Sealey WD10 User manual

Unpack the product and check contents. Should there be any damaged or missing parts contact your supplier immediately.
3.1. ASSEMBLY
To identify item numbers refer to the parts diagram.
3.1.1. Oil moving parts and grease end of pump piston (8) and ball joint of hydraulic unit (6).
3.1.2. Assemble wheels (19) in base frame (4) with axles (8) and secure with circlips (15).
3.1.3. Assemble pivot wheels (21) to frame (4) with bolts (18) passed through washers (11) and secured with nuts (10).
3.1.4. Carfully seat and steady the mast (3) on frame (4) and secure with the six bolts (22), washers (12) and nuts (23).
3.1.5. Mount main jib (2) on the mast by passing axle (9) through head and securing with circlips (16). Fix the hydraulic unit (6) to jib (2) with
pin (5) securred with circlips (14).
3.1.6. Slide the extension jib (1) into the main jib (2) and secure with pin (7), circlips (17) and (13). Fix knob (20) onto the end.
Check that all parts are correctly secured, complete and not damaged. If you have a problem contact your supplier immediately.
3.2. PRIMING THE UNIT
Before first use it is necessary to prime the hydraulic system as follows:
3.2.1. Open hydraulic valve by turning to left and then pump the unit 10-20 times. This will flush hydraulic system and purge any air that may
have entered during transit.
3.2.2. Pull crane jib up slightly, close valve and pump the handle. The jib will now rise. Pump the jib all the way up once and lower it again.
(this will confirm acceptable oil level). The crane is now ready.
INSTRUCTIONS FOR: FIXED FRAME CRANE
Models: WD10, WD15, WD20 & WD25.
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
3Keep crane, and lifting slings, support and beams in good working order and condition. Follow the inspection requirements as described
in chapter 5. Take immediate action to repair or replace damaged parts by contacting your supplier. Ensure that all accessory lifting
devices are suitably certified. If crane is damaged immediately remove from service.
3Ensure the surface on which the crane is used is level and firm, being capable of sustaining the crane and the maximum load.
Never use crane on tarmacadam or on soft surfaces.
3Ensure the crane jib extension is locked in fixed jib position by means of the lock split pin.
3Keep children and unauthorised persons away from the working area.
3Keep working area clean and tidy, and free from unrelated materials, and ensure that the work area has adequate lighting.
3Ensure that load does not exceed the cranes maximum lifting capacity. Overloading the crane is dangerous. Where appropriate, use only
the lifting points recommended by the manufacturer of the item to be lifted, i.e. vehicle engine.
3Before lifting the load ensure the crane jib is lowered to the lowest possible position, and ensure there are no obstacles which may snag
the load whilst being lifted, and that the area above the jib is clear.
7Do not apply any sideways pressure to the crane during lifting or suspension of load.
3To avoid injury, be fully aware of your own and other persons location in relation to the lifting, and lowering of the load.
3Keep a sound footing and balance, and ensure floor is not slippery.
3Ensure the centre of gravity always remains inside the crane base.
7Do not harness the load to be lifted at an angle, and do not allow the load to swing during lifting.
7Do not allow load to drop suddenly. Lower load with care and ensure you are fully aware of surface condition onto which load is to be lowered.
7Do not operate the hydraulic power unit beyond its maximum stroke as indicated on the label.
7Do not load beyond rated capacity for each specified jib position as indicated in chapter 2. The capacity of crane reduces as jib is extended.
7Do not position any part of your body beneath the load, and do not climb on the crane.
7Do not use the crane to move or transport a load around the workshop. The crane is a lifting device only.
7Do not attempt to adjust the safety valve, as this has been set and sealed by the manufacturer.
7Do not use this product to perform a task for which it has not been designed.
7Do not use whilst under the influence of drugs, alcohol or intoxicating medication.
3When not in use, store the crane in a safe, dry, childproof, area.
