ASE SIVAJET MONO User manual

SIVAJET MONO
BRIEF USER MANUAL
for machine operator and maintenance staff
do not operate the machine before fully understanding the user manual
Do not hesitate to contact us if you have any queries:
ASE MAK. İNŞ. ELEKTRİK. SAN VE TİC A.Ş.
ADRESS: GERSAN SAN. SİT. 2307 SK. NO:54 ANKARA - TURKEY
HOTLINE: [phone] FAX : [phone] WE : .ase-co .com

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A. FOREWORD
Founded in 1996, ASE is the first company in Turkey to manufacture plaster/mortar mixing, pumping and spraying
machines.
With its professional production and management staff, ASE has closely follo ed the latest technological developments
and today it is the greatest company of the industry in Turkey.
With the largest manufacturing substructure of Turkey in the plastering and screed machines, ASE is one of the leading
machinery manufacturers of the industry in the orld.
As ASE puts a great emphas is on quality in manufacture, it makes machines as compliant to international standards and
suitable for harsh site conditions. It has ISO 9001:2008, CE, GOST-R quality certificates.
ASE manufactures all its machinery in Turkey ith engineers and technicians - all experts in their fields, under high quality
standards. The company exports its economic, efficient and high quality products to more than 40 countries, including
especially the European countries.
As ell as ASE's being the market leader and pioneer in Turkey, ASE machinery is also operated in a great number of
regions all around the orld in an efficient and satisfactory manner. ASE properly represents the Turkish Products image
and quality in the international arena.
Adopting the principle "real ork begins aſter sales", ASE puts so much importance on aſter sales support and service. It
responds to customer demands s iſtly and creates fast solutions.
Anyone from any part of the orld contacting us any time ould find the ell-kno n Turkish friendliness and cordiality.
We ill be happy to share all our kno ledge and experience ith you.
Partially or totally copying, reprint and translation of this document is only ith clear and explicit permission by our
company.This manual may not republished partially or completely or used unauthorized for the purpose of
competition.We reserve the right to make technical changes for improvement.

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EC DECLARATION OF CONFORMITY
MANUFACTURER
NAME : ASE MAK. İNŞ. ELEKTRİK. SAN VE TİC A.Ş
ADDRESS : GERSAN SAN. SİT. 2307 SK. NO:54 A NKARA - TÜRKİYE
TEL : [phone] FAX: [phone] WE : www.ase-co .com
Name and Address of the
Person authorised to compile the
technical file : ALİ TUNA
GERSAN SAN. SİT. 2307 SK. NO:54
ANKARA - TÜRKİYE
The undersigned declares that the described products meet the essential requirements of the belo mentioned standards
as based on Machinery Directive 2006/42/EC, Lo Voltage Directive 2006/95/EC.
The item of equipments hich identified belo has been subject to internal manufacturing checks ith monitoring of the
final assesment by ASE MAK. İNŞ. ELEKTRİK. SAN VE TİC A.Ş
MACHINE DESCRIPTION : MIXING, PUMPING AND SPRAYING MACHINES
MODELs : SIVAJET MONO
APPLICA LE DIRECTIVES :
2006/42/EC MACHINE SAFETY DIRECTIVE
2006/95/EC LOW VOLTAGE DIRECTIVE
APPLICA LE REGULATIONS :
EN ISO 12100:2010, EN 60204-1: 2006+A1:2009
SIGNED ON E HALF OF THE MANUFACTURER
NAME : ALİ TUNA
POSITION : General Manager
PLACE/ DATE : GERSAN SAN. SİT. 2307 SK. NO:54
ANKARA - TÜRKİYE
SIGNATURE :

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This machine is only used to
make plaster application by mixing all sorts of dry mixture
materials, all the time, automatically until its homogeneous and pumping or spraying
it. Any other usage beyond the materials and the purpose is considered contrary to the
procedure and means misuse of the machine.
The safety equipment of the machine is used to prevent any industrial accident.
Removal, replacement or disabling functions of these may cause an industrial accident.
In these cases the responsibility belongs to the user.
This machine’s automation, electrical and mechanical systems are guaranteed for
years. User errors or any errors caused by improper usage of the machine according
to the user manual will be excluded from the warranty.

