ascobloc ASCOLINE 700 Series User manual

EN
Translation from the original language
Operating Instructions for
ASCOLINE 700
AEP 500, AEP 508
Electric Tilting Frying Pan
Quality and Competence in
Stainless Steel

Operating instructions Ascoline 700, AEP 50x
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel.: [phone] Fax: [phone] E-mail: [email protected] AEP50x.doc last update: 19/11/2018
Subject to change without notice!
1
1 Table of Contents
Page
1 Table of Contents.............................................................................................................. 1
2 Details of the Appliance ................................................................................................... 2
3 Instructions on Safe-handling of the Appliance ............................................................ 2
3.1 General Instructions ............................................................................................................ 2
3.2 Safety instructions for operating, cleaning and repair......................................................... 2
3.3 Safety instructions for tilting ................................................................................................ 2
3.4 Instructions for transport ..................................................................................................... 3
3.5 Instructions on installation................................................................................................... 3
4 Installation ......................................................................................................................... 3
4.1 Setting up ............................................................................................................................ 3
4.2 Connections ........................................................................................................................ 3
5 Proper Use of the Appliance............................................................................................ 4
5.1 Operational start-up ............................................................................................................ 4
5.2 Operation ............................................................................................................................ 4
5.3 Cleaning .............................................................................................................................. 5
6 Repair and maintenance................................................................................................... 5
6.1 Repair and maintenance ..................................................................................................... 5
6.2 Measures to be taken for longer stoppages ....................................................................... 5
7 Faults and their Rectification........................................................................................... 6
7.1 Fault rectification ................................................................................................................. 6
7.2 Customer service ................................................................................................................ 6
8 Spare Parts ........................................................................................................................ 7
8.1 List....................................................................................................................................... 7
8.2 Illustrations .......................................................................................................................... 8
9 Declaration of Conformity .............................................................................................. 11
Annexes
•Technical Data Sheet
•Connection Diagram
•Cleaning and Care Instructions
Dear customer,
Read carefully through these operating instructions before putting the appliance into operation for the first time. They
contain important instructions on setting up, use and maintenance of the appliance. Pay special attention to the safety
instructions included in the text.
Keep these operating instructions in a safe place and ensure that they are accessible to the operating personnel at all
times. In addition to the instructions for operating, you will also find instructions and information for your servicing staff.
Hazard symbol description
General hazard symbol
Non-observance of the safety instructions means danger to persons (injury) or damage to
the appliance
Hot surfaces. Contact can lead to burns.

Operating instructions Ascoline 700, AEP 50x
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel.: [phone] Fax: [phone] E-mail: [email protected] AEP50x.doc last update: 19/11/2018
Subject to change without notice!
2
2 Details of the Appliance
Appliance type
Version
Ident. No.
Free
-
standing appliance
AEP 500 Electric tilting frying pan GN 2/1 6550.100
Wall an
d table
-
top appliance
AEP 508 Electric tilting frying pan GN 2/1 6650.100
(See data sheet in annex for technical data)
3 Instructions on Safe-handling of the Appliance
3.1 General Instructions
The equipment is a technical appliance that is only intended for commercial use.
The electric tilting frying pans are used for the preparation of food on a commercial scale.
The appliance is not suitable for space heating nor for the warming up of other materials – except those
normally used in frying and grilling.
Ventilation of the work rooms complying with the regulations is to be ensured.
The employers' liability insurance association (BG) rules “Working in Commercial Kitchens” of the
“Food Processing Industry” expert committee of the BG Central Office (BGR 111) are to be observed
when setting up and operating equipment.
Technical modifications to the appliance by unauthorised persons without written permission from the
manufacturer completely nullify any claims under the guarantee and invalidate any claims in respect of
product liability.
These instructions are to be made known to the members of staff affected in the context of an operating
directive.
It is not permitted to additionally load the tilting frying pan either horizontally or vertically when tilted!
3.2 Safety instructions for operating, cleaning and repair
Overheated fats and oils can be self-igniting. The preparation of food using fats and oils should not be left
unsupervised. Never try to extinguish fat or oil using water!
Several parts, such as the pan on the tilting frying pan, get very hot due to the high temperatures needed
for frying. Protect yourself by only touching the control elements provided and by wearing clothing that
prevents direct skin contact.
When opening the lid, only touch the bottom of the handle because otherwise there is a risk of burning
due to the escaping steam.
The system may only be operated and cleaned by personnel who have received appropriate instructions.
Maintenance and repair may only be performed by qualified specialists who have received training.
The manufacturer cannot be made liable for damage due to inexpert connection and handling. Claims
under the guarantee in such cases are null and void.
Before repair work is started, the appliance must be disconnected on all poles from the power (using
isolating equipment in the customer's supply, e.g. contact breakers).
3.3 Safety instructions for tilting
Hot food will be released at the spout when the appliance is tilted. Ensure that you are standing at the
side of the tilted pan when emptying the tilting frying pan and that no other persons are located in the
area where the food is being emptied.
When tilting and draining the pan, there is a risk of crushing in the area between the pan and
neighbouring appliances or the body of the appliance. Ensure that no other persons are located in the
danger zone when tilting the appliance. If anybody else should reach into the crushing area, stop the
tilting process immediately by releasing the button.

