ASV C/5 BRC555 User manual

Congratulations on your purchase of an ASV C/5 Sport Streetbike lever. The correct installation of control
levers on a sport/street motorcycle is critical. Incorrect installation or the installation of an incorrect part
can result in a malfunction of your clutch and / or front brake system. This lever should be installed by a
certified mechanic; preferably at your local motorcycle dealer service dept. ASV Inventions, Inc. accepts no
liability for malfunctions as a result of incorrect installation or the installation of a part that was not
designed specifically for your motorcycle. Please check the list below to confirm that the correct year, make
and model of your motorcycle is listed. If the correct year, make and model of your motorcycle is not listed
below, then this part is not the correct part for your motorcycle and must not be installed onto your
motorcycle.
ASV C/5 Sport front brake lever part number: BRC555 fits only the following motorcycles:
Please disregard any dashes or letters after this part number, (ex; BRC555-SK) Any dashes or letters
following your part number are for colors and/or length of the lever (Shorty) and do not affect the application
of the lever to the bike.
APRILIA YEAR PART#
RSV Mille/R (99-03) BRC555
Tuono/R (03-07) BRC555
Falco/SL1000 (00-04) BRC555
DUCATI YEAR PART#
MS4/MS4R (01-06) BRC555
M900/M1000 (00-05) BRC555
900SS /1000SS (98-06) BRC555
996/998B/S/R (99-03) BRC555
748/750SS (99-02) BRC555
MTS1000SDS/DS (04-06) BRC555
MTS1100/S (07-08) BRC555
ST4/S/ABS (04-06) BRC555
ST3/S/ABS (03-07) BRC555
Sport 1000 (06-08) BRC555
GT 1000 (06-08) BRC555
Paul Smart LE (2006) BRC555
Monster S2R 1000 (06-08) BRC555
If your motorcycle is not on this list,
this part # BRC555 is not the
correct part for your Motorcycle.
For any questions regarding correct
application for your motorcycle,
please call ASV Inventions, Inc.,
toll free, at: 1-877-278-7000
Tools and supplies needed: 1) Flat Blade
Screwdriver, 1) 10mm wrench or socket
1To remove your stock lever, use a
10mm wrench or socket to remove
the locknut attached to the main pivot
bolt that holds the lever. (Photo 1)
2Once the locknut is removed,
unscrew the main pivot bolt with a
Flat blade screwdriver. After the pivot
bolt is removed, the lever will detach
from the master cylinder. (Photo 2) Be
sure to also remove the plunger rod from
the master cylinder that was inserted
into the barrel on the original lever.
1
See other side for further instructions
®
INSTALLATION INSTRUCTIONS FOR PART # BRC555
2
C/5 Sport Brake Lever Part# BRC555
INSTRUCTIONS_BRC555 3/21/08 9:35 AM Page 1
Text
[phone] ext 123

INSTALLATION INSTRUCTIONS FOR PART # BRC555 (continued from other side)
3a
3b
4
3When installing the ASV lever, you
will use the supplied plunger barrel
(Photo 3a) and plug it into the stock OEM
Plunger rod as shown in photo 3b.
4Align the lever and the master
cylinder pivot bolt holes and Install
the main pivot bolt, and tighten it until it
is snug against the master cylinder. Do
not over-tighten, as it could cause the
lever to bind in the master cylinder.
Install the locknut onto the main pivot
bolt and tighten. Use the flat blade
screwdriver to keep the main pivot bolt
from turning while tightening the lock-
nut.(Photo 4) Do not over tighten the
locknut as it can cause binding of the
lever and master cylinder. Maximum
torque on locknut should be five (5)
foot-lbs. or sixty (60) inch-lbs.
After installation is complete, with the
engine off and bike out of gear, apply the
front brake several times to ensure it is
functioning properly. You should hear the
“clicking” sound of the brake light switch
being activated each time you pull the
brake lever in. There should be no drag
and the front wheel should spin freely
when brake is not engaged. With the Key
in the “ON” position, your rear brake light
should light up when the front brake is
applied, and turn off when the brake lever
is released. If something does not seem
right, consult your mechanic or contact
ASV technical support before riding your
motorcycle.
IMPORTANT: Do not ride your motorcycle
if there is any drag or the front wheel
does not spin freely after installation.
®
ASV Inventions, Inc.
16421 Gothard Street Suite A,
Huntington Beach, CA 92647 • 714-861-1400
INSTRUCTIONS_BRC555 3/21/08 9:35 AM Page 2