Associated Research HypotULTRA 7804 User manual

HypotULTRA®
Models 7804 and 7854
SAFETY CHECKLIST
Survey the test station. Make sure it is safe & orderly.
Always keep unqualied/unauthorized personnel away from the test area.
Familiarize yourself with safety protocols in the event of a problem.
Exercise caution and never touch products or connections during a test.
Train operators. Never touch clips directly and always connect the return lead rst.
You should always know when a test is being performed.
WARNING: THIS GUIDE WAS CREATED FOR OPERATORS HAVING SOME FAMILIARITY WITH ELECTRICAL SAFETY
TESTING. AN ELECTRICAL SAFETY TESTER PRODUCES VOLTAGES AND CURRENTS THAT CAN CAUSE HARMFUL
OR FATAL ELECTRIC SHOCK. TO PREVENT ACCIDENTAL INJURY OR DEATH, THESE SAFETY PROCEDURES MUST
BE STRICTLY OBSERVED WHEN HANDLING AND USING A TEST INSTRUMENT. CONTACT US AT
[e-mail] FOR MORE INFO ON HOW TO GET TRAINED ON ELECTRICAL SAFETY TESTING.
Quick Start Guide

Connect the female end of the power input plug into the rear of the
instrument and plug the male end of the cord into a grounded power source.
Plug the Interlock Disable Key into the signal/input connector on the rear
panel of the instrument.
Push in POWER button to turn instrument ON.
The initialization screen will appear. After three seconds the Home screen
will appear as shown below.
SENSE-RETURN
CURRENT SENSE+ SCANNER2 SCANNER 1
T6.3A 250V
100-120~/200-240V~
700VA MAX., 5 0Hz/60Hz
SIGNAL INPUT
CAL.
SIGNAL OUTPUT
CAUTION
HIGHVOLTAGE
5KVAC MAX .
6KVDCMAX.
REMOTE INTERFACE
SCANNEROUTPUT
INPUT
RS232
SENSE-RETURN
CURRENT SENSE+ SCANNER2 SCANNER 1
T6.3A 250V
100-120~/200-240V~
700VA MAX., 5 0Hz/60Hz
SIGNAL INPUT
CAL.
SIGNAL OUTPUT
CAUTION
HIGHVOLTAGE
5KVAC MAX .
6KVDCMAX.
REMOTE INTERFACE
SCANNEROUTPUT
INPUT
RS232
Home Screen
WARNING: LOCATE A SUITABLE TESTING AREA WITH A THREE-PRONG, GROUNDED
OUTLET. BE SURE THAT YOUR THREE-PRONG OUTLET HAS BEEN TESTED FOR PROPER
WIRING. READ THE SAFETY CHECKLIST OF THIS GUIDE BEFORE STARTING TO TEST.
INSTRUMENT SETUP
2
To Grounded
Power Source

TOUCH SCREEN OPERATIONS
3
Back Home Test
Screen
TOUCH
Tap the virtual
buttons to open
various functions.
SWIPE UP,
DOWN,
LEFT &
RIGHT
Simple gestures allow
you to quickly move
through screens &
parameters.
DRAG
& DROP
Simply touch and
hold the test le, test
step, or parameter
and drag the le
to the appropriate
location.

4
Add Step
TAP ADD STEP
ADJUST
PARAMETERS EXIT PARAMETERS SAVE FILE CHANGES
ADD FILE NAME
Tap the ENTER ( ) key
to save your selection
Tap the test parameter you
would like to edit. Swipe
up and down to scroll
through test parameters.
Scroll through each
parameter to adjust
values based on your
application.
Press the Test Screen
button to exit out of
Parameters.
Press ENTER to save your
le changes. You will be
redirected to the Test
Screen.
TAP TEST SETTING
TEST SET UP
Home Screen
TAP SETUP TESTS
File Screen
TAP ADD FILE
EDIT
PARAMETERS
Tap parameter values to
edit individually. After you
adjust each parameter, tap
ENTER ( ) arrow key to
save changes.

TEST CONNECTION
5
ADAPTER BOX CONNECTIONS (7804/7854)
The adapter box (P/N 38482) provides an easy way to connect the HypotULTRA®to
a device under test (DUT).
Note: If you are testing a Class I product, safety agencies may require you to perform
a Ground Bond test on the ground circuit of the DUT along with the Hipot test.
Plug the black return lead (P/N 38490) into the Return terminal. Plug black
sense lead into the Sense (-) terminal.
Attach the clip-terminated end of the return lead to the dead metal on the
chassis of the DUT.
Connect the high voltage lead from the Adapter Box into the High Voltage
terminal on the front panel of the instrument.
Plug the red sense lead from the Adapter Box into the Sense (+) terminal.
Plug the red high current test lead into the Current terminal.
Plug the power cord of the DUT into the Adapter Box receptacle.
SENSE-
My Menu
/Select
Data
Barcode
SENSE+
RESET
POWER
TEST CURRENT
RETURN
HIGH
VOLTAG E
CAUTION
HIGH VOLTAGE
5KVAC MA X.
6KVDCMA X.
CAUTION
HIGH VOLTAGE
5KVACMAX.
6KVDC MAX.
NL

6
TEST LEAD CONNECTIONS
Plug the black return lead (P/N 38490) into the Return terminal. Plug black
sense lead into the Sense (-) terminal.
Attach the clip-terminated end of the return lead to the dead metal on
the chassis of the DUT.
Connect the high voltage lead (P/N 4040A-08) into the High Voltage
terminal on the front panel of the instrument.
Attach the high voltage lead to the current-carrying conductors of
the DUT.
Plug the red sense lead into the Sense (+) terminal. Plug the high current
test lead into the Current terminal. These two leads act as the red high
current output.
Clip the other end to the ground pin of the DUT plug.
Did you know? If necessary, a 10 x 20 cm piece of foil can be attached to the
enclosure to simulate a full hand contact to the DUT. This foil acts as the return
point. The Return and Sense (-) terminal are attached to the foil. Always check to
make sure you made a good connection between the DUT and the return clip.
Class I Product
Class II Product
SENSE-
MyMenu
/Select
Data
Barcode
SENSE+
RESET
POWER
TEST CURRENT
RETURN
HIGH
VOLTAG E
CAUTION
HIGH VOLTAGE
5KVAC MA X.
6KVDCMAX.
FOIL
SENSE-
MyMenu
/Select
Data
Barcode
SENSE+
RESET
POWER
TEST CURRENT
RETURN
HIGH
VOLT AG E
CAUTION
HIGH VOLTAGE
5KVAC MAX .
6KVDCMAX.
TEST CONNECTIONS
WARNING: DO NOT TOUCH THE DEVICE UNDER TEST ONCE YOU START THE TEST.
If there is no ground circuit present on the DUT, you can use test leads to connect
the HypotULTRA®to the DUT.

7
TAP PERFORM
TESTS
OR
TAP THE
TEST SCREEN
BUTTON
PUSH THE
TEST BUTTON
After a test has completed, the Results icon will be available on the screen.
Tap RESULTS to view your test results.
Tap “Present test step” to view
the results of the last test step
Tap “Last” to view the previously
performed steps
PERFORM TESTS
RESULTS

For additional information about these and other key features of the HypotULTRA®, please consult the
full Operation and Service Manual or call us toll-free 1-800-858-TEST (8378) or [phone]
© Associated Research •arisafety.com
1/2018
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