ASG BLG-4000 Series Quick start guide

ASG, Division of Jergens, Inc.
15700 S. Waterloo Road | Cleveland, OH 44110-3898 | Phone: [phone] | Fax: [phone] | Email: [email protected] | Web: www.asg-jergens.com
BLG-4000, BLG-5000, BLG-BC1 (With Built in Screw Counter),
BLG-BC2/ZERO1 (With Built in Screw Counter and Pulse System),
BLG-OPC (For Use with Screw Counter)
Important: Please read and save the operang instrucons.
Warning: When using electric tools, the following basic safety
precauons should always be adhered to in order to reduce the
risk of re, electric shock, or personal injury.
Precauons
1. Keep Work Area Clean: Cluered areas and benches can result
in injuries.
2. Consider Work Area Environment: Do not expose tools to rain.
Do not use tools in damp or wet locaons. Keep work area
well lit. Never use the tool in an area with dangerous objects
present. (gasoline, benzene, thinner, gas glue, metallic objects,
etc.)
3. Secure Work: Use clamps or a vice to hold work piece.
4. Guard Against Electric Shock: Prevent body contact with
grounded surfaces.
5. Keep Away From Children and Unauthorized Personnel: Do not
allow children or unauthorized personnel to use the tool.
6. Store Idle Tools: When not in use, tools should be stored in a dry
and high or locked-up place.
7. Remove Adjusng Keys And Wrenches: Make a habit of
checking to see that keys and adjusng wrenches are removed
from the tool before turning it on.
8. Use The Correct Tool: Use the tool for the correct work for its
rated power and design.
9. Dress Properly: Do not wear loose clothing or jewelry as they
can be caught in moving parts. Wear protecve head wear to
contain long hair.
10. Use Safety Glasses: Also use a face or dust mask if the operaon
involves dust.
11. Do Not Abuse The Cord: Never carry the tool by its cord or pull
it to disconnect from the power outlet. Keep the cord away
from heat, oil, and sharp edges.
12. Do Not Overreach: Maintain proper foong and balance at all
mes.
13. Maintain Tools With Care: Keep tools clean for beer and
safer performance. Follow instrucons for lubricang and
changing accessories. To use the tool for an extended period
of me safely, perform periodical inspecons on the tool and if
damaged, contact ASG. Keep hands dry, clean, and free from oil
and grease. Inspect extension cords periodically and replace if
damaged.
14. Disconnect Tools: When the tool is not in use, such as aaching
and removing the bit, inspecon or cleaning, disconnect the tool
from the power outlet.
15. Avoid Unintenonal Starng: Ensure that the switch is o when
plugging in. Do not carry the tool with nger on the switch.
16. Stay Alert: Always remain vigilant, use common sense, and do
not operate the tool when you are red.
17. Check Damaged Parts: Before using the tool, a damaged
protecve cover or other parts should be carefully checked to
determine whether the tool will operate correctly and perform
as designed.
18. The tool should be grounded while in use to protect the operator
from electric shock.
19. It only takes a slight amount of pressure for a push-to-start tool
to go into operaon.
Cauons in Operaon
1. If there are any problems, do not disassemble the tool. Stop
operaons and contact ASG immediately.
2. Never lubricate the tool with aerosol oil or similar lubricants.
3. Do not drop, hit, or abuse the tool.
4. Never use chemicals to wipe the body cover
5. Use only the correct voltage.
6. Do not pull the AC cord when unplugging from the power
outlet. Grasp the plug.
7. For safety use, do not set the torque adjusng nut higher than 10
on the torque adjusng scale
8. Use the tool intermiently: (Example: 0.5 seconds ON, 4.5
seconds OFF)
9. Do not ghten more than 720 tapping screws in an hour.
10. This tool is not for ghtening wood screws
11. Set the power switch to OFF before pung the tool in reverse.
12. If the tool is not being used, turn the tool o and unplug the AC
cord plug.
13. In push-to-start mode the driver automacally goes on when
pressure is applied to the bit end.
14. In push-to-start mode do not raise the driver from the screw
head unl rotaon has stopped.
15. When a tool with an internal counter is used in combinaon
with an external counter, the external counter supersedes the
internal counter of the tool. Turn o the screwdriver’s counng
funcon before use.
16. When the output seng for Power HI/LOW is changed, the
screwdriver speed changes. In such cases, pay aenon to the
counter mer set value and reverse counter mer set value.
HIOS BLG-BC1 Series
Operaonal Manual