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B. APPLIED DIRECTIVES AND STANDARDS
This machine is manufactured according to the directives and standards listed belo .
Directives
2006/42/AT Machine Directives (MD)
2006/95/AT Lo Voltage Directives (LVD)
Standards
EN ISO 12100:2010
Safety of machinery
-
General principles for design
-
Risk
assessment and risk reduction
EN ISO 13857:2008
Safety of machinery
-
Safety distances to prevent hazard zones
being reached by upper and lo er limbs
EN 60204-1:2006
Safety of machinery
-
Electrical equipment of machines Part 1:
General requirements

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C. SAFETY
1. Used Safety Signs and Meanings
Symbol
Meaning
Description
General Danger
Shows that fatal/serious accident can happen and/or
the product can be seriously damaged if manual is not
followed.
High Voltage This mark indicates electrical hazards that could result
in personnel in ury or death.
Entanglement Hazard
(hand in gears)
Moving parts can crush and cut. Follow lock-out
procedures before servicing..
Important Note Warning sign about the important points and issues.
Manual Indicates that you need to read the manual before
operation.
Glove Related work in the area where the mark is found,
appropriate protective gloves is essential.
Protection Headset Where this sign is located, appropriate headset or ear
plugs must be used.
Security Cover
In case of opening part where the mark is expressed to
be at risk. This cover can only be opened by experts
and trained persons, if the main switch is off and it is
forbidden to operate the machine while the cover is
open.

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2. Status And Control Of Security Systems
The security functions belo are used in this machine:
- Emergency Stop Button
- Protective Covers
After receiving the machine, security equipment dysfunction or defect is under your responsibility. You must check and
document about the security equipment repeatedly in time.
You might need extra control in the cases belo :
• After setting up the machine and making its connections
• After changing the location of the machine
• If the machine asn’t used in a hile
• After maintenance and repair
If you spot any defects or failures in the security equipment stop the machine immediately. And fix the fla s before
operating again.

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CAUSES OF DANGER
Even though the machine isn’t working at that moment do not touch the rotating parts of the machine before turning the
main switch off.
Before operating the machine make sure that there is no one dangerously close to the machine.
Do not insert your hand inside the screw pumps and the mixer shaft while the machine is working at any
circumstances.
SAFETY EQUIPMENTS
Emergency stop button is used to stop the machine in a dangerous situation.
When the emergency stop button is pressed:
ump stops.
Motor gets deactivated. Emergency stop
All of the control panel buttons and switches get deactivated.
To cancel the EMERGENCY STO situation, remove the EMERGENCY STO button from its locked position by turning it.

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BASIC SAFETY SIGNS
The terms below are used for especially important phrases inside the user manual.
NOTICE:
Economical usage of the machine is supervised at special statements.
CAUTION!
Special statements, orders or restrictions are only made to prevent damages.
CAUTION!
Only operate this machine; when the technical aspects are free of deficiencies, with an appropriate purpose, when you are
aware of the safety information, according to the user manual.
Any error that might affect the job safety should be handled immediately by using the maintenance and repair sections in
the user manual.
We would like to mention the primary safety rules first to make it as clear as we can for you.

