ASV CRC534 User manual

Installation / Fitment Guide
CRC534 or CRF334
Install at your own risk! ASV Inventions INC. accepts no liability
for failures or malfunctions due to improper installation.
Please confirm your vehicle year, make, and model before attempting
installation.
KTM
YEAR
HUSQVARNA
YEAR
125 Duke / RC
14-24
Svartpilen 125 / 200 / 250
22-24
200 Duke / RC
14-24
Svartpilen 401
18-24
250 Duke
15-20
Vitpilen 401
18-24
390 Adventure
20-24
390 Duke / RC
13-24
TOOLS:
1. 8mm wrench
2. Philips screwdriver
1: REMOVE THE NEUTRAL KILL SWITCH
1a) Find the neutral kill switch underneath the OEM lever. Use a Philips
screwdriver to remove the two screws holding the switch in place.
1b) Remove the neutral kill switch from the perch
2: UNINSTALL THE OEM LEVER
2a) Find the locknut underneath the OEM lever that holds the pivot
bolt in place. Use an 8mm wrench to remove the nut.
2b) Use the Philips screwdriver to remove the main pivot bolt and
remove the lever.
2c). Loosen the clutch cable by twisting the clutch cable adjuster as
close as possible to the perch. Line up the openings on the cable
adjusters and guide the clutch barrel out of the OEM lever.

3: INSTALL THE ASV LEVER
3a) Guide the clutch barrel into the ASV lever and place the ASV
lever into the perch. Secure with the original pivot bolt.
3b) Secure the 8mm locknut on the underside of the lever
3c). Tighten the clutch cable adjuster by twisting the clutch cable
adjuster away from the perch. Extend just enough so that there is a
coin’s worth of space between the lever and the perch. This will allow
for cable expansion when it warms up during riding.
4: RE-INSTALL THE NEUTRAL KILL SWITCH
4a) IMPORTANT! Use a Philips screwdriver and the OEM screws to
re-install the neutral kill switch.
5: SETTING AND TESTING
5a) With the bike off, shift into first gear. Fully engage the clutch lever
and attempt to move the bike forwards and backwards manually. It
should move freely. Disengage the clutch lever and attempt to move
the bike again. This time, the bike should only move a foot or so before
stopping. If there is any issue at this stage, adjust the clutch cable until
the bike moves only when it should.
5b). With the bike in neutral, get into riding position and start the bike.
5c) Fully engage the clutch and shift to first gear. Keep the clutch fully
engaged. The bike should remain still. If the bike is moving forward,
put the bike back into neutral and try adjusting either the clutch cable or
reach adjust dial. Keep doing this until the bike remains still with the
clutch fully engaged.
5d) Use the reach adjust dials to set the levers to your desired reach.
Adjusting the reach will greatly affect brake and clutch engagement. Be
sure to test at slow speeds before riding normally.
Congratulations! You’ve successfully installed the ASV clutch lever on
your bike! If you have any questions, please reach out to us at our
contact info below.
Need help? Contact ASV!
Our techs are available Monday through Friday, 9am to 5pm PST
Phone: [phone] Email: [email protected]
Register your ASV warranty at asvinventions.com!