ASG HIOS CL Series Quick start guide

ASG, Division of Jergens, Inc.
15700 S. Waterloo Road | Cleveland, OH 44110-3898 | Phone: [phone] | Fax: [phone] | Email: [email protected] | Web: www.asg-jergens.com
16. Stay Alert: Always remain vigilant, use common sense, and do
not operate the tool when you are red.
17. Check Damaged Parts: Before using the tool, a damaged
protecve cover or other parts should be carefully checked to
determine whether the tool will operate correctly and perform
as designed.
18. Ground the tool.
19. This screwdriver uses external carbon brushes. We recommend
brush replacement (1) aer about 1 million operaons, (2)
annual maintenance check, (3) when the tool begins to show
irregular rotaonal movement, the motor sound is abnormal,
there is overheang or the tool is no longer operang at full
strength.
Cauons in Operaon
1. If there are any problems, do not disassemble the tool. Stop
operaons and contact ASG immediately.
2. Never lubricate the tool with aerosol oil or similar lubricants.
3. Do not drop, hit, or abuse the tool.
4. Never use chemicals to wipe the body cover
5. Use only the correct voltage.
6. Do not pull the AC cord when unplugging from the power
outlet. Grasp the plug.
7. For safety use, do not set the torque adjusng nut higher than 10
on the torque adjusng scale
8. Use the tool intermiently: (Example: 0.5 seconds ON, 4.5
seconds OFF)
9. Do not ghten more than 720 tapping screws in an hour.
10. This tool is not for ghtening wood screws
11. Set the power switch to OFF before pung the tool in reverse.
12. If the tool is not being used, turn the tool o and unplug the AC
cord plug.
Operang Procedure
1. Aach the bit to the driver.
2. See the torque chart and match it with you torque applicaon.
3. Set the fastening torque for the driver unit with torque
adjusng nut.
4. Select correct spring by color for corresponding torque
according to the torque chart.
5. Plug in the power supply and check red power indicator. If it is
not on, check fuse on power pack or AC supply.
6. Connect the cord of driver to power supply. Tighten knurled
ring.
7. Set torque adjusng nut at proper posion.
8. Turn the FOR/REV switch to OFF and connect the driver plug to
an AC power outlet.
9. Turn the switch to either FOR or REV to start the screwdriver.
10. Operate the clutch unl the screw is ghtened to the set torque
value.
11. Always turn the power o before reversing the rotaon
direcon seng.
12. When loosening a ghtened screw, turn the FOR/REV switch to
REV and loosen in the reverse direcon.
HIOS CL, SS, and A Series
Operaonal Manual
Clutch Type Torque Auto Control
• CL-2000, CL-3000, CL-4000, CL-6000, CL-6500 and CL-7000
(NL and Push-to-Start Type)
• SS-2000, SS-3000, SS-4000, SS-6500 and SS-7000 (Push-to-
Start Type)
• A-4500, A-5000 and A-6500 (Push-to-Start Type)
• ESD, Q-CR-ESD, Q
Important: Please read and save the operang instrucons.
Warning: When using electric tools, the following basic safety
precauons should always be adhered to in order to reduce the
risk of re, electric shock, or personal injury.
Precauons
1. Keep Work Area Clean: Cluered areas and benches can result
in injuries.
2. Consider Work Area Environment: Do not expose tools to rain.
Do not use tools in damp or wet locaons. Keep work area
well lit. Never use the tool in an area with dangerous objects
present. (gasoline, benzene, thinner, gas glue, metallic objects,
etc.)
3. Secure Work: Use clamps or a vice to hold work piece.
4. Guard Against Electric Shock: Prevent body contact with
grounded surfaces.
5. Keep Away From Children and Unauthorized Personnel: Do not
allow children or unauthorized personnel to use the tool.
6. Store Idle Tools: When not in use, tools should be stored in a dry
and high or locked-up place.
7. Remove Adjusng Keys And Wrenches: Make a habit of
checking to see that keys and adjusng wrenches are removed
from the tool before turning it on.
8. Use The Correct Tool: Use the tool for the correct work for its
rated power and design.
9. Dress Properly: Do not wear loose clothing or jewelry as they
can be caught in moving parts. Wear protecve headwear to
contain long hair.
10. Use Safety Glasses: Also use a face or dust mask if the operaon
involves dust.
11. Do Not Abuse The Cord: Never carry the tool by its cord or pull
it to disconnect from the power outlet. Keep the cord away
from heat, oil, and sharp edges.
12. Do Not Overreach: Maintain proper foong and balance at all
mes.
13. Maintain Tools With Care: Keep tools clean for beer and
safer performance. Follow instrucons for lubricang and
changing accessories. To use the tool for an extended period
of me safely, perform periodical inspecons on the tool and if
damaged, contact ASG. Keep hands dry, clean, and free from oil
and grease. Inspect extension cords periodically and replace if
damaged.
14. Disconnect Tools: When the tool is not in use, such as aaching
and removing the bit, changing the Carbon Brush, inspecon or
cleaning, disconnect the tool from the power outlet.
15. Avoid Unintenonal Starng: Ensure that the switch is o when
plugging in. Do not carry the tool with nger on the switch.