ASG, Division of Jergens, Inc.
15700 S. Waterloo Road | Cleveland, OH 44110-3898 | Phone: [phone] | Fax: [phone] | Email: [e-mail] | Web: www.asg-jergens.com
Operang Procedure
1. Connect the power cord plug to AC outlet.
2. Turn power switch on and check if the LED is illuminated. If it
is not lit, contact ASG. Aer conrming it is lit, turn the power
switch o.
3. Connect the driver cord to the power source.
4. Use the torque adjustment nut to select the desired output
seng.
5. Aach the bit to the screwdriver
6. Turn the FOR/REV switch to OFF and connect the driver plug to
an AC power outlet.
7. Turn on power supply and set the power output seng to
1(20V) or 2(30V).
8. Turn the switch to either FOR or REV to start the screwdriver.
9. Operate the clutch unl the screw is ghtened to the set torque
value.
10. Always turn the power o before reversing the rotaon
direcon seng.
11. When loosening a ghtened screw, turn the FOR/REV switch to
REV and loosen in the reverse direcon.
Push-to-Start Mode
Unscrew the switch lever sha screw to detach the switch lever.
Using a tweezer, slide the selecon switch to P (Push). Pushing the
selecon switch may cause damage. Do not use the screwdriver
with the switch lever sha screw removed.
HIOS BLG-BC1 Series
Operaonal Manual
Switch Lever
Switch Lever
Sha Screw
L-><-P Select switch
is at the side of this
secon
Aaching a Bit
• Cauon: When aaching the bit, always
ensure that the driver FOR/OFF/REV
switch is set to OFF or that the driver
power plug has been removed from the
AC power outlet.
• Use the correct bit size. To install the bit,
push or pull the joint sha collar at the
end of the driver upwards and insert the
bit. Check that the bit does not come
loose aer you have inserted it.
Torque adjustment nut
can be turned and moved
manually with this ring
Torque
adjustment
scale
Torque Adjustment Procedure
• BLG-4000 has two torque adjustment springs – Red spring is
for high torque measurement, white spring is for low torque
measurement.
• Use the torque adjustment nut to select the desired
output seng. Note that this seng should be taken as
an approximate value. Adjust the seng by loosening the
adjustment nut stopper and adjusng the torque adjustment
nut. When the seng has been made, re-ghten the torque
adjustment nut stopper securely. Repeat this process to
determined the appropriate ghtness. Use a torque tester to
verify.
• BLG-5000: Use an allen wrench to adjust the scale.
Screw Counter
• The BLOP-STC3 is a power supply with a screw counter. The
BLOP-SC1 is a screw counter. Please see the operaon manual
for these products for more informaon.
• BLOP-STC3 Compable Screwdrivers: BLG-4000-OPC, BLG-5000-
OPCS, BLG-ZERO1, BLG-BC1, BLG-BC2
• BLOP-SC1: Must be used with an external power supply.
Compable Screwdrivers: BLG-4000-OPC, BLG-5000-OPCS, BLG-
ZERO1, BLG-BC1, BLG-BC2
• Note: When a tool with an internal counter is used in
combinaon with an external counter, the external counter
supersedes the internal counter of the tool. Turn o the
screwdriver’s counng funcon before use.
Repairs
Contact ASG with any quesons or concerns at [phone] or
asginf[email protected]om
Accessories
• Bits
• Torque adjusng spring – BLG-4000 has two torque adjustment
springs – Red spring is for high torque measurement, white
spring is for low torque measurement.
• Allen wrench

