Associated 12-1015 User manual

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1
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Model 12-1015 Users’ Manual Version 13.08
Associated Equi
pment Corp.
5043 Farlin Ave. 800-949-147 (US)
St. Louis, MO 63115
314
-
385
-
5178 (Outside US)
Battery Electrical System Analyzer
MODEL 12-1015
User’s Manual
Version 13.08

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2
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Model 12-1015 Users’ Manual Version 13.08
Associated Equi
pment Corp.
5043 Farlin Ave. 800-949-147 (US)
St. Louis, MO 63115
314
-
385
-
5178 (Outside US)
Table of Contents
1.0 Introduction----------------------------------------------------------------------------------------------
1.1 MODEL 12-1015 (Battery Electrical System Analyzer) ----------------------------------------------------3
1.2 Specifications-----------------------------------------------------------------------------------------------------------4
2.0 Safety Measures---------------------------------------------------------------------------------------
2.1 Safety Precautions-----------------------------------------------------------------------------------------------------5
2.2 Other Precautions------------------------------------------------------------------------------------------------------6
3.0 Working with Batteries------------------------------------------------------------------------------- 7.
4.0 The Battery Electrical System Analyzer------------------------------------------------------------
4.1 MODEL 12-1015 --------------------------------------------------------------------------------------------------------9
4.2 Key Functions-----------------------------------------------------------------------------------------------------------9
4.3 Functions of Individual Key---------------------------------------------------------------------------------------10
5.0 MODEL 12-1015 Setup ------------------------------------------------------------------------------
5.1 Printer Installation -------------------------------------------------------------------------------------------------- 11
5.2 Select Display Language------------------------------------------------------------------------------------------ 11
6.0 HELP Key---------------------------------------------------------------------------------------------- 12
7.0 Battery Test--------------------------------------------------------------------------------------------
7.1 Start Testing -----------------------------------------------------------------------------------------------------------15
8.0 Battery Rating Charts--------------------------------------------------------------------------- -----
8.1 Japanese Industrial Standards (JIS#) Rating Chart-------------------------------------------------------27
8.2 DIN & EN Standards Rating Charts-----------------------------------------------------------------------------28
8.3 YUASA Battery Rating Chart -------------------------------------------------------------------------------------30
8.4 Rough CCA Guide----------------------------------------------------------------------------------------------------31
9.0 Grounding Test ----------------------------------------------------------------------------------------
9.1 Start Testing------------------------------------------------------------------------------------------------------------31
10.0 Starter Test ---------------------------------------------------------------------------------------------
10.1 Begin Testing----------------------------------------------------------------------------------------------------------37
11.0 Alternator Test---------------------------------------------------------------------------------------
11.1 Start Testing------------------------------------------------------------------------------------------------------------41
No load testing at 3,000 RPM-------------------------------------------------------------------------------------41
Testing with load at 2,000 RPM----------------------------------------------------------------------------------44
12.0 Printing and Viewing Test Results------------------------------------------------------------- 47
12.1 Printing the Last Test Results------------------------------------------------------------------------------------49
13.0 PC Link -------------------------------------------------------------------------------------------------
13.1 Installing Driver-------------------------------------------------------------------------------------------------------50
13.2 Printing Results from Normal Printer-------------------------------------------------------------------------54
13.3 Saving results---------------------------------------------------------------------------------------------------------54
14.0 Warranty Information--------------------------------------------------------------------------------
14.1 Limited Warranty-----------------------------------------------------------------------------------------------------55
14.2 Limitations of Warranty--------------------------------------------------------------------------------------------56

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3
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Model 12-1015 Users’ Manual Version 13.08
Associated Equi
pment Corp.
5043 Farlin Ave. 800-949-147 (US)
St. Louis, MO 63115
314
-
385
-
5178 (Outside US)
1.0 - Introduction
1.1- MODEL 12-1015 (Battery Electrical System Analyzer):
This Analyzer uses the modern technology in battery testing which can test
batteries as they are without charging before test. Testing procedures are quick
and easy with repeatable results. Test Results can be printed directly on the
integrated printer or it can be stored in the computer for records.
1. Battery Test:
Analyses the battery condition using microprocessor controlled testing
methods without the need of fully charging it before test.
The unit consumes very little current during testing hence the test can
be repeated numerous times without any worry of draining the battery
and its results are highly accurate.
Extremely safe as it does not create any sparks during clamping and it
takes less than 7 seconds to obtain the full analyzed results of tested
battery.
2. Grounding Test:
Analyses the condition of the electrical return circuit contacts
resistance which were connected to the engine or chassis body from
the battery terminal with results and recommendations display after
test.
3. Starter Test:
Checks the cranking effectiveness of the battery to predict when the
battery will fail to crank a vehicle basing on voltage profiles with results
and recommendations display.
4. Alternator Test:
This test checks the alternator charging condition during load at 2,000
RPM and without load at 3,000 RPM with results and
recommendations display after each test.
This Analyzer is maintenance-free and does not require internal batteries. It
powers up when connected to the battery posts during testing or through an
external 12 Volts DC source for later review of the test results.