Operating instructions Ascoline 700, AEP 50x
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel.: [phone] Fax: [phone] E-mail: [email protected] AEP50x.doc last update: 19/11/2018
Subject to change without notice!
3
3.4 Instructions for transport
Transport ascobloc appliances only in the original packaging. This avoids unnecessary damage and
expense.
Check the appliance for damage.
Do not lift or shift the appliance by holding the top plate or the bottom edges at the sides of the appliance.
The bottom edges at the front and rear of the appliance are provided for this purpose.
3.5 Instructions on installation
The appliance is wired up in the factory as far as the connector. All connection work must be carried out
by an authorised specialist company. Allow the technical experts to look at these documents. The legally
acknowledged regulations (Germany VDE, Austria ÖVE, Switzerland SEV etc.) and the connection
requirements of the local electricity utility are to be observed.
Before beginning the installation work, it should be checked that the mains voltage, mains type and the
current rating of the circuit breaker match the values given on the type plates. An isolating device in the
customer's scope of supply that is effective on all poles must be provided, e.g. contact breakers with at
least 3 mm contact gaps, so that the appliance is disconnected from the power supply during repair and
installation work. Connection to an equipotential bonding system is available (check effectiveness).
Do not sharply bend or crush mains cables or damage them on sharp edges and route them so that they
cannot come in contact with hot parts. The power supply cable must be led through the appliance fully
sheathed, from the screwed connection to the entry of the terminal box. The appliance is intended for
permanent connection; connection via plug and socket is not permitted.
4 Installation
4.1 Setting up
Do not set up the appliance next to walls, kitchen furniture, decorations or similar items made of
flammable materials. Otherwise there is danger of fire. See data sheet with appliance description for
minimum distance. Local fire protection regulations must be strictly observed!
The appliance must be set up absolutely horizontal (use spirit level for alignment). Appliances with
adjustable feet can easily compensate for unevenness in the floor (+/- 20 mm) by turning the bottom ends
of the feet. If set up on a plinth, fit shims underneath to compensate for unevenness where required.
4.1.1 Free-standing set-up
If the appliance is to be set up on its own, suitable means are to be used to protect it against tipping over
and shifting.
4.1.2 Setting up appliances in groups or blocks
When setting up in groups or blocks, the appliances must be joined together by connecting elements
provided for this purpose. This is for the sake of hygiene. Observe appliance setting up sheets or
assembly diagram (data sheet in annex).
4.2 Connections
Details of connections for the media can be taken from the accompanying connection diagram and
appliance description. Check whether the size and position of the electrical connections on the customer
side correspond to the information in the connection plan, appliance description or installation plan.
The terminal box for the connections is located behind the front panel A (see data sheet). Make the
connections as shown in the annex or in the connection diagram accompanying the appliance.
The number of the connection diagram is to be found on the type plate. Once the electrical connections
have been made, close the cover of the terminal box and screw the front panel in place again.
4.2.1 Free-standing appliances
The connections can be made from below or from the rear from a closed installation space. With the
connection from below, the pipe length must be 50 mm above the floor surface.
4.2.1.1 Connection from the rear when appliance on a plinth
The penetrations are to be made in compliance with the known DIN and VDE regulations.
The connections can be through the rear wall. The necessary penetrations should correspond to the
following figure. The cable penetrations must be made in compliance with the VDE regulations.