WARNING: Failure to heed safety and warning instructions may result in damage/personal injury, and will invalidate the warranty.
3. ASSEMBLY & PRIMING
2. SPECIFICATIONS
MODEL WD10 WD15 WD20 WD25
Lifting capacity, Position 1: kg . .1100 . . .1500 . . .2000 . . .2500
Lifting capacity, Position 2: kg . .1000 . . .1400 . . .1900 . . .2300
Lifting capacity, Position 3: kg . . .900 . . .1300 . . .1800 . . .2100
Lifting capacity, Position 4: kg . . .800 . . .1200 . . .1700 . . .1900
Lifting capacity, Position 5: kg . . .700 . . .1100 . . .1600 . . .1700
Length of jib, Position 1: mm . .1210 . . .1210 . . .1210 . . .1210
Length of jib, Position 2: mm . .1315 . . .1315 . . .1315 . . .1315
Length of jib, Position 3: mm . .1420 . . .1420 . . .1420 . . .1420
Length of jib, Position 4: mm . .1525 . . .1525 . . .1525 . . .1525
Length of jib, Position 5: mm . .1630 . . .1630 . . .1630 . . .1630
MODEL WD10 WD15 WD20 WD25
Max. lift @ min. jib extension: mm . . .2260 . . .2260 . . .2340 . . .2340
Max. lift @ max. jib extension: mm . .2540 . . .2540 . . .2630 . . .2630
Height (max) of frame: mm . . . . . . . . . . . . . .160 . . . . .160 . . . . .160 . . . . .160
Length (max) of frame: mm . . . . . . . . . . . . .1750 . . . .1750 . . . .1750 . . . .1750
Overall height: mm . . . . . . . . . . . . . .1690 . . .1710 . . .1850 . . .1850
Width (max) of frame: mm . . . . . . . . . . .1000 . . .1000 . . .1020 . . .1020
Width inside frame (max): mm . . . . . . .820 . . . .820 . . . .840 . . . .840
Distance between rear wheel centres: mm . .600 . . . .600 . . . .580 . . . .580
Weight: kg . . . . . . . . . . . . . . . . . . . . . .162 . . . .170 . . . .250 . . . .255
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
WD10, WD15, WD20, WD25 - 0001 - (1) - 050899

pWARNING! Ensure you have read and understood SECTION 1 SAFETY INSTRUCTIONS AND SECTION 3 has been successfully
performed before using the crane. Before each use check for leaks, damage, loose or missing parts, if suspect do not use.
4.1. Pump the handle. Jib will move, continue to pump until jib reaches appropriate height at which load may be secured.
4.2. Connect the crane hook to the load using a suitable certified sling or support beam. Ensure you are aware of the load weight, and
check it is within the capacity of the crane at the jib extension you are using. When removing engines ensure you know the weight
you are lifting. Use only lifting points recommended by the vehicle manufacturer.
4.3. Lift only directly above the load. p WARNING! DO NOT LIFT THE LOAD AT AN ANGLE!
4.4. To lower load, position handle on release valve and turn VERY slowly anti-clockwise. Crane is fitted with a dead man control that only
permits the load to be lowed while your hand is holding the release valve open.
4.5. The crane is not a transportation device but may be used to reposition the load ready for working on. To do so, lower the load and jib
to the lowest possible point before attempting to move. Do not attempt to move in a sideways direction.
The crane is not designed to sustain the load indefinitely. When you have positioned the load for working, fully lower the load onto a
secure and appropriate working base, being fully aware of your own and other persons location in relation to the lowering load.
4.6. When the load has been successfully lowered and secured, remove the securing harnesses etc. and place the crane in an appropriately
safe location having ensured the lifting beam and pistons are fully retracted.
NOTE: The crane MUST be maintained in accordance with these instructions.