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4
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Model 12-1015 Users’ Manual Version 13.08
Associated Equi
pment Corp.
5043 Farlin Ave. 800-949-147 (US)
St. Louis, MO 63115
314
-
385
-
5178 (Outside US)
The operation is fast and simple. When hooked up to the battery posts, the
displayed instructions on the screen will lead you through and a warning tone to
caution you to perform the correct steps. In event that you need assistance, there
is a key. It will display information about each function when selected.
Its result is consistent, repeatable and can be performed numerous times without
heating up the unit. It is very safe as it does not create any sparks when
connected to the battery terminals during testing on the vehicle.
After the test, the results will be stored in its memory and can be reviewed again
later. Also it can be printed directly on the integrated mobile printer. It is equipped
with a USB port to enable connection to PC to store the results or have it printed
out from a normal computer printer.
1.2 Specifications:
Operating Voltage: 9V ~ 15V DC (max)
Analyzing Capacity (Amps): CCA: 100 ~ 1700 EN: 100 ~ 1700
IEC: 100 ~ 1000 DIN: 100 ~ 1000
JIS#: 100 ~ 1700 SAE: 100 ~ 1700
CA: 100 ~ 1700
DC Volts Accuracy: ± 2% Reading
Battery analyzing time: Less than 8 seconds.
Languages: Multi-languages available depending on the
model selected.
PC connection: Through USB port.
Printer head: Thermo print head.
Paper width: 57.5mm ±0.5mm
Paper roll diameter: Max. 40mm OD.
Printing Speed: 50mm/sec.
Working Temperature: 0ºC (32°F) ~ 50ºC (122°F).
Working Humidity: 10% ~ 80 %

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5
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Model 12-1015 Users’ Manual Version 13.08
Associated Equi
pment Corp.
5043 Farlin Ave. 800-949-147 (US)
St. Louis, MO 63115
314
-
385
-
5178 (Outside US)
2.0 Safety Measures:
For safety reasons, read this manual thoroughly before operating the tool.
Always refer to and follow the safety instructions and testing procedures
provided by the car or equipment manufacturer. The safety messages presented
below and throughout this user’s manual are reminders to the operator to
exercise extreme care when using this test instrument.
2.1 Safety Precautions:
When the engine is running, it produces carbon monoxide,
a toxic and poisonous gas. Always operate the vehicle in a
well ventilated area. Do not breathe exhaust gases – they
are hazardous that can lead to death.
To protect your eyes from propellant object such as caustic
liquids, always wear safety eye protection.
Fuel and battery vapors are highly flammable.
DO NOT SMOKE NEAR THE VEHICLE DURING TESTING.
When engine is running, many parts (such as pulleys,
coolant fan, belts, etc) turn at high speed. To avoid serious
injury, always be alert and keep a safe distance from these
parts.
Before starting the engine for testing or trouble shooting,
always make sure the parking brakes is firmly engaged. Put
the transmission in Park (automatic transmission) and
Neutral (manual transmission).
Always block the drive wheels.
Never leave vehicle unattended while testing.
Never lay tools on vehicle battery. You may short the
terminals together causing harm to yourself, the tools or
the battery.

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6
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Model 12-1015 Users’ Manual Version 13.08
Associated Equi
pment Corp.
5043 Farlin Ave. 800-949-147 (US)
St. Louis, MO 63115
314
-
385
-
5178 (Outside US)
Engine parts become very hot when engine is running. To
prevent severe burns, avoid contact with hot engine parts.
Do not wear loose clothing or jewelry while working on
engine. Loose clothing can get caught in fan, pulleys, belts,
etc. Jewelry can conduct current and can cause severe
burns if comes in contact between power source and
ground.
When the engine is running, be cautious when working
around the ignition coil, distributor cap, ignition wires and
spark plugs. They are HIGH VOLTAGE components that can
cause electrical Shock.
Always keep a fire extinguisher readily available and easily
accessible in the workshop.
2.2 Other Precautions:
•This BatteryAnalyzer is meant for testing of 12 Volts batteries only.
•Its operating voltage is from 9V ~ 15V DC and should not be tested on
24V directly. It will cause damage to the unit. For 12V x 2 batteries (in
series or parallel), disconnect the connections and test them individually.
•Battery that has just been charged by a charger contains surface charge
and it should be discharged by turning ON the Head lights for 3~5 minutes
before testing.
•Always attached the analyzer clips on the lead side of the battery terminal
posts during testing so that it has a good contact. This will provide better
and accurate results.
•Do not attach the analyzer clips directly onto the steel bolt that tightened to
the battery terminal posts; this may give inaccurate readings or
inconsistent results. (Note: This also applies to all other battery testing
methods.)
•If the battery terminal posts were oxidized or badly corroded and the
connections were bad, the analyzer will prompt you to check the
connections. In this case, clean the terminal posts and performs testing
directly on the terminal posts it-self.

