Knauf PFT SWING L FC 230V User manual

Table of Contents
2018-03-29
Operating manual
PFT SWING L FC 230V – 400V AIRL SS
Part 2 C Declaration of Conformity
Overview - Operation and service
Article number of the machine: 00 45 13 36 S ING L FC-230V AIRLESS
Article number of the machine: 00 53 14 53 S ING L FC-400V AIRLESS
Article number of the machine: 00 45 13 35 S ING L FC-230V AIRLESS
Article number of the machine: 00 53 13 48 S ING L FC
-
400V AIRLESS
Article number of the operating manual: 00 51 10 06
Read the operating manual prior to starting any work!

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© Knauf PFT GmbH & Co.KG
P.O. Box no. 60 97343 Iphofen
Einersheimer Straße 53 97346 Iphofen
Germany
Tel.: [phone]
Fax: [phone]
Technical hotline [phone]
[email protected]
Internet: www.pft.eu

PFT S ING L FC 230V – 400V AIRLESS Overview - Operation and service
Table of Contents
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1 C Declaration of Conformity ......................... 6
2 xamination ...................................................... 7
2.1 Examination by machine operator ........... 7
2.2 Periodic inspection ................................... 7
3 General information ......................................... 7
3.1 Information regarding the operating
manual ................................................. 7
3.2 Keep the manual for future reference ...... 8
3.3 Division .................................................... 8
4 Technical data ................................................... 8
4.1 General information ................................. 8
4.2 Connected value 400 V ........................... 8
4.3 Connection value 230 V ........................... 9
4.4 Operating conditions ................................ 9
4.5 Power values of the Airless 306 pump
unit ....................................................... 9
5 Dimension sheet of SWING airless L ........... 10
6 Dimension sheet of SWING airless L with a
bag squeezer .............................................. 10
7 MC test .......................................................... 11
8 Sound power level .......................................... 11
9 Vibrations ........................................................ 11
10 Name plate .................................................... 11
11 Quality Control sticker ................................. 11
12 Assembly of SWING airless L ..................... 12
12.1 Overview .............................................. 12
13 Assembly units ............................................. 13
13.1 Airless 306 pump unit .......................... 13
13.2 Control cabinet article
number 00451361 ............................. 13
13.3 Control cabinet 400 V Item number
00531099 ........................................... 14
14 Connections .................................................. 14
14.1 Mortar hose connection ....................... 14
14.2 Connection cable 230V ........................ 15
14.3 Electrical connection 400 V .................. 15
15 Operating modes ........................................... 15
15.1 Selector switch pump motor ................. 15
15.2 Speed controller ................................... 16
16 Accessories ................................................... 16
17 Spare parts service ....................................... 16
18 Information service ....................................... 16
19 Intended use of SWING airless L ................. 17
19.1 Intended purpose of S ING airless L .. 17
19.2 Intended purpose of the spray gun ...... 17
20 lectrostatic charge ...................................... 18
20.1 The machine must be earthed ............. 18
20.2 Ventilation ............................................. 18
21 Supply pressure ............................................ 18
21.1 Supply pressure of the machine ........... 18
21.2 Recoil of spray gun ............................... 18
22 Safety rules .................................................... 19
23 Description of SWING airless L ................... 19
23.1 Functioning principle of S ING
airless L .............................................. 19
24 Material: ......................................................... 19
24.1 Flowability / Flow characteristics .......... 19
25 Transport, packing and storage .................. 20
25.1 Safety instructions for transport ........... 20
25.2 Transport inspection ............................. 20
25.3 Transport .............................................. 21
25.4 Transport with passenger car ............... 21
26 Packaging ...................................................... 22
27 Preparing the working place ........................ 22
27.1 Danger of death from electric current! .. 22
28 Operation ....................................................... 23
28.1 Safety ................................................... 23