5.1. Always keep the crane clean and dry.
5.2. Oil all working parts monthly.
5.3. The ram is filled with oil and should only require occasional topping up. For the occasional top up DO NOT use brake fluid as this
will damage the hydraulic seals, proceed as follows:
a) Use only good quality hydraulic jack oil available from your Sealey dealer.
b) Fully lower the jib extension arm.
c) DO NOT OVERFILL as this will cause failure.
d) After filling with hydraulic oil, pump the crane up to its full height and pour off any excess oil.
5.4. Inspection of crane before use
5.4.1. Before each use of the crane you must make a visual inspection for leaks, damage, loose or missing parts.
5.4.2. The workshop crane must be inspected immediately if it has been subject to an abnormal load or shock. It is recommended that such
an inspection is made by the suppliers authorised service agent.
5.4.3. The owner and/or operators must be aware that repair of this equipment will require specialised knowledge and facilities.
It is recommended that an annual inspection of the workshop crane is made through the suppliers authorised service agent.
5.5. Storage: Always store the crane fully closed so that the jib is in its lowest position, and the ram is closed.
5. MAINTENANCE
The owner and/or operator shall study product instructions and retain them for future use.
6.1. Understanding Instructions & Warnings
The owner and/or operator shall understand the product operating instructions and warnings before operating the crane. Warning
information must be emphasised and understood. If operator is not fluent in English, the product instructions and warnings must be
read to and discussed with the operator in the operators native language by the purchaser/owner, making sure the operator
understands its content.
6.2. Damaged cranes
Any crane which appears to be damaged, badly worn, or operates abnormally MUST BE REMOVED FROM SERVICE! It is
recommended that necessary repairs be made by the suppliers authorised service agent.
6.3. End of cranes serviceable life
Through years of normal wear, the crane will eventually come to the end of its safe serviceable life. If, and when, this happens ensure
the hydraulic oil is drained off and disposed of in accordance with local authority regulations.
6.4. Test Certificate
According to requirements of the UK Health and Safety Executive, a test certificate is packed with crane. The test certificate is valid
for one year from date of first placing the crane into use. Your insurance company will want to have a copy of the test certificate for
their file. Additional copies of the test certificate can be purchased within one year of the date of supply. If you need a copy, please ask
your dealer. After one year your insurance company has the right to request a re-test of the crane. This is a chargeable service and can be
obtained by contacting companies listed under Lifting Gear in Yellow Pages.
6 OWNERS & OPERATORS RESPONSIBILITIES
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE MACHINE.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK. DO NOT RETURN
PRODUCT TO US. Please telephone us on 01284 757500 to obtain the address and phone number of your local agent. If product is under
guarantee please contact your dealer.
4. OPERATING INSTRUCTIONS
WD10, WD15, WD20, WD25 - 0001 - (1) - 050899

MODELS: WD10
1100/1700500 EXTENSION JIB
2 100/1800200 MAIN JIB
3 100/1900300 MAST
4 100/1900400 BASE FRAME
5100/1700700 AXLE JIB/CYLINDER