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ASIC SAFETY SIGNS
1. On the machine should be paying attention to all safety and hazard and ill be kept in legible form.
2. At least once every ork shift and the lack of externally visible damage must be controlled! Significant changes to the
machine immediately stop and notify the person concerned.
3. The changes, hich ill not provide the security of machine, additions and adjustments, do not do this ithout talking
to producers. This also applies to be installed to the safety equipment.
4. Spare part is required to comply ith the technical requirements of the manufacturer's replacement.
5. Only should use personnel have been trained or taught. For handling, preparation, maintenance and protection must
be clearly identified of personnel qualifications.
6. Apprentice, trainee or general personnel training ithin the frame ork should be operated in the machine only under
the supervision of a person experienced.
7. The study of electrical machinery only may be made by an intern electricians or a trainee electrician in accordance
ith the technical supervision.
8. Run - stop process and control signals, should be considered according to the user manual.
9. Is the machinery not closed entirely during maintenance and repair should be taken prevent to unexpected starting.
(E.g. closure of main s itch and key removal or fact sheets on the main s itch).
10. Before cleaning the machine ith pressurized ater due to security and interoperability, should cover all the open
parts prohibited from entering the ater and be sure there is no energy in the system.
11. Only must be used original fuses on the ritten current intensity.
By orking ith electricity transmission parts in an emergency situation must be kept a second person to cut off electrical
current

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12. When the machine is moved in a short distance, all of the electricity connections should be discontinued. After moving
the machine, reconnect the machine with electricity grid.
13. The machine should be placed in a way it won’t fall over. Hazardous actions should be avoided.
14. While carrying the material transfer hose, be sure that the area is safe and pull without bending it around sharp
corners.
15. Before releasing the couplings of the mortar hose decrease the pressure level inside the hose.
16. While dealing with blockage, employees must stand at a distance that mortar won’t affect them. And these employees
must wear safety goggles.
17. If continuous sound – pressure is over 85 dB (A) use sound-proof material.
18. Use safety equipments such as safety goggles, safety shoes, work clothes, work gloves and skin protection cream
(optional) if needed.
19. Depending on the need the machine should be checked up by an expert. (at least once a year)

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OVERVIEW
6
1 7
2
3 8
4
5 9
10
11 12
PO
S
DESCRIPTION OF COMPONENTS
POS
DESCRIPTION OF COMPONENTS
1
MIXER
MOTOR
9
PUMP
2
MIXER
MOTOR FLAN
GE
10
MORTAR OUTPUT FLANGE
3
MIXING VESSEL
11
FLOWMETER
4
CONTROL PANEL
12
AIR
-
WATER REGULATOR SYSTEM
5
SIVAJET
CHASSIS
6
PROTECTIVE GRILL
7
BUNKER
8
HANDY K2
COMPRESSOR

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FUNCTION DESCRIPTION
Using the mortar made of the fabrication dry material;
Gypsum plasters,
Plasters ith lime and gypsum,
Cement based plasters,
Plasters ith lime,
Interior and outdoor plasters,
Grouting mortar,
Self leveling compounds,
Mortar for fixing door frames,
Insulating plasters,
Reinforcing and anchoring mortars,
Self leveling floor screed,
... and many others can be produced.
The machine is made by small, hand-sized and light- eight pieces for better and faster shipping.

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TECHNICAL INFORMATION
Pump capacity
:
*
13 l/
min
With a different pump
:
6
-
30 l/
min
Pump pressure
:
*
20 bar
Pump distance
:
*
30 m
Operating voltag
e
:
230 V, 20
-
70 Hz
Pump motor
:
3,0 kW
Po er supply
:
230 V monofaze
Po er cable
:
3x4 mm
2
Protective fuse
:
1x25 A
Water connection
:
3/4”
Water pressure
:
At least
2,5 bar
Compressor capacity
:
0,9 kW, 250 l/
min
Control panel
:
pneu
mati
c
Pump h
ose
:
Ø 25 mm
Loading height
:
1060 mm
Size (L/W/H
)
:
1100/730/1400 mm
Weight
:
165 kg
(363.76 lb)
* The parameter may vary according to motor speed, mortar quality, composition of mortar, viscosity of mortar, type of pump,
condition of pump, diameter of mortar hose.