ASG, Division of Jergens, Inc.
15700 S. Waterloo Road | Cleveland, OH 44110-3898 | Phone: [phone] | Fax: [phone] | Email: [email protected] | Web: www.asg-jergens.com
HIOS CL, SS, and A Series
Operaonal Manual
Torque Adjustment Procedure
• Use the torque adjustment nut to select the desired output
seng. Note that this seng should be taken as an approximate
value. Adjust the seng by loosening the adjustment nut stopper
and adjusng the torque adjustment nut. When the seng
has been made, re-ghten the torque adjustment nut stopper
securely. Repeat this process to determined the appropriate
ghtness. Use a torque tester to verify.
• The torque adjusng nut of CL-6000, CL-6500, CL-7000 may
be locked aer the posion is determined. Holding the Torque
Adjusng Nut, rotate only the metal band around it unl a
tapped hole is uncovered. Install a M3 x 3 set screw there and
ghten it. Return band to original posion.
• The torque adjusng nuts of the CL-2000, CL-3000, CL-4000 can
be locked by aligning the red mark on the outer casing with any
one of two vercal grooves (or three grooves for the standard-
type screwdriver) of the bolt located nearest the torque adjusng
scale. To change the posion, li and turn the nut outer casing.
• The CL-2000 (SS-2000) Electric Screwdriver have ‘Double nut
system’ (Nut xing ring and Torque adjusng nut) to avoid
loosening from shock or vibraon to the driver. To adjust,
hold the nut xing ring at desired scale then move the torque
adjusng nut to secure.
• Disconnect the cord to shut o power when handling the Quick
Change Collet for replacing bit to avoid danger from surprise
starng.
Repairs
Contact ASG with any quesons or concerns at [phone] or
asginf[email protected]om
How to Replace Carbon Brushes
1. To maintain performance, it is recommended to
replace the pair of carbon brushes when they
wear to approximately half their length.
2. Carbon brush caps have a slot. Unscrew them
with a at p driver to open them. Be careful
not to allow the carbon brush inside to jump out
as it is kept there under spring pressure.
3. With the mini-type screwdriver, one of the
carbon brush covers is located under the switch
lever, therefore, the switch lever must be
removed before reaching it.
4. Replace the worn carbon brushes with new pair.
Note that the end surface of the carbon piece
is slightly concave. The carbon piece should be
placed in the correct direcon when inserng
into the holder so that the curved end of the
brush makes a smooth contact with the surface
of the commutator. Screw the cap ghtly.
Concave
Power Supplies
CLT-45: Connects to one CL, SS or A-series driver (except CL-7000,
SS-7000, A-6500, CL-9000).
CLT-60: Connects to one CL, SS or A-series driver (except CL-9000).
Model Number CLT-45 CLT-60
Size (mm) 71.5x146x42.6 88x210x52
Weight (kg) 0.33 0.715
Input AC100-240V ±5% | 47/63 Hz
Output Voltage LOW/HI
AC Cord Length 1.8m

ASG, Division of Jergens, Inc.
15700 S. Waterloo Road | Cleveland, OH 44110-3898 | Phone: [phone] | Fax: [phone] | Email: [email protected] | Web: www.asg-jergens.com
HIOS CL, SS, and A Series
Operaonal Manual
Parts
1
1
2
9
10
11
12
13
3
4
5
7
7
6
6
8
8
5
1Screwdriver cord
2Detachable cord (5P at
both ends)
3Joint Ring
4Connector
5Carbon Brush Cap
6Carbon Brush Cap
7Forward/Reverse Switch
8Switch Lever
9Adjusng Bolt (Torque
adjusng scale)
10 Torque adjusng nut
11 Joint Sha Collar
12 Bit
13 Driver Scale
+
–
Specicaons
Model Number CL-2000 CL-3000 CL-4000 CL-6000 CL-6500 CL-7000
Output Torque Range N.m 0.02-0.2 0.03-0.2 0.1-0.55 0.2-1 0.3-1.6 0.3-2.5
lbf.cm 0.17-1.7 0.3-1.7 0.9-4.8 1.7-8.8 2.6-14 2.6-22
kgf.cm 0.2-2 0.3-2 1-5.5 2.0-10 3.0-16 3.0-25
Torque Switching Stepless Adjustment
Unloaded Rotaon
Speed (RPM)
HI 680 1000 1000 800 800 750
LO 490 670 690 500 500 —
Screw Size (mm) Machine Screw 1.0-2.3 1.0-2.0 1.4-2.6 2.0-3.0 2.0-4.0 2.0-5.0
Tapping Screw 1.0-2.0 1.0-1.7 1.4-2.3 2.0-2.6 2.0-3.0 2.0-4.0
Dimensions (mm) Grip Diameter 26 32.5 32.5 37 37 37
Length 166 183 197 220 235 255
Bit Type HIOS Shank H4 H5
HEX Shank — — 1/4” Hex or 5Hex
Weight (g) 200 350 (390) 380(430) 600(600) 660(660) 750(750)
Length of Screwdriver
Cord (see the table of
aached cord refer-
ence)
Standard 1.5m (5P) 1.5m (5P) 1.5m (5P) 2m (5P) 2m (5P) 2m (5P)
CL-ESD AAAAAA
CLQ-CR-ESD BBBBBB
CLQ C C C D D D
Power Supply CLT-45 X X X X X —
CLT-60 XXXXXX