Operating instructions Ascoline 700, AEP 50x
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel.: [phone] Fax: [phone] E-mail: [email protected] AEP50x.doc last update: 19/11/2018
Subject to change without notice!
4
Front view – position of the penetrations for connections when the appliance is on a plinth
4.2.2 Wall/table-top appliances – attached to an installation wall, cantilever or wall-mounted frame
When attaching the appliance to an installation wall, cantilever or on a wall-mounted frame (ACC 881),
the appliance connections from below or from the rear are to be used.
4.2.3 Wall/table-top appliances – connected through the rear wall
On the right-hand side in the rear corner is a bracket that is screwed on with downwards penetration that
covers the access to the installation channel to the rear. Remove the bracket, turn it through 180° and
screw it back on so that the penetration in the bracket now frees up access to the rear and covers the
downwards access.
4.2.4 Setting up the AEP 508 as a table-top appliance
If setting up a table-top appliance (AEP 508), it is necessary to cut out a 620x480 mm section to hold the
lifting cylinder (lambda motor) (also see dimensions in the data sheet).
5 Proper Use of the Appliance
5.1 Operational start-up
Remove the protective film before placing into operation
Clean the appliance with dilute soap solution.
Check that the lid hinge functions properly before placing into operation for the first time. If the lid
no longer remains standing in the uppermost position or does not close automatically in the lower
position, the hinge should be adjusted as described in Section 6.1.
5.2 Operation
Fill the pan but do not exceed the maximum filling level marked on the rear wall of the basin.
The tilting frying pan is placed into operation using the illuminated push-button on the right (green)
underneath the operating panel.
Set the desired temperature with the knob for the corresponding frying zone. The temperature control
knob is located on the operating panel.
When the frying zone is switched on, the green or yellow indicator light will be lit.
When the preselected temperature is reached, the yellow light goes out.
If the tilting frying pan is held in readiness, keep the surface temperature as low as possible.
Tilting and lowering the pan is controlled via the buttons. The illuminated push-button on the right (green)
is the main electrical switch for the appliance. It lights up green after it is pressed and thus indicates the
operational readiness of the appliance for tilting and lowering the pan.
Fully open the lid before tilting, the heating zones will switch off automatically. (If the pan is tilted with the
lid closed then the pan will hit the lid and overload the motor).