PFT S ING L FC 230V – 400V AIRLESS Overview - Operation and service
Table of Contents
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29 M RG NCY-STOP button ......................... 24
30 Preparing the machine ................................. 24
31 Connecting the power supply 230V ............ 25
32 Connecting the power supply 400 V ........... 26
33 High-pressure hose ...................................... 26
33.1 Connecting the high-pressure hose ..... 26
33.2 Tips from practical experience ............. 27
33.3 Storage and shelf life ........................... 28
33.4 Rinse the rotor / stator before use ....... 29
33.5 Connecting a spray gun ....................... 29
33.6 Inserting the reverse nozzle in the
nozzle protector ................................. 30
34 Filling the material container with
material ....................................................... 30
34.1 Pre-lubricating the pump ...................... 30
35 Working with the bag squeezer ................... 31
35.1 Assembling the bag squeezer .............. 31
36 Protective equipment ................................... 32
36.1 Risk due to material spraying ............... 32
37 Monitoring the machine ............................... 32
38 Switching on SWING airless L..................... 33
38.1 Main switch .......................................... 33
38.2 Securing the spray gun ........................ 33
38.3 Switching on the display ...................... 33
38.4 Setting the cut-off pressure (Pstop) ..... 33
38.5 Setting the switch-on pressure
(Pstart) ............................................... 34
39 Display function with dry run protection ... 34
39.1 Functional description .......................... 34
39.2 Settings view ........................................ 34
39.3 Activate / deactivate ............................. 35
39.4 Setting parameters ............................... 35
39.5 Monitoring activation ............................ 35
40 Risk of fire and explosion ............................ 36
41 Putting the machine into operation ............ 37
41.1 Selector switch pump motor ................. 37
41.2 Moving the safety lever ........................ 37
41.3 Pressing the trigger.............................. 38
42 Setting the spray pattern ............................. 38
42.1 Spray pattern ....................................... 38
42.2 Spraying the material ........................... 38
42.3 Interruption of work .............................. 39
43 Stopping in case of emergency /
M RG NCY-STOP button ...................... 39
43.1 EMERGENCY-STOP button ............... 39
44 Action in case of power cut......................... 40
44.1 Turn the selector switch of the pump
motor to position “0”........................... 40
45.1 Restarting after a power failure ........... 41
46 Work on troubleshooting ............................. 41
46.1 Reaction in the event of faults ............. 41
46.2 Fault displays ....................................... 42
46.3 Faults ................................................... 42
46.4 Safety ................................................... 42
46.5 Table of faults ...................................... 43
46.6 Signs for blocked hoses: ..................... 44
46.7 Causes for this could be: ..................... 44
46.8 Earlier damage to the high-pressure
hose ................................................... 44
47 Removal of clogging in hoses .................... 45
47.1 Removal of clogging in the spray
nozzle ................................................ 45
47.2 Change the direction of rotation of the
pump motor in case of clogging ........ 46
47.3 Turn the nozzle handle 180° ................ 46
47.4 The clogged spray nozzle is not
cleared ............................................... 46
47.5 Cleaning the spray nozzle during daily
usage ................................................. 47
47.6 Switch machine back on after
blockage has been cleared ............... 47
48 nd of work / clean machine ....................... 47
48.1 Emptying the material container .......... 47
48.2 Pressure-free system/pressure
release ............................................... 48
48.3 Removing the spray nozzle ................. 48

PFT S ING L FC 230V – 400V AIRLESS Overview - Operation and service
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49 Filter element of SWING airless L ............... 49
49.1 Cleaning the filter element ................... 49
49.2 After cleaning ....................................... 49
50 Replacing the pump ..................................... 49
50.1 Secure against restarting ..................... 49
50.2 Change pump ...................................... 50
50.3 arm surfaces of the pump unit .......... 50
50.4 Remove filter element .......................... 50
50.5 Damaged pump unit ............................ 51
51 Switching off SWING airless L .................... 52
52 Maintenance .................................................. 52
52.1 Safety ................................................... 52
52.2 Remove connection cable .................... 53
52.3 Environmental protection...................... 53
52.4 Maintenance plan ................................. 53
52.5 Lubricate the sealing unit ..................... 54
52.6 Actions after completed maintenance .. 54
53 Disassembly .................................................. 55
53.1 Safety ................................................... 55
53.2 Disassembly ......................................... 56
54 Disposal ......................................................... 56
55 Index ............................................................... 57

PFT S ING L FC 230V – 400V AIRLESS Overview - Operation and service
C Declaration of Conformity
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1 C Declaration of Conformity
Company: Knauf PFT GmbH & Co. KG
Einersheimer Straße 53
97346 Iphofen
Germany
declares under our sole responsibility that the product:
Type of machine: SWING airless
Type of equipment: Feed pump
Serial number:
Guaranteed sound power level: 78 dB
is in conformity with the following CE directives:
• Outdoor Directive (2000/14/ C),
• Machinery Directive (2006/42/ C),
• Electromagnetic Compatibility Directive (2014/30/ U).
Operative Conformity Assessment according to Outdoor Directive 2000/14/EC:
Internal production control as per article 14 paragraph 2 in connection with annex V.
This declaration only refers to the machine in the state in which it has been placed on the market. Parts
subsequently added by the user and/or subsequent interventions are not covered. This declaration ceases to
be valid if the product is converted or changed without consent.
Person authorised to compile the relevant technical documentation:
Dipl.- irtsch.-Ing. (FH) Michael Duelli, Einersheimer Straße 53, 97346 Iphofen.
The technical documentation is available from:
Knauf PFT GmbH & Co.KG, Technical Department, Einersheimer Straße 53, 97346 Iphofen.
Iphofen, Dr. York Falkenberg
Managing director
Place, date of issue Name and signature Details of signatory