ASG, Division of Jergens, Inc.
15700 S. Waterloo Road | Cleveland, OH 44110-3898 | Phone: [phone] | Fax: [phone] | Email: [e-mail] | Web: www.asg-jergens.com
HIOS BLG-BC1 Series
Operaonal Manual
Parts
1
2
2
4
55
6 6
3
3
77
9
911
14
10
12
13
88
1Screwdriver Cord
2Screwdriver cord plug
3Hanger
4Joint Ring
5Screwdriver Connector
6Forward/Reverse Switch
7Switch Lever
8Bit
9Torque adjustment Scale
10 Torque adjustment nut
11 Joint sha collar
12 Torque adjustment nut protect cover
13 Rotate the protect cover counter clockwise to
remove.
14 Start Selecon Switch - Marking between Lever
and Push.
Specicaons
Model Number
BLG-4000,
BLG-4000ZERO1,
BLG-4000BC1,
BLG-4000BC2,
BLG-4000-OPC
BLG-5000,
BLG-5000ZERO1,
BLG-5000BC1,
BLG-5000BC2,
BLG-5000-OPC
BLG-5000-15,
BLG-5000ZERO1-15,
BLG-5000BC1-15,
BLG-5000BC2-15,
BLG-5000-OPC-15
BLG-5000-18,
BLG-5000ZERO1-18,
BLG-5000BC1-18,
BLG-5000BC2-18,
BLG-5000-OPC-18
BLG-5000-HT,
BLG-5000ZERO1-HT,
BLG-5000BC1-HT,
BLG-5000BC2-HT,
BLG-5000-OPC-HT
Output Torque
Range
N.m 0.1-0.55 0.2-1.2 0.3-1.0 0.5-1.5 0.5-2.0
lbf.in 0.9-4.8 1.7-10.0 2.6-10 4.3-13 4.3-17
kgf.cm 1-5.5 2.0-12 3.0-10 5.0-15 5.0-20
Torque Switching Stepless Adjustment
Unloaded
Rotaon Speed
(rpm) ±10%
HI 1000 1000 1500 1800 730
LO 690 690 1000 1200
Screw Size
Machine
Screw 1.4-2.6 2.0-3.0 2.3-3.0 2.3-3.0 2.0-4.0
Tapping
Screw 1.4-2.3 2.0-3.0 2.0-2.6 2.0-2.6 2.0-3.0
Weight (g) 370 425 425 425 425
Bit Type
HIOS
Shank H4 H4 H5 and 5Hex
Hex Shank 1/4” Hex H5 and 5Hex or 1/4”
Hex H5 and 5Hex or 1/4” Hex 1/4” Hex 1/4” Hex
Power Supply T-45BL X X X* –X*
T-70BL X X X* X* X*
* Use only 2(HI) power. May not perform properly on 1(LO) power.

ASG, Division of Jergens, Inc.
15700 S. Waterloo Road | Cleveland, OH 44110-3898 | Phone: [phone] | Fax: [phone] | Email: [e-mail] | Web: www.asg-jergens.com
HIOS BLG-BC1 Series
Operaonal Manual
External Dimensions
Grip Ø 32.7
Grip Ø 38
Driver Cord Length
Approximate Guidance of Torque Output
Torque Scale
Red
(installed)
White
(accessory)

ASG, Division of Jergens, Inc.
15700 S. Waterloo Road | Cleveland, OH 44110-3898 | Phone: [phone] | Fax: [phone] | Email: [e-mail] | Web: www.asg-jergens.com
HIOS BLG-BC1 Series
Operaonal Manual
BLG-BC1 Features
• Brushless screwdriver with built-in screw counter
• OPC (output signals) is available.
• When the screwdriver is connected to the HIOS relay box “BLOP-
AF”, an external device such as a sequencer, a revolving light or
a buzzer can be used to visualize the screw fastening operaon
with the signals.
• This unit can be used also as a normal screwdriver with the
counng funcon canceled. The display is also OFF.
• The screwdriver, running without fastening the screw, or reverse
turning, is not counted.
• Screw fastening errors can be detected with easy operaon and
seng.
Counter Display Secon
1
2
45
6
3
7
8
1Funcon Display
Secon
2
Screw Fastening,
Count Display Secon,
and Funcon Display
Secon
3M Light
4Pass Light
5Fail Light
6F1 Buon
7F2 Buon
8F3 Buon
Screw Fastening Count Display Secon/Set Value Display Secon
• In the normal mode, the screw fastening count set
value is displayed rst, and aer starng the count, the
remaining screw fastening count is displayed. The count
decreases with each screw fastening operaon and the
remaining screw fastening count is displayed.
Funcon Display Secon
• The symbol corresponding to the set item is displayed in
the seng mode.
F1 Buon
• When this buon is pressed for more than 2 second in
the normal mode, the mode is changed to the seng
mode. This buon is used for selecng the funcon in the
seng mode. When this buon is pressed for more than 2
seconds in the seng mode, the buzzer sounds twice and
the mode is changed to the normal mode.
F2, F3 Buon
• Using these buons, the set value can be changed in the
funcon seng. Some set values are limited depending on
the funcon to be set.
Pass Light*
• When the screw fastening result is “OK”, the green LED
light turns ON.
Fail Light*
• When the screw fastening result is “NG”, the red LED light
turns ON.
Other Operaons
The count is to be returned to the default value during the screw
fastening operaon.
• Pressing the F3 Buon for 2 seconds or more, resets the screw
fastening count value.
How to check the Counter Timer Set Time
• When the screw is fastened for the me period (second) set
using the counter mer: For correct operaon, the buzzer
sounds once. For incorrect operaon, the buzzer does not
sound. When the buzzer does not sound, increase the set
value gradually and adjusts it so that the buzzer sounds
once. The conrmaon with the buzzer sound is useful for
prevenng a screw fastening error.
Lock F Buons
• Slide the FOR/REV switch to FOR. Idle for about 20 seconds.
M Light is turned on, and the buons are locked. They will be
unlocked if you redo the steps.