Operating instructions Ascoline 700, AEP 50x
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel.: [phone] Fax: [phone] E-mail: [email protected] AEP50x.doc last update: 19/11/2018
Subject to change without notice!
5
Pressing the black button on the right with the “↑” symbol will tilt the pan and the food can be emptied in a
continuous stream via the spout on the pan.
If pressed for a long time, the pan will tilt until the limit stop. An electrical limit switch ends the tiling
process. If the button is released before the limit stop, the pan immediately stops in a tilted position. This
enables precise dosing of the food into other containers.
Pressing the black button on the right with the “↓” symbol lowers the pan. The lowering process is carried
out at a faster speed than tilting. (Observe the safety instructions!)
If the appliance is being taken out of use, set all knobs to “zero” and switch off the illuminated push-button
on the right (green).
5.3 Cleaning
Please observe the hygiene regulations in your company! The instructions in this document are not a
substitute for such regulations (observe the tips for handling stainless steel appliances in commercial
kitchens!).
ATTENTION! Appliances may not be cleaned using water under pressure (spraying with water hose or
steam jet or pressure washer). The appliance is to be shut off if the surroundings are to be cleaned using
such means!
The appliance must be shut off and adequately cooled down before cleaning. Appliance parts or
accessories that come in contact with foodstuffs must be cleaned thoroughly with cleaning agents and
then rinsed off with tap water. Flammable liquids are not to be used for cleaning.
To avoid interruptions in operation and for hygiene reasons, the appliance should be cleaned daily after
use.
Frying pan
The frying surface has been specially treated at a micro level. Therefore, do not clean the tilting frying
pan with steel wool soap pads (e.g. AKO pads, Abbrazzo) or other abrasive cleaning aids. Do not use
any sharp utensils to remove food residues from the tilting frying pan because this will scratch and deform
the frying surface. We recommend that you heat the tilting frying pan to the max. power level. As soon as
the yellow indicator light for the control system goes out, switch off the tilting frying pan and fully douse it
with water. The food residues can now be removed using a plastic spatula.
In the case of stubborn dirt, spray the special cleaner “Combi-Clean” onto the tilting frying pan and let it
take effect for about 10-20 minutes. Then clean with a coarse sponge and rinse out with clear water.
Wipe out the tilting frying pan with cloths.
Top plate
With stubborn deposits, spray commercially available stainless steel cleaning agent onto the top plate
and let it take effect for about 10-20 minutes. Then clean with a coarse sponge and wipe out with clear
water. Do not flood the top plate – wipe it out with cloths.
ATTENTION! The cleaning agent to be used must be free of chlorine and fluorine compounds as these
halides can attack even high-quality stainless steel.
6 Repair and maintenance
6.1 Repair and maintenance
Please also observe the cleaning and care instructions in the annex!
Lid hinge (Figure 5)
If the lid no longer remains standing in the uppermost position, the lid hinge must be readjusted. To do
this, unscrew the protecting cap (S) and turn the screw inside to the right using an Allen key.
Lubricating the lid hinge (e.g. POLYLUB WH2 from the Klüber company – lubricant for food processing
technology)
If the lid is difficult to move, unscrew the protecting cap on the opposite side of the spring adjustment
screw (S) and lubricate the grease nipple using a commercially available grease gun.
In addition to that they require, apart from specified inspections, no maintenance or servicing.
6.2 Measures to be taken for longer stoppages
Clean the appliance thoroughly. Disconnect the appliance from the mains.

Operating instructions Ascoline 700, AEP 50x
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel.: [phone] Fax: [phone] E-mail: [email protected] AEP50x.doc last update: 19/11/2018
Subject to change without notice!
6
7 Faults and their Rectification
7.1 Fault rectification
Always disconnect the power plug before starting any repair work!
Fault Cause Remedy
Green indicator light is on,
but there is no heat
Heating, power controller or
temperature limiter defective,
one phase has failed
Replace faulty component
Electric tilting frying pan is
not producing any heat
Power connection to appliance
interrupted
Fuse in customer supply is open
Green indicator light is on,
but there is still no heat
-> heating element defective
Restore supply
Restore supply
Replace heating element
Contact breaker trips
repeatedly
Wrong contact breaker or short-
circuit
Replace
Green indicator light does
not light up when the
appliance is switched on
Mains connection or contact breaker
defective
Indicator light is faulty
Replace contact breaker
Tilting frying pan does not
tilt
Green control light does not light up
after pressing the “On” button for
lifting/lowering?
Replace the fuse in customer supply
Restore the power connection to the
appliance
Appliance is switched on,
the green control light is lit
but the appliance still
doesn’t lift/lower
Motor fuse is faulty
Replace the motor fuse
The fuse repeatedly trips
when switching on the
“On” button for
lifting/lowering
Wrong contact breaker or short-
circuit
Replace contact breaker
Replace faulty component
Lid no longer remains
open in the uppermost
position or the
intermediate positions
Spring pressure in the lid hinge is
too low
Adjust the lid hinge, as described in
section 6.1.
Lid is difficult to open and
close or no longer closes
by itself
Lubrication for the lid hinge is no
longer sufficient.
Lubricate the lid hinge, as described
in section 6.1.
A repair may only be performed by trained, qualified specialists. Please give us the appliance number
and the type designation that are on the appliance type plate. The plate is located on the front cover A of
the appliance (see connection diagram).
7.2 Customer service
ascobloc Customer Service: Tel. [phone]
Fax [phone]
E-mail kun[email protected]

