ABSCO SHEDS PPCK Installation guide

Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 1 27/4/23
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AU: 1800 029 701
N Z: 0800 466 444
[email protected]
www.abscosheds.com.au
100
1620 mm
1620 mm

Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 2 27/4/23
GENERAL INSTRUCTIONS
• Before commencing any assembly, read through these instructions in detail to gain a thorough
understanding of assembly methods and associated details.
• Unpack the carton and carefully identify and check off all the parts against the parts described
and illustrated on "COMPONENTS PACKING LIST" pages.
SITE PREPARATION
• The site for the shed must be level. An uneven surface may result in misalignment of parts.
• The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately
illustrated on “FINAL CONSTRUCTION” page.
TOOLS REQUIRED
SAFETY NOTES
• Some parts may have sharp edges. It is advisable to wear gloves when handling these items and
safety glasses if drilling holes. Sensible shoes are highly recommended.
• Do not erect your shed in windy conditions.
• Ensure that the shed is securely anchored to a solid foundation immediately after construction is
completed.
• It is highly recommended to erect the shed with two or more people.
• Do not sit, stand or walk on the roof of your shed.
RECOMMENDED
5/16” Hex driver bit
Hammer drill Shifter
10mm metal drill bit
10mm masonry drill bit
Pop riveterTinsnipsCordless drill
4.5 mm drill bit

Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 3 27/4/23
QTY DESCRIPTION PART # CHK
2STEEL SHEET
1460 x 773 mm PPB
1
STEEL SHEET
1395 mm TO MIDPOINT
x 773 mm
PPG
1
STEEL SHEET
1265 mm TO MIDPOINT
x 773 mm
PPL
1
STEEL SHEET
1395 mm TO MIDPOINT
x 773 mm
PPD
QTY DESCRIPTION PART # CHK
1CHANNEL
1513 mm 57A
1CHANNEL
1513 mm 53B
2CHANNEL
1513 mm 81F
2CHANNEL
1528 mm 81N
4CHANNEL
1513 mm 81E
1JAMB
1120 mm 91A
1JAMB
1100 mm 94C
1JAMB
783 mm 90C
4LIP
230 mm 88D
QTY DESCRIPTION PART # CHK
1
STEEL SHEET
1265 mm TO MIDPOINT
x 773 mm
PPR
2STEEL SHEET
1622 x 773 mm PPA
1STEEL SHEET
1140 x 773 mm PPC
1STEEL SHEET
1203 x 711 mm PPF
QTY DESCRIPTION PART # CHK
1CHANNEL
783 mm 79C
1CHANNEL
1200 mm 64C
1CHANNEL
1140 mm 64A
1CHANNEL
1140 mm 64B
2CHANNEL
773 mm 58C
1JAMB
1203 mm 94A
1JAMB
1203 mm 94B
2JAMB
1480 mm 94D
MIDPOINT
MIDPOINT
MIDPOINT MIDPOINT
Nominal sheet widths are shown
+/- 2 mm is within tolerance
COMPONENTS LIST

Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 4 27/4/23
FITTINGS PACK
QTY DESCRIPTION No. CHK QTY DESCRIPTION No. CHK
5
64 mm
BUTT HINGE
6 HOLE
FAST
012A 1
PADBOLT
SUPPORT
PLATE
22C
1DOOR
PLATE 12A 58G x 3/4” SELF TAPPING SCREW
FAST
013
30 SBS43E POP
RIVET
FAST
009 30 3/16” COUNTERSUNK
BOLTS & NUTS
FAST
004
FAST
005
1DOUBLE DOOR
FITTINGS PACK
PSTK
DBL 3PADBOLT FAST 006
1
8G x 3/8” SELF
TAPPING SCREW
x 220
PACK
220 2PADBOLT
HASP
FAST
007
13 mm
DRILL BIT DRILL 1 PHILLIPS HD
DRIVER BIT
FAST
038
8
3/16” ROUND HD
BOLTS &
NYLOCK NUTS
FAST
002
FAST
003
12 3/16” COUNTERSUNK
BOLTS & NUTS
FAST
004
FAST
005

Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 5 27/4/23
COMPONENT OVERVIEW
22A
22C
81E
88C
PPA
PPA
94D
94D
88D
81E
PPG
81E
64C
PPL
90C
PPD
PPR
94A
22A
PPB
88C
94C
PPB
81F
81N
PPF
81N
94B
79C
53B
91A
12A 58C
64A
81E
58C
64B
PPC
57A
81F
Most holes are prepunched.
A 3mm drill bit is supplied for
drilling holes where prepunching
was not possible.

Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 6 27/4/23
SNAPTiTE ASSEMBLY GUIDE
The Snaptite Assembly System locks end channels to all roof and wall sheets without the need for
tools and fasteners.
To assemble each panel, the perimeter channels are secured to the top and bottom of each panel.
Gently tap the channel over the SNAPTiTE lugs on the sheet, working along the sheet.
Each perimeter channel must finish flush with the edges of the sheets. Simply tap the channel along
the sheets until each end is neatly flush. If you need to remove channels from the panels, slide it off
from the side.
Channel locks the shed panel into
position without the need for screws!
FASTENING SYMBOLS
Secure channel to sheeting by SNAPTiTE
fastening method.
Join components together with one
screw at this location only, as some
channels have extra holes that are not
required for this model of shed.
Do not join components together at
this location yet, as the screws may
obstruct further assembly of the other
components.
Join components together by pre-drill-
ing the holes first. Use one component as
template to mark where the holes are and
drill with a 3mm drill bit.
3mm pop rivet
4mm nut and bolt set.
D
SNAP
T TE
i

Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 7 27/4/23
1. Layout and overlap two PPB
sheets by one rib as shown.
You’ll need to turn one 180
degrees.
Align them so the two rib holes
overlap and the edge holes are
to the outsides.
2. Fasten with self tapping
screws through prepunched
sheet-to-sheet holes on overlap.
If you can’t see bottom hole twist
the sheet left or right.
Make a new hole with supplied
drill bit if bottom hole is too far
up or down the sheet or not
found.
3. Attach the top and bottom
channels using the SNAP-TiTE
method.
Make sure you have the short
side of the channel to the
outside of the sheeting
REAR PANEL ASSEMBLY
81F
81F
edge holes to outside
edge holes to outside
- This completes the rear panel -
1 required
FAST001
PPB
PPB

Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 8 27/4/23
LID PANEL ASSEMBLY 1. Overlap specified sheets as
shown. Make sure ends are flush.
Where possible, keep sheets in
the same orientation from the
box.
2. Fasten with self tapping
screws through prepunched
sheet-to-sheet holes on overlap.
If you can’t see bottom hole twist
the sheet left or right.
Make a new hole with supplied
drill bit if bottom hole is too far
up or down the sheet or not
found.
3. Attach the top and bottom
channels using the SNAP-TiTE
method.
Make sure you have the short
side of the channel to the
outside of the sheeting
PPA
PPA
81E
88C
81E
SNAP
T TE
i
SNAP
T TE
i
88C
4. Attach the 88C lips to the
ends, place the face with the
holes on top of the sheet.
Fasten each using five FAST001
self tapping screws into the
prepunched holes.
FAST001

Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 9 27/4/23
94C
94D
94D
22C
20mm EDGE ON TOP
15mm EDGE
AT THE BASE
D
D
Let’s assemble the lid bracing
5. Join all components at
prepunched locations as shown
6. Position the lid bracing on the
underside of lid as shown.
Drill through the prepunched
holes of the lid bracing into the
sheeting and secure with 10mm
self tapping screws.
7. fasten the padbolt to plate
50mm off centre to allow the bolt
to lock under the top channel of
the front panel next to the door.
LID PANEL ASSEMBLY
CONTINUED
C
L
80mm
50
- This completes the lid panel -

Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 10 27/4/23
RIGHT PANEL ASSEMBLY
2. Make sure the ends of the
sheets are flush at overlap before
continuing.
Fasten with 10mm self tapping
screws through prepunched
sheet-to-sheet holes on overlap.
1. Layout and overlap the two
sheets by one rib as shown.
orientate them so the two rib
holes overlap and angled end of
the sheets are both to the top.
3. Attach the top and bottom
channels using the SNAP-TiTE
method.
Make sure you have the short
side of the channel to the
outside of the sheeting
Angled ends to top
PPR
PPD
FAST001
81N
81E
SNAP
T TE
i
SNAP
T TE
i
- This completes the right panel -

Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 11 27/4/23
LEFT PANEL ASSEMBLY
PPG
PPL
2. Make sure the ends of the
sheets are flush at overlap before
continuing.
Fasten with 10mm self tapping
screws through prepunched
sheet-to-sheet holes on overlap.
1. Layout and overlap the two
sheets by one rib as shown.
orientate them so the two rib
holes overlap and angled end of
the sheets are both to the top.
Angled ends to top
3. Attach the top and bottom
channels using the SNAP-TiTE
method.
Make sure you have the short
side of the channel to the
outside of the sheeting
SNAP
T TE
i
SNAP
T TE
i
81E
81N
FAST001
4. Fasten the 64C channel to the
underside of the sheeting using
four self tapping screws from
above.
Make sure it is orienated as
shown below.
64C
FAST001
- This completes the left panel -

Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 12 27/4/23
FRONT PANEL ASSEMBLY 1. Take the PPF sheet and
orientate with the ‘narrow pan’ to
the left
Place the 94A jamb with the
wider face on top of the sheet.
Make sure the ends are flush
and fasten with two 10mm self
tapping screws in the two centre
holes only.
90C
79C
PPF
94A
2. Attach the top and bottom
channels using the SNAP-TiTE
method.
The 20mm side of the channel
will fit into the cut-outs in the
94A jamb
Align the hole in the channels
with the end holes in the jamb
and fasten.
3. 94B jamb is fit into the ends
of the channels. Secure with a
longer 20mm self tapping screw
at both ends.
4.
90C jamb is fit inisde the top of
the doorway, the cutouts in the
ends slot over the side jambs.
20mm side of the 79C channel is
inserted into the bottom channel
and shorter side sits on top.
Fasten through aligned holes in
the channels:
3x 10mm self tapping screws
from outside
2x in the corners from inside.
SNAP
T TE
i
57A
53B
SNAP
T TE
i
94B
94B
3
FAST013
FAST013
- This completes the front panel -
FAST001
x10

Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 13 27/4/23
DOOR PANEL ASSEMBLY 1. Orientate the PPC sheet as
shown.
2. Attach the top and bottom
channels using the SNAP-TiTE
method.
Make sure you have the shorter,
15 mm side of the channel to the
outside of the sheeting
3. Attach the left and right
channels.
Make sure you have the longer,
20 mm side of the channel to the
outside.
Insert the 20 mm side of the
channel in the top and bottom
channels, on top of the sheet
and let the bottom side go
under.
4. Next, using the channel holes
as templates drill into the sheet
beneath with the supplied 3mm
drill bit.
Next use six self tapping screws
FAST001 per side - 10 screws
20
15
58C
58C
20
15
64A
64B
Sheet holes are
exaggerated for
illustrative purposes
PPC
FAST001

Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 14 27/4/23
DOOR PANEL ASSEMBLY
CONTINUED
5.
Take the 12A door plate and
place it midway up the door
panel.
With the 3 mm drill bit make
holes in the sheet using the door
plate as a template
Fasten plate using the pair
of holes shown with two self
tapping screws FAST001.
Next align the padbolt with the
four remaining holes with four
more screws.
6. Let’s attach the hinges.
Use the supplied 3 mm drill bit
DRILL and go through these
existing channel holes into the
sheet behind.
Align the hinge FAST012A with
these holes.
Use a pop riveter and three
FAST009 rivets per hinge.
‘bump’ of
hinge to
outside.
Inside of
door panel
Do these
two first
7. Turn the panel over as shown.
Fasten the corners with pop
rivets FAST009.

Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 15 27/4/23
DOOR PANEL ASSEMBLY
CONTINUED
DOOR CONNECTION
TO FRONT PANEL
- This completes the door panel -
Tuck jamb under
side channel
91A
8. Now we’ll fit the door brace
91A to the inside of the door.
Orientate it so the face with the
holes is to the sheet.
Make sure to tuck one ends of
the brace into the side channel
that frames the door.
9. Fastening the door brace.
Fasten with five FAST001 self
tapping screws from the outside
of the panel.
FAST001
x5
Inside of
door
Take the front panel and place it
with the door opening on the left
as show.
1. Use the supplied 3 mm drill
bit DRILL and go through these
existing jamb holes and into the
sheet behind.
2. Lay the door in the open
position so the hinges dangle
over their matching holes.
Align and use a pop riveter and
three FAST009 rivets per hinge -
six rivets total.
Front panel
- This completes the door panel installation -

Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 16 27/4/23
WALL PANEL ASSEMBLY
1. Attach the front panel to the
right side panel.
Open the door to make the front
panel stand up on its own.
Fasten with four 10mm self
drilling screws through the edge
holes
2. Attach the left side panel use
the longer 20mm self tapping
screws FAST013 and locate in
the prepunched holes in the side
wall’s 64C channel
3. Attach rear panel to side
panels by the sheet edge holes
using 10mm self tapping screws.
4. Drill 4.5mm holes in the top
channel and secure hinges with
countersunk screws or pop rivets.
Optional: Drill holes and secure
4x corner braces 88D with a
screw at each end.
Side walls fit into the
cutouts in front &
rear wall channels.
Side wall
channel
64C
FAST013
left panel
front
panel
88D
D
D

Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 17 27/4/23
FINAL ASSEMBLY
ANCHORING
5. Move the lid into position
Drill 4.5mm holes through the
channel and sheet then secure
with countersunk screws and nuts
or pop rivets.
6. Take a hasp, place it on the
edge of the door jamb and
centre it over the padbolt shaft.
Use two self tapping screws
FAST001 to secure.
Internal view of lid padbolt and
closed door.
rear view
DYNABOLT
BOLT & NUT
STEEL
ANGLE
SLAB
WALL
SHEET
Each anchor consists of one
nut, bolt, dynabolt and steel
angle.
Drill a hole into the wall sheet
to suit the bolt
Drill a hole into the concrete to
suit the dynabolt
door
lid
front
panel
FAST001
x2
Location of 4
concrete anchors
50
5050
50

Lifetime Warranty Statement
This warranty against defects is given by:
Absco Industries (ABN: 77 869 708 678)
Address: PO Box 119 Acacia Ridge QLD 4110
Ph: 1800 029 701
Fax: [phone]
Email: [email protected]
Date of issue: 18 November 2022
Details of Manufacturer’s Warranty
This product comes with a Lifetime structural warranty from the date of purchase. This warranty also
applies where there are missing or damaged parts identified in the parts list referred to in the instruction
kit within the product packaging.
Please ensure that you keep this warranty form in a safe place along with your proof of purchase. You can
register your warranty online http://abscosheds.com.au/warranty-details/ or complete the form on the
back of this document and mail it back to Absco, along with a copy of your proof of purchase.
The benefits of this warranty are in addition to your rights under the Australian Consumer Law (ACL) and
in particular, the guarantees implied under the ACL and any other rights and remedies of the consumer
under a similar law in relation to the goods and services to which this warranty relates.
Process of claiming warranty:
To make a claim under the warranty within the warranty period, you will need to contact the manufacturer
directly by phone or email:
Contact Number: 1800 029 701
Contact Email: [email protected]
You will be required to produce proof of purchase (this is at discretion of the manufacturer) at the time of
the claim.
The manufacturer bears the cost of replacing the products or spare parts or repairing the products and
reasonable direct expenses of claiming under this warranty:
Where parts are replaced, the manufacturer will bear the cost of sending the spare part and will endeavour
to deliver it to the customer’s nearest reseller within 20 working days for the customer to pick up. At such
time the customer may be required to return the alleged faulty parts.
Where assessment is required in case of replacing or repairing the product, the manufacturer will appoint
an assessor within 10 working days to identify the alleged defect. The manufacturer will bear the repair
costs by appointing a local tradesman. The manufacturer may choose to replace the product if the repair or
the cost of repair is not feasible. The replacement product will be available for collection from the nearest
reseller within 20 working days. The customer will bear the cost of assembly for the replacement product.
1

IMPORTANT
1. Manufacturer’s Disclosure
This warranty against defects shall not apply in the following situations:
A) Where the product is not assembled in accordance with the instructions provided in the product kit;
B) Where the product is used to store corrosive materials such as fertilizer, chlorine etc;
C) The warranty does NOT cover damage caused by storms, wind, rain, snow or poor foundations;
D) This warranty does not apply to surface deterioration of panels caused by ‘Swarf’ (Tiny particles of
steel debris left from cutting, grinding or drilling operations) that has not been removed after building
construction.
E) This warranty does not apply to ABSCO products installed in severe coastal, Industrial, or other highly
corrosive environments. The warranty does not apply to fasteners (screws, nuts, bolts, rivets, hasps, or
bolts).
2. Notes
This product is weatherproof to a certain level; however driving windy rain may cause the product to leak.
Condensation may also occur in some weather conditions such as extreme heat or cold. The product
should only be used for storing items such as gardening equipment and should not be used for articles
that may be prone to damage if they come into contact with moisture.
3. Major Defects
If the manufacturer is satisfied that the defect is a major defect, the purchase price may be refunded in lieu
of providing a replacement product or repairing the product.
This warranty is provided in addition to other rights and remedies you have under law: Our goods come
with guarantees which cannot be excluded under the Australian Consumer Law. You are entitled to
replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or
damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable
quality and the failure does not amount to a major failure.
If you do not wish to register your warranty online, complete the below form and email, fax or
post this form back to Absco, along with a copy of your proof of purchase.
NAME:
STREET ADDRESS: POSTAL / ZIP CODE:
STATE / CITY / PROVINCE / REGION:
COUNTRY:
SHED TYPE/CODE:
ORDER NO:
DATE OF PURCHASE:
EMAIL ADDRESS:
DATE REGISTERED:
2