Aspen C120 User manual

C120 OWNERS MANUAL
1

SMART ADVENTURE YACHTS
11656 Knudson Road, Burlington, WA | Office: 360.668.4347 | email: [e-mail]
www.aspenpowercatamarans.com
September 6, 2018
Tom & Linda,
Congratulations on the purchase and delivery of your custom C120 cruising cat! As
you get her out on the water and become more familiar with the boat, don’t hesitate
to call with any questions or concerns; we are here and happy to help you! We will be
in touch with you regularly regarding our annual events we hold for our owners which
I’ve listed below. We hope you’re able to make it!
• Weekend Spring Owners Cruise: 1st weekend of June (dates & locations vary)
• 1-2 Week Summer Owners Cruise: end of July through beginning of August (dates &
locations vary)
• Christmas Party: 1st Saturday in December
Please be sure to check in with your local boat service company and get your Volvo
engine registered for its warranty.
Continue to check our website for updates: www.aspenpowercatamarans.com
We hope to see you out on the water!
Smooth cruising,
Larry Graf & Aspen Team
Aspen Power Catamarans
2

APPENDIX
3
SECTION TOPIC PAGE
SECTION 1 Specifications 1 –10
Engine Maintenance Schedules 11 –13
SECTION 2 Aspen Warranty 14
Boat US Membership 15
SECTION 3 Batteries & Chargers 16 –21
AC / DC Panels 22 –31
Shore Power 32 –34
Generator 35 –36
Tank Gauges 37
Pump Locations 38
Lenco Trim Tabs 39
SECTION 4 Getting Ready to Go 40 –43
Anchor Operation 44 –45
Engine & Transmission 46 –49
Raw Water Ball Valves 50
Fresh Water System 51 –52
LPG System 53 –56
Toilet Water Operation 57
Dinghy Launch 58
Underwater Gear 59
Lifting Strap 60
Outfitting Your Boat 61 –67
Open Hull 68 –69
SECTION 5 Troubleshooting 70 –81
Winterizing 82
SECTION 6 Larry’s Notes: Volvo Details 83 -87
Larry’s Notes: Pettit Hydrocoat Details 88 - 89
Larry’s Notes: Thruster Logic & Strategy
90
Larry’s Notes: Toilet Logic, Details, Magic
91 –95

VESSEL SPECIFICATIONS
VESSEL NAME: Keep Calm
REGISTRATION NUMBER:
HULL IDENTIFICATION NUMBER: US
–APE10158F818
MANUFACTURER:
Aspen
MODEL:
C120
LENGTH OVERALL:
43’-10”
LENGTH AT WATER LINE:
38’
BEAM:
14’
DRAFT:
39”
DISPLACEMENT:
22,500lbs
HULL MATERIAL:
Fiberglass
RUDDER TYPE:
Bronze
KEEL TYPE:
Fixed
BOTTOM PAINT: Pettit Hydrocoat Eco
GENERATOR 1:
Kohler
MODEL NUMBER:
EGEKOD
SERIAL NUMBER: SGM32K6TW
FUEL TYPE:
Diesel
ZINC SIZE:
0.25” x 0.78”
ALTERNATOR AMPERAGE:
50 @ 120V AC
ALTERNATOR BELT SIZE:
ED0024403380-S
PRIMARY FUEL FILTER:
Racor 30 Micron
SECONDARY FUEL FILTER:
ED0037302020-S
AIR FILTER:
OIL FILTER:
ED0021752850-S
ENGINE OIL TYPE:
SAE 15W-40
ENGINE OIL QUANTITY:
2.6 quarts
IMPELLER PUMP MAKE:
Kohler
IMPELLER PUMP MODEL:
229826
4

SERIAL NUMBERS
5
ENGINE
Volvo D6 435 A977251
GENERATOR
SGM32M9NK
DINGHY
ELECTRONICS
7612xsv Color Chart Plotter
401025278
7612 Display Screen (flybridge)
7616 Display Screen
46L004680
7612xsv Display Screen
3N1008474
GHC 20 (Flybridge)
5ET006154
GMR Fantom 24
4Z4002073
GHS 20 VHF Wireless Remote
VHF 210 with Hailer & Remote Mic
GHP 20 Autopilot with Smart Pump Kit
2Q4010932
GHC 20 Marine Autopilot Control Unit
5ET004303
Autopilot Reactor 40 CCU
5EE002801
AIS 600
1SS018912
Battery House 6V (quantity 4)
Batteries: Start, Generator, Electronics,
House (1 ea, 4 total)

CAPACITY SPECIFICATIONS
6
Unit Capacity Material
Waste Port
38 Gallons Polypropylene
Waste Starboard
45 Gallons Fiberglass
Water Port
52 Gallons Polypropylene
Water Starboard
53 Gallons Polypropylene
Fuel Port
92 Gallons Aluminum
Fuel Starboard
137 Gallons Aluminum
Engine Oil
5.28 Gallons
Transmission Fluid
1.84 Gallons
Generator Oil
2.4 Quarts
Hot Water
11 Gallons
Batteries House Bank
514 Amp Hours

SERVICE POINTS & PARTS
1
OIL CHANGE
Crank Case Breather Filter(D6-
435)
3584145 1 ea
Volvo Oil Filter (D6) 22030848 1 ea
Volvo Oil Filter By-Pass (D6) 22030852 1 ea
Delo 15W-40 Motor Oil GALLON 5.28 gallons
2
TRANSMISSION FLUID CHANGE
Transmission Filter 3312199031 1 ea
Trans Oil (D6 435) ATF Dexron iii 1.84 gallons
3
GENERATOR SERVICE KOHLER 6EKOD
Oil Filter ED2175-285-S 1 ea
Oil
Secondary Fuel Filter ED2175-288-S 1 ea
Zinc 90802150 1 ea
Belt Sea Water Pump 229125 1 ea
Impeller repair kit 229826 1 ea
4
ZINCS
Transom Zinc MFG# CMDIVERMINI 2
Trim Tab Zinc (2-13/16”) MFG# CMR02 1
Sand Bar Zinc MFG# CMM24 1
Swim Step Zinc MFG# CMX07 4
Bow Thruster Zinc MFG # SM71190A 2
Stern Thruster Zinc MFG # SM71190A 1
7

ENGINE SPECIFICATIONS
ENGINE MANUFACTURER:
Volvo Penta
MODEL NUMBER:
D6-435
SERIAL NUMBER:
A977251
FUEL TYPE:
Diesel
ZINC SIZE:
N/A
ALTERNATOR AMPERAGE:
210 / 180
ALTNERATOR BELT SIZE:
Part #21407028
PROPELLOR SHAFT DIAMETER:
2”
PROPELLOR SHAFT ROTATION:
Right
PROPELLOR DIAMETER:
23”
PROPELLOR PITCH:
20”
NUMBER OF BLADES:
4
PROPELLOR MATERIAL:
Bronze
PRIMARY FUEL FILTER:
Racor 30 Micron
SECONDARY FUEL FILTER:
Part #21718912
AIR FILTER:
Part #21702999
OIL FILTER:
#22030848 BYPASS #22030852
ENGINE OIL TYPE:
15W-40
ENGINE OIL QUANTITY:
5.3 gal
IMPELLER PUMP MAKE & MODEL:
Volvo
TRANSMISSION MANUFACTURER:
ZF
TRANSMISSION REDUCTION RATIO:
2:1
TRANSMISSION FLUID TYPE:
ATF
TRANSMISSION FLUID QUANTITY:
1.8 US Gallons
8

VOLVO D6 435 PARTS
9

ENGINE SPECTROGRAPHIC CHART
10