- 200 100 882
320 ?? ???
✓
MOUNTINGS
!
4
505420-0
F
N.m
I
nch.pound
s
7
31,7
4
13,
5
119,07
2
7,
5
2
42,5
5
60
529,
2
100
882
??
???
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
!
4
Reassembly
453-454-450
Kit
ASCO Numatics, S.A.
Poligono Brazomar s/n – 39700 Castro Urdiales - Cantabria
Tel. [phone] - Fax [phone]
e-mail: webmaster[email protected]
web:www.asconumatics.eu

18 19 520969-001520969-001

20 21 520969-001520969-001