ASG, Division of Jergens, Inc.
15700 S. Waterloo Road | Cleveland, OH 44110-3898 | Phone: [phone] | Fax: [phone] | Email: [e-mail] | Web: www.asg-jergens.com
HIOS BLG-BC1 Series
Operaonal Manual
Seng Funcon List
Display Seng Funcon (Default Value) Symbol Seng Descripon
(1) Counter ON/OFF Seng ON: When selected, the counter funcon is available.
OFF: When selected, it is used as a normal screwdriver. The display is also OFF.
(2) Count The screw fastening count value is set. Seng Range: 1 to 99
(3) Count Timer This funcon is used to prevent the count for double ghtening operaons such as
check fastening or reghtening. Set the operaon me while the check fastening is
performed for the ghtened screw. Seng Range : 0.00 to 0.99 seconds. Note: When
the screw ghtening operaon is performed during seng and the judgment result is
normal, the buzzer sounds once.
(4) Work Reset Timer The buzzer sound me period aer the work is completed is set. Seng Range: 0.0 to
3.9 seconds. Note: Set it based on the reverse count mer set value.
(5) Reverse Count Timer The me period unl the reverse count is performed is set. Set the work reset mer
operaon me based on the me period up to when the reverse count is performed.
Seng Range: 0.1 to 1.0 seconds. Note: It is available when the “Reverse Count
Enable” has been set in the system seng.
(6) System Seng Each Buzzer or Reverse Count Enable/Disable is set up. The seng is performed with
a combinaon of the tens digit and single unit digit.
Tens Digit
0 : Buzzer Enable/Reverse Count Enable
1 : Buzzer Enable/Reverse Count Disable
2 : Buzzer Disable/Reverse Count Enable
3 : Buzzer Disable/Reverse Count Disable
Units Digit
2 : Torque Up Buzzer Disable
3 : Torque Up Buzzer Enable
(7) Over Time/Short Time This sets whether or not the Over Time/Short Time error is detected.
“0 : When selected, neither Over Time or
Short Time Error is detected.”
1 : When selected, only the Short Time Error is detected.
2 : When selected, only the Over Time Error is detected.
3 : When selected, both Over Time and Short Time Error are detected.
(8) Accumulated Counter The Total count of the screw fastening operaons is displayed. For the total count, all the
fastening operaons are counted regardless of whether the counter is ON/OFF.
Display:
Units Digit: Numbered in mulples of 100,000 shots
Tens Digit: Numbered in millions of shots
Units Digit:
Tens Digit:

ASG, Division of Jergens, Inc.
15700 S. Waterloo Road | Cleveland, OH 44110-3898 | Phone: [phone] | Fax: [phone] | Email: [e-mail] | Web: www.asg-jergens.com
HIOS BLG-BC1 Series
Operaonal Manual
Operaon
Changing the Seng Mode
Press the F1 Buon for more than 2 seconds in the normal mode. “P”
will be displayed in the funcon display secon and the mode will be
changed to the seng mode.
Seng Mode
Pressing the F1 buon allows you to scroll through each setup funcon.
Refer to “Seng Funcon List” for the seng funcon details.
(Count)
(Count Timer)
(Reverse Count Timer)
(Over Time/Short Time)
(Work Reset Timer)
(System Seng)
(Accumulated Counter)
Operaon
Changing to Normal Mode
Press the F1 Buon for more than 2 seconds in the seng mode. The
mode will be changed to the normal mode and the value set for the
count will be displayed.
Counter ON/OFF Seng
Each press of the F3 Buon toggles ON and OFF. (Note: F2 Buon is
not to be used.)
Value Seng for Each Funcon
Each press of the F2 Buon in the seng mode changes the gure
posion for seng.
Each press of the F3 Buon increases the value one by one.
Note: The seng procedure is the same for all the sengs
except for the “Counter ON/OFF Seng”. Refer to “Seng
Funcon List” for the seng range.