Operating instructions Ascoline 700, AEP 50x
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel.: [phone] Fax: [phone] E-mail: [email protected] AEP50x.doc last update: 19/11/2018
Subject to change without notice!
7
8 Spare Parts
8.1 List
Item Name Type / Version Art. No. Remarks
1.
Appliance foot
AEP 500 08/6232
2.
Heating element box 3.5
kW
09/1020 X
3.
Shaft seal
08/1004 X
4.
Indicator light, yellow
09/2093 X
5.
Indicator light, green
09/2092 X
6.
Knob
09/2662
6.1
Leaf spring for knob
12/3657
7.
Scale ring 50
-
260
°C
08/2938
8.
8.1
Fine fuse 4 A
Fuse terminal 09/2017
09/2095
X
X
9.
Temperature limiter
09/1687 X
10.
BG lid hinge
04/9664 X
10.1
Fittings grease 50 g
15/1659 X
11.
Toroidal transformer
09/1271 X
12.
Bridge rectifier
09/1272 X
13.
Reed contact
09/1273 X
14.
Relay
T92 30A
09/1484 X
15.
Relay
12 V DC
09/1274 X
16.
Freewheeling diode
09/1279 X
17.
Condenser
09/2527 X
18.
Knurled knob
AEP 508 08/1320
19.
Ball knob
09/2245
20.
Lambda motor
09/1316 X
21.
Pivot bolts
08/1250 X
22.
BG illuminated push
-
button
04/10748 X
23.
BG push
-
button
04/10749 X
24.
Throttle
09/2526 X
25.
Head of joint rod
08/2436 X
26.
BG cable harness, right
04/10198 X
27.
BG cable harness, left
04/10645 X
28.
Temperature controller
09/2085 X
X = replacement or repair only by authorised specialist company

Operating instructions Ascoline 700, AEP 50x
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel.: [phone] Fax: [phone] E-mail: [email protected] AEP50x.doc last update: 19/11/2018
Subject to change without notice!
8
8.2 Illustrations
Figure 1 Front view of the operating elements (AEP 500 shown)
Figure 2 Operating elements (view from front and below) with eating element boxes
(AEP 500 shown)

Operating instructions Ascoline 700, AEP 50x
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel.: [phone] Fax: [phone] E-mail: [email protected] AEP50x.doc last update: 19/11/2018
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9
Figure 3 Electrical installation (AEP 500 shown)
Figure 4 Electrical installation (AEP 500 shown)

Operating instructions Ascoline 700, AEP 50x
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel.: [phone] Fax: [phone] E-mail: [email protected] AEP50x.doc last update: 19/11/2018
Subject to change without notice!
10
Figure 5 Lid hinge (AEP 500 shown)

Operating instructions Ascoline 700, AEP 50x
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel.: [phone] Fax: [phone] E-mail: [email protected] AEP50x.doc last update: 19/11/2018
Subject to change without notice!
11
9 Declaration of Conformity
EC Declaration of Conformity for the CE Mark
The manufacturer
Gastro-Gerätebau GmbH
Grüner Weg 29
D-01156 Dresden
hereby declares that the appliances described below
Appliance type
Version
Ident. No.
Free
-
standing appliance
AEP 500 Electric tilting frying pan GN 2/1 6550.100
Wall and table
-
top appliance
AEB 508 Electric tilting frying pan GN 2/1 6650.100
satisfy the provisions of
the Machinery Directive 2006/42/EC,
the EMC Directive 2004/108/EC,
the Low Voltage Directive 2006/95/EC,
including modifications valid at the time of the declaration.
The following harmonised standards were applied:
DIN EN 55014-1:2007-06 Electromagnetic compatibility - Requirements for household appliances,
electric tools and similar apparatus
Part 1: Emission
DIN EN 55014-2:2002-08 Electromagnetic compatibility - Requirements for household appliances,
electric tools and similar apparatus
Part 2: Immunity
DIN EN 60335-2-39:2003-11 Household and similar electrical appliances - Safety - Part 2-38:
Particular requirements for commercial electric griddles and griddle grills
EN 60335-1:2007-02 Household and similar electrical appliances - Safety - Part 1:
General requirements
The following national or international standards (or parts/clauses thereof) and specifications were
applied:
DIN 18857-1:2003-10 Equipment for commercial kitchens - Part 1: tilting frying pans,
requirements and testing
Dresden, 25/11/2015
p.p. R. Ziegler
Technical Director