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7
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Model 12-1015 Users’ Manual Version 13.08
Associated Equi
pment Corp.
5043 Farlin Ave. 800-949-147 (US)
St. Louis, MO 63115
314
-
385
-
5178 (Outside US)
•During testing on the battery while it is still in the car, make sure the
engine is OFF.
•Do not store the analyzer near high humidity or temperature area.
Exposing to extreme temperatures will cause damage to the unit.
3.0 Working with Batteries
Lead-acid batteries contain a sulfuric acid electrolyte, which is a highly corrosive
poison and will produce gasses when recharged and explode if ignited. It can
hurt you badly.
When working with batteries, make sure you have plenty of ventilation, remove
your hand jewelry, watch and wear protective eyewear (safety glasses), clothing,
and exercise caution.
Do not allow battery electrolyte to mix with salt water. Even small quantities of
this combination will produce chlorine gas that can KILL you!
Whenever possible, please follow the manufacturer's instructions for testing,
jumping, installing, charging and equalizing batteries.
Never disconnect a battery cable from a vehicle with the engine
running because the battery acts like a filter for the electrical
system.
Unfiltered [pulsating DC] electricity can damage expensive
electronic components, e.g., emissions computer, radio, charging
system, etc.
Turn off all electrical switches and components; turn off the ignition
before disconnecting the battery.
For non-sealed batteries, check the electrolyte level. Make sure it is
covering the plates, and it is not frozen before starting to recharge
(especially during winters).
Do not add distilled water if the electrolyte is covering the top of the
plates because during the recharging process, it will get warm and
expand. After recharging has been completed, recheck the level.

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8
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Model 12-1015 Users’ Manual Version 13.08
Associated Equi
pment Corp.
5043 Farlin Ave. 800-949-147 (US)
St. Louis, MO 63115
314
-
385
-
5178 (Outside US)
Reinstall the vent caps BEFORE recharging, recharge ONLY in
well-ventilated areas, and wear protective goggle.
Do NOT smoke or cause sparks or flames while the battery is being
recharged because batteries give off explosive gasses.
If your battery is an AGM or a sealed flooded type, do NOT
recharge with current ABOVE 12% of the battery's RC rating (or
20% of the ampere-hour rating).
Gel cells should be charged over a 20-hour period and never over
the manufacturer's recommended level or over 14.1 Volts DC.
Follow the battery and charger manufacturer's procedures for
connecting and disconnecting cables and other steps to minimize
the possibility of an explosion or incorrectly charging the battery.
You should turn the charger OFF before connecting or
disconnecting cables to a battery.
Do not wiggle the cable clamps while the battery is recharging,
because a spark might occur, and this could cause an explosion.
Good ventilation or a fan is recommended to disperse the gasses
created by the recharging process.
If a battery becomes hot, over 43.3 °C (110 °F), o r violent gassing
or spewing of electrolyte occurs, turn the charger off temporarily or
reduce the charging rate.
When charging the battery in the car with an external MANUAL
charger, make sure that it will not damage the vehicle's electrical
system or components with high voltages.
Even if this is a remote possibility, it is best to disconnect the
vehicle's battery cables from the battery BEFORE connecting the
charger.

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9
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Model 12-1015 Users’ Manual Version 13.08
Associated Equi
pment Corp.
5043 Farlin Ave. 800-949-147 (US)
St. Louis, MO 63115
314
-
385
-
5178 (Outside US)
4.0 - The Battery Electrical System Analyzer
4.1 – MODEL 12-1015
4.2 - Keypad Functions:
Figure 1
Figure 2
Red Clamp to
Positive (+)
battery post
Black Clamp to
Negative (-)
battery post
USB Port
for PC Link
Integrated
Printer
8
6
2
7
1
4
5
3

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Model 12-1015 Users’ Manual Version 13.08
Associated Equi
pment Corp.
5043 Farlin Ave. 800-949-147 (US)
St. Louis, MO 63115
314
-
385
-
5178 (Outside US)
4.3 - Functions of Individual key:
1 . Use this key to scroll up to the next item OR when it is in the
keying-in Battery Rating values mode, press this key once
will increase the value by step of 5 units.
2. Use this key to shift the selection tab to the right item OR
when it is in the keying-in Battery Ratings values mode, press
this key once will increase the value by step of 100 units.
3. Use this key to scroll down to the next item OR when it is in
the keying-in Battery Ratings values mode, press this key
once will decrease the value by step of 5 units.
4. Use this key to shift the selection tab to the left item OR when
it is in the keying-in Battery Ratings values mode, press this
key once will decrease the value by step of 100 units.
5. Press this ENTER key will get into the selected function or
proceed to the next step.
6. To EXIT the function, press this key once will return back to
the previous screen.
7. This is the HELP key. Press this key will enter into the help
menu and it will explain the functions of the item you have
selected in detail.
8. Press this key will print the results after each individual test.
To print out all the four test results from the memory, this can
be done by first select and enter [View Last Test] from the
main menu and then press this key to print.