6 100/9060000 HYDRAULICS UNIT
7 100/1000600 HANDBOLT
8 100/1100800 AXLE
9 100/1100900 AXLE
10 100/02005 NUT
11 100/02121 WASHER PLATE
12 100/02123 WASHER PLATE
13 100/02203 CIRCLIP
14 100/02204 CIRCLIP
15 100/02205 CIRCLIP
16 100/02207 CIRCLIP
17 100/02240 RING SPLIT
18 100/02321 BOLT
19 100/02353 WHEEL 150mm
20 100/02380 BAKELITE BALL
21 100/02449 CASTER WHEEL
22 100/02458 BOLT M16x2.0x45mm
23 100/02460 NUT
WD10/RK REPAIR KIT (0901600)
100/02236 PIN
MODELS: WD15
1100/1900100 EXTENSION JIB
2 100/1900200 MAIN JIB
3 100/1900300 MAST
4 100/1900400 BASE FRAME
5100/1700700 AXLE JIB/CYLINDER
6 100/9061000 HYDRAULICS UNIT
7 100/1000600 HANDBOLT
8 100/1100800 AXLE
9 100/1100900 AXLE
10 100/02005 NUT
11 100/02121 WASHER PLATE
12 100/02123 WASHER PLATE
13 100/02203 CIRCLIP
14 100/02204 CIRCLIP
15 100/02205 CIRCLIP
16 100/02206 CIRCLIP
17 100/02240 RING SPLIT
18 100/02321 BOLT
19 100/02353 WHEEL 150mm
20 100/02380 BAKELITE BALL
21 100/02449 CASTER WHEEL
22 100/02458 BOLT M16x2.0x45mm
23 100/02460 NUT
WD10/RK REPAIR KIT (0901600)
100/02236 PIN
MODELS: WD20
1 100/2100100 EXTENSION JIB
2100/2100200 MAIN JIB
3 100/1900300 MAST
4100/2100400 BASE FRAME
5 100/2100500 AXLE JIB/CYLINDER
6 100/9061500 HYDRAULICS UNIT
7100/1100700 HANDBOLT
8 100/1100800 AXLE
9 100/1300900 AXLE
10 100/02002 NUT
11 100/02116 WASHER PLATE
12 100/02123 WASHER PLATE
13 100/02205 CIRCLIP
14 100/02205 CIRCLIP
15 100/02205 CIRCLIP
16 100/02206 CIRCLIP
17 100/02240 RING SPLIT
18 100/02323 BOLT
19 100/02353 WHEEL 150mm
20 100/02380 BAKELITE BALL
21 100/02459 CASTER WHEEL
22 100/02458 BOLT M16x2.0x45mm
23 100/02460 NUT
WD20/RK REPAIR KIT (0902700)
100/02236 PIN
MODELS: WD25
1 100/2100100 EXTENSION JIB
2100/2100200 MAIN JIB
3 100/1900300 MAST
4100/2100400 BASE FRAME
5 100/2100500 AXLE JIB/CYLINDER
6 100/9062500 HYDRAULICS UNIT
7100/1100700 HANDBOLT
8 100/1100800 AXLE
9 100/1300900 AXLE
10 100/02002 NUT
11 100/02116 WASHER PLATE
12 100/02123 WASHER PLATE
13 100/02205 CIRCLIP
14 100/02205 CIRCLIP
15 100/02205 CIRCLIP
16 100/02206 CIRCLIP
17 100/02240 RING SPLIT
18 100/02323 BOLT
19 100/02353 WHEEL 150mm
20 100/02380 BAKELITE BALL
21 100/02459 CASTER WHEEL
22 100/02458 BOLT M16x2.0x45mm
23 100/02460 NUT
WD20/RK REPAIR KIT (0902700)
100/02236 PIN
CRANE GUARANTEE
Your crane is guaranteed for one year from the date of purchase. The Guarantee does not cover faults caused by incorrect use, lack
of maintenance, accidental damage, or damage caused to third parties through misuse. You are recommended to inform your insurers
and check that adequate cover is in place. Warranty claims must be supported by a copy of the dated receipt for goods.
Fixed Frame Crane
Models WD10, WD15, WD20 & WD25
98/37/EC, Docks regulations 1934 18a, 22a, EN292-2
Model No:
Serial No:
Batch No:
Declaration of Conformity We, the sole importer into the UK, declare that the products listed
here are in conformity with the following standards and directives
The construction files for these products are held by the Manufacturer and may be inspected on request
by contacting Jack Sealey Ltd. For Jack Sealey Ltd.
Sole importer into the UK
of Sealey Quality Machinery.
1st September 1999
Signed by Mark Sweetman
WD10, WD15, WD20, WD25 - 0001 - (1) - 050899
01284 757500 01284 703534
E-mail: [e-mail]
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this equipment
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: Call us for a copy of our latest catalogue on 01284 757525 and leave your full name and address including your postcode.