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MORTAR PUMP
1. D 4-1/2 stator can be operated up to 30 bar pressure.
2. The possible handling distance depends on the viscosity of the mortar and the diameter of the mortar hose. Thick
mortar with define particles have worse handling traits than fluid materials, fillers, liquid floor screed etc.
3. If the operating pressure will be over 30 bar pressure, we advise you to use a thicker mortar hose.
4. To prevent failures and corrosion on the spare parts use the original:
• Rotor
• Stator
• Mixer
• Mortar hose
These were manufactured to be constructional matches with each other and the whole of the machine.
Otherwise, the mortar quality will decrease and the machine will be out of guarantee.
WARNING!
The main switch should be at the “off” position when plugging and unplugging the mortar pump.
Never operate the pumper when it’s dry.

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STARTING THE OPERATION
Keep the ASE SIVAJET unit as close as possible to the orkplace.
Fasten the brake heels before starting the operation.
Before using, check the connections bet een units.
1) Construction electricity – Control panel connection
2) Control panel – Mixer motor connection
3) Control panel - Compressor connection
4) Compressor - Air-Water Regulator connection
5) Tank- Water pump connection
6) Air-Water Regulator – Air hose connection
7) Air- ater Regulator- Mixing vessel ater input connection
8) Mortar output flange coupling – Mortar hose connection
9) Mortar hose - Spray gun connection
Make sure that the pneumatic control valve on the spray gun is at the “off” position.
A B C D
Notice these before providing electricity to the control panel:
 Main s itch should be at the “off” position
 The ater pump s itch should be at the “0” position.
 The cover of the control panel should be closed.
A
:
Mortar hose
B
:
Air hose
C
:
Pn
eumatic control valve
D
:
Spray guy

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STARTING THE OPERATION
Water pump must be used under water pressure below 2,5 bar.
Preliminary:
Keep a few 200lt barrels in the workspace.
You will achieve the required water pressure by suctioning from the barrel with the water pump.
When the water is supplied from the barrel, the suctioning hose must be covered with filter strainer and the air inside the
water pumper must be evacuated.
To evacuate the air inside, quickly dip and remove the suctioning hose hanging into the barrel. (3-4 times)
See the pressurized water output by opening the relief valve on the air-water regulator block.
Set the main switch on the control panel to “1” position.
Set the water pump switch to “1” position (manually).
Set the water pump switch to “2” position, after reading the pressure value 6-7 bar on the manometer (water).
ress the water button, taking in some of water inside the mixing vessel and adjust the flow meter setting by inspecting
the level of float by rotating the water flow adjustment valve.
ress the start button.
Evacuate the water by positioning the pneumatic control valve on the spray gun to “open”.
Fill the bunker with the dry mixture using a bag ripper over the protective grill.

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The protective grill must be closed during the operation process all the time.
CLACK LEVER
Mix the water and the dry material by opening the dry material bunker clack.
You can change the density of the mixture with the water flow adjustment valve on the flow meter.
To keep the machine working you should supply the bunker vessel with dry material all the time during the operation.

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TAKING A REAK
You should take a break after considering the chemical properties of the mixture.
CAUTION!
Due to the possibility of material setting the hose might become unusable.
NOTICE:
Manufacturer’s processing instructions must be follo ed.
The pump must be cleaned before taking longer breaks.
Even though the machine orks fine after short breaks, it effects it may change the consistency of the material a bit.
So henever this occurs please do not change the ater flo , instead ait until the consistency turns back to its old
state.

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END OF THE OPERATION and THE CLEANING PROCESS
Fully evacuate the mortar inside the mortar hose and the mixing vessel.
WARNING! Make sure the pressure inside the mortar hose decreases.
Separate the spray gun and the mortar hose.
ress the stop button.
1
1
2
Unplug the power strip (1)
Using the fastened lock open the mixer motor flange (2)
DO NOT OPEN THE MIXER MOTOR FLANGE COVER AND THE BUNKER GRILL WHILE THE MACHINE IS
WORKING.
Unplug the plug on the mixing vessel flange and open it by using the tensioning lever.