ASG, Division of Jergens, Inc.
15700 S. Waterloo Road | Cleveland, OH 44110-3898 | Phone: [phone] | Fax: [phone] | Email: [email protected] | Web: www.asg-jergens.com
HIOS CL, SS, and A Series
Operaonal Manual
Specicaons
Model Number SS-2000 SS-3000 SS-4000 SS-6500 SS-7000
Output Torque Range N.m 0.02-0.2 0.03-0.2 0.1-0.45 0.25-1.3 0.3-2.0
lbf.cm 0.17-1.7 0.3-1.7 0.9-3.9 2.2-11 2.6-17.4
kgf.cm 0.2-2 0.3-2 1-4.5 2.5-13 3.0-20.0
Torque Switching Stepless Adjustment
Unloaded Rotaon Speed (RPM) HI 680 1000 1000 900 750
LO 490 670 690 600
Screw Size (mm) Machine Screw 1.0-2.3 1.0-2.0 1.4-2.6 2.0-3.0 2.0-4.0
Tapping Screw 1.0-2.0 1.0-1.7 1.4-2.3 2.0-3.0 2.0-4.0
Dimensions (mm) Grip Diameter 26 32.5 32.5 39 39
Length 166 183 197 235 255
Bit Type HIOS Shank H4 H5
HEX Shank 1/4”Hex or 5Hex
Weight (g) 200 350 (390) 400(450) 660 750
Length of Screwdriver Cord (see the
table of aached cord reference)
Standard 1.5m (5P) 1.5m (5P) 1.5m (5P) 2m (5P) 2m (5P)
SS-ESD AAAAA
SSQ-CR-ESD B B B B B
SSQ C C C D D
Power Supply CLT-45 X X X X
CLT-60 X X X X X
Model Number A-4500 A-5000 A-6500
Output Torque Range N.m 0.4-0.8 0.4-1.2 0.5-1.8
lbf.cm 3.5-7 3.5-10 4.3-16.0
kgf.cm 4.0-8.0 4.0-12 5.0-18.0
Torque Switching Stepless Adjustment
Unloaded Rotaon Speed (RPM) HI 1700 1000 1700
LO 1200 700
Screw Size (mm) Machine Screw 2.0-3.0 2.0-3.0 3.0-4.0
Tapping Screw 2.0-2.6 2.0-3.0 2.6-3.0
Dimensions (mm) Grip Diameter 32.5 32.5 37
Length 207 207 235
Bit Type HIOS Shank H4 H5
HEX Shank 1/4”Hex or 5Hex
Weight (g) 440(490) 440(490) 660(660)
Length of Screwdriver Cord (see the
table of aached cord reference)
Standard 1.5m (5P) 1.5m (5P) 2m (5P)
A-ESD A A A
A-Q C C D
Power Supply CLT-45 X X
CLT-60 X X X

ASG, Division of Jergens, Inc.
15700 S. Waterloo Road | Cleveland, OH 44110-3898 | Phone: [phone] | Fax: [phone] | Email: [email protected] | Web: www.asg-jergens.com
HIOS CL, SS, and A Series
Operaonal Manual
Reference Chart for Screwdriver Cord
Type Aached Cord
A2m cord ESD type (5P)
B2m cord ESD type (5P) and include ESD vinyl tube
C1.5m cord type (5P) and include vinyl tube
D2m cord type (5P) and include vinyl tube
Proper Guidance on Output Torque (at HI input)
+
+
Accessories
• Bits
• Torque adjusng spring
• Carbon brushes
Black
Color of Spring
Color of Spring
Torque Adjusng Scale
Blue
Gold
Red
Brown
Yellow
White
Purple
Green