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
Original Date:- 050899
Issue Date:- 050899
Version No.:- 1
Date Modified:- 1st issue

FIXED FRAME CRANE FOR VEHICLE ENGINE
REMOVAL PURPOSES
MODEL NUMBER: WD10
SERIAL NUMBER:
Test Certificate No:
MODEL NUMBER, DESCRIPTION OF
CRANE OR HOIST AND SERIAL NO (IF ANY).
FOR JIB CRANES, RADIUS
AT WHICH THE PROOF
LOAD WAS APPLIED
PROOF LOAD
APPLIED
SAFE WORKING LOAD
(FOR JIB CRANES AT
RADIUS SHOWN)
MM
1210
1315
1420
1525
1630
KG
1650
1500
1350
1200
1050
KG
1100
1000
900
800
700
Company conducting the test:
This test was commissioned by Jack Sealey Limited, Kempson Way, Suffolk Business Park, Bury St Edmunds,
Suffolk, 1P32 7AR and was undertaken by AC Hydraulic, the manufacturer of the product in Denmark and the holder
of the construction file. This certificate is signed by the Chief Engineer for the manufacturer.
We hereby certify that the Crane or Hoist and accessory gear covered by this test certificate has been tested to 50% overload
and the safety valve has been set at the rated working capacity. This product was manufactured in the E.E.C. and product
liability insurance is in effect within the U.K. through Chubb Insurance Company Policy Number 35320541.
Engineer Conducting Test:.......................................................................Chief Engineer
Date:...................................
HEALTH AND SAFETY EXECUTIVE
Health & Safety at Work Act 1974. Docks Regulations 1934, regulations 18(a) & 22(a) SR & O 1934 No 279.
Form prescribed by the Secretary of State for
CERTIFICATE OF TEST AND EXAMINATION OF CRANES OR HOISTS AND THEIR ACCESSORY
GEAR, BEFORE BEING TAKEN INTO USE.
FIXED FRAME CRANE FOR VEHICLE ENGINE
REMOVAL PURPOSES
MODEL NUMBER: WD15
SERIAL NUMBER:
MODEL NUMBER, DESCRIPTION OF
CRANE OR HOIST AND SERIAL NO (IF ANY).
FOR JIB CRANES, RADIUS
AT WHICH THE PROOF
LOAD WAS APPLIED
PROOF LOAD
APPLIED
SAFE WORKING LOAD
(FOR JIB CRANES AT
RADIUS SHOWN)
MM
1210
1315
1420
1525
1630
KG
2250
2100
1950
1800
1650
KG
1500
1400
1300
1200
1100
FIXED FRAME CRANE FOR VEHICLE ENGINE
REMOVAL PURPOSES
MODEL NUMBER: WD20
SERIAL NUMBER:
MODEL NUMBER, DESCRIPTION OF
CRANE OR HOIST AND SERIAL NO (IF ANY).
FOR JIB CRANES, RADIUS
AT WHICH THE PROOF
LOAD WAS APPLIED
PROOF LOAD
APPLIED
SAFE WORKING LOAD
(FOR JIB CRANES AT
RADIUS SHOWN)
MM
1210
1315
1420
1525
1630
KG
3000
2850
2700
2550
2400
KG
2000
1900
1800
1700
1600
FIXED FRAME CRANE FOR VEHICLE ENGINE
REMOVAL PURPOSES
MODEL NUMBER: WD25
SERIAL NUMBER:
MODEL NUMBER, DESCRIPTION OF
CRANE OR HOIST AND SERIAL NO (IF ANY).
FOR JIB CRANES, RADIUS
AT WHICH THE PROOF
LOAD WAS APPLIED
PROOF LOAD
APPLIED
SAFE WORKING LOAD
(FOR JIB CRANES AT
RADIUS SHOWN)
MM
1210
1315
1420
1525
1630
KG
3750
3450
3150
2850
2550
KG
2500
2300
2100
1900
1700
WD10, WD15, WD20, WD25 - 0001 - (1) - 050899