PFT S ING L FC 230V – 400V AIRLESS Overview - Operation and service
xamination
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2 xamination
2.1 xamination by machine operator
 Prior to each shift, the machine operator has to examine the
effectiveness of the control and safety devices as well as the
proper fitting of the protection devices.
 The safe working condition of the machine has to be checked by
the machine operator during operation.
 If the safety devices show any defects or if any other defects are
detected that compromise a safe operation, the supervisor has to
be informed immediately.
 In case of defects that cause harm to persons, the operation of the
machine has to be stopped to eliminate the defects.
2.2 Periodic inspection
 Construction machinery has to be inspected for their safe working
condition in accordance with the operating conditions and the
operational requirements as needed, however at least once a year
by an expert.
 Pressure vessels have to undergo the prescribed expert
inspections.
 The inspection results have to be documented and kept at least
until the next inspection.
3 General information
3.1 Information regarding the operating manual
This operating manual gives important information on handling the
device. A prerequisite for safe working is the observance of all
stated safety guidelines and instructions.
Furthermore the local accident prevention guidelines and general
safety instructions for the application area of the device are to be
adhered to.
Read the operating manual thoroughly before starting any work! It
is a part of the product and has to be kept near the tool and easily
accessible to the staff at all times.
If the tool is given to third parties, also include the operating
manual.
The figures in this manual are for presentation purposes of facts
not necessarily to scale and may slightly differ from the actual
model of the device.

PFT S ING L FC 230V – 400V AIRLESS Overview - Operation and service
Technical data
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3.2 Keep the manual for future reference
The operating manual has to be available during the whole service
life of the product.
3.3 Division
The operating manual is divided into 2 books:
 Part 1 Safety
General safety instructions mixing pumps/feed pumps
Article number: 00 17 27 09
 Part 2 Overview, operation and service (this manual).
For safe operation of the device both parts have to be read and
observed. Together they form one operating manual.
4 Technical data
4.1 General information
Detail Value Unit
eight Art. No. 00 45 13 36 / 00 53 14 53 102 kg
eight Art. No. 00 45 13 35 / 00 53 13 48 112 kg
Length 1430 mm
idth 500 mm
Height / with a bag squeezer 720 / 972 mm
Material container
Detail Value Unit
Filling height 720 mm
Hopper volume 70 ltr
4.2 Connected value 400 V
lectrical details
Detail Value Unit
Voltage, alternating current 50 Hz 400 V
Power consumption, max. 8.2 A
Power consumption, maximum 50 Hz 4 k
Fuse protection Min. 16 A
Drive pump motor, 50 Hz 4 k
Speed at 50 Hz 208 rpm

PFT S ING L FC 230V – 400V AIRLESS Overview - Operation and service
Technical data
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4.3 Connection value 230 V
lectrical details
Detail Value Unit
Voltage, alternating current 50 Hz 230 V
Power consumption, max. 16 A
Power input, maximum 50 Hz 3 k
Fuse protection At least 16 A
Drive pump motor, 50 Hz 3 k
Speed at 50 Hz 214 rpm
Power consumption of pump motor 50
Hz
11.4 A
4.4 Operating conditions
nvironment
Detail Value Unit
Temperature range 5-45 °C
Relative humidity, max. 80 %
Duration
Detail Value Unit
Max. operating time at a stretch 8 hours
4.5 Power values of the Airless 306 pump unit
Pump capacity of Airless 306
Detail Value Unit
Pump capacity 0 – 6.5 l/min
Operating pressure, max. 135 bar
Grain size max. 0 mm
Feed range *, maximum at DN12 20 m
* reference value depending on conveying height, pump condition and version,
mortar quality, composition and consistency

PFT S ING L FC 230V – 400V AIRLESS Overview - Operation and service
Dimension sheet of SWING airless L
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5 Dimension sheet of SWING airless L
Fig. 1: Dimension sheet
6 Dimension sheet of SWING airless L with a bag squeezer
Fig. 2: Dimension sheet
1430
500
720
1430 500
972