ATA OACIS-1XC User manual

1
Quick Installation Guide for OACIS-2XC
O A C I S
Open Architecture Control Integrated System
Version 01.03
Quick Installation Guide for OACIS-1XC
O A C I S
Open Architecture Control Integrated System
Version 02.02
http://www.atainc.com
[email protected]

2
Package Contents
⚫OACIS-P
S/N
EA
CHECK
01. Servo Press

02. Servo Drive

03. Interface SGA-D Signal Conditioner

04. Power Cable

05. Brake Cable

06. Motor Encoder Cable

07. CN1 Cable

08. Limit Sensor Cables

09. STO Cable

⚫OACIS-T
10. Nut Runner

11. Servo Drive

12. Interface SGA-D Signal Conditioner

13. Power Cable

14. Brake Cable

15. Motor Encoder Cable

16. CN1 Cable

17. STO Cable

⚫SERVO CONTROLLER
18. OACIS-1XC

19. Firmware Download Cable

⚫ETC
20. Quick Installation Guide

21. CD-ROM with Setup Software

22. User Manual Book

23. Origin of Certificate


3
Quick Installation Diagram
Check Up the Package
Hardware Installation
Software Installation
OACIS Power On

4
I. Check up the Package
Case I. One Servo Press with OACIS-1XC
Case II. One Nut Runner with OACIS-1XC
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17
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18
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16
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11
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12
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10
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13 ○ 14
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21
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19
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20
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15
○
9
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20
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8
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19
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1
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21
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2
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18
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3
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6
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7
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4
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5
These pictures can be different from the real one.
Numbering of Products refer to page 2.

5
DO NOT CONNECT ALL THE CABLES WITH POWER ON.
All the wirings should be connected after switch off.
Otherwise severe damage for the devices might happen.

6
II. Hardware Installation
Connect OACIS Power In & Ground
Connect Analog Inputs
✓Each Analog Input Channel has its own GND terminal.
✓
Signal Type Selection Switch (ONLY AI#5, 6) needs to be set properly per the
input signal type.
⚫Allowable Signal Range with Input Setting
Voltage Input
Current Input
±10V
4~20mA
AMP CBL
0 VDC
POWER CBL OACIS-1XC
OUT +
SGA
+24 VDC
OUT -
ANALOG INPUT 1
ANALOG INPUT 2
TB #1
FG
AI GND 1
AI GND 2
ANALOG IN 1~2 [V]
The power cable and AMP cable should be
separated each other.
✓It is recommended to separate Power In
Connection from frequent Turn On and Off
circuit like Light Curtain
Over current or voltage input may cause severe damage to OACIS.
The Analog Inputs should be wired to OACIS AI channels directly not through
any other Terminal Blocks.

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Connect Home & Limit Sensors
Connect Servo Motor and Drive
✓All cables should be connected with their own devices. (See the serial numbers)
✓When you use only one Servo Axis, make sure to connect CN1 to SVCN1 on OACIS.
If the noise signal levels are high due to the unexpected electric interference,
it can work to clamp a ferrite with U, V and W wires together.
SERVO MOTOR
SERVO DRIVE
V
W
B
U
M
POWER CABLE
SERVO MOTOR
0VDC
SERVO DRIVE
FERRITE
+24VDC
LIMIT SENSOR
(PROXIMITY SENSOR)
BROWN-24V
BROWN-24V
BLACK
-Sensing Signal
HOME SENSOR
(CONTACT SENSOR)
BLUE-0V
BLUE-HOME
Home sensor cable should be connected with power off.
LIMIT SENSOR
(PROXIMITY SENSOR)
HOME SENSOR
(CONTACT SENSOR)

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L3
V
MOTOR GND
CB
CB
OACIS
MODE STATUSOUT
ANAL OG I N 1~4[V]
SERVO EN.
AXIS 1AXIS 2
PROGRAM No. STEP No.
TB #6
TB #3
MODE COMMANDIN
ENCODER
INPUT
RS-232
E-STOP
TARE TQ.
RESET ALM
SERVO OK
CW EN.
CCW EN.
ANAL OG IN 5~6 [V,mA]
24 V OUTPUT
ANAL OG INPUT 1
AI GND1
ANAL OG INPUT 2
AI GND2
ANAL OG INPUT 3
AI GND3
ANAL OG INPUT 4
AI GND4
FG
ANAL OG INPUT5
AI GND5
ANAL OG INPUT6
AI GND6
FG
HOMEOK
PROG. HOMEOK
READY
ERROR
0V
24 V (OUT)
HOME
BRAKE
BRAKE C OMMON
SVCN 2 TB #5 TB #4 ENC 2 RSCN3 RSCN2
RSCN1
ENC 1
SVCN 1 TB# 2 TB# 1 INDUSTRIAL NETWORK ETHERNET
2XC
24 V DC POWERIN
24V
24V
0V
0V
NEG. LIMIT
POS. LIMIT
SERVO MOTOR
L2
L2
CN1
(X4)
W
POWER CABLE
+24 VDC
24V
0V
B2
CN2
(X6)
CR
THREE PHASE
380V ±10% DIRECT CURRENT 24V ±10%
ENCODER CABLE (CN2)
L1
0V
SERVO DRIVE
A1
B1
+24V
300MM OR MORE
A2
L3
0 VDC
L1
U
CHASSIS GND
SIGNAL CABLE (CN1)
M
B
E
0V
+24V
NOISE FILTER
OACIS-2XC
✓
There are two ground terminals provided on the driver.
One of them must be connected to
the ground terminal of control panel
and
the other is for
the motor ground.
✓Check up the OACIS Ground Connection at the bottom of OACIS.
✓Keep the encoder cable away from the power cable wiring by 300 mm or more.
✓Do not guide the encoder cable through the same duct as the power cable, nor
bind them together.
Make sure that your Circuit breaker for Servo Motor and Drive is set properly.
Different Servo Motor requires different circuit.
The ground terminal must not be shared with other equipment.
Overall pay particular attention to wiring especially in power input and motor
output, ground of loose connection.

9
Servo Drive
OACIS
Servo Motor
Drive Power
(3Ø, 220V)
Encoder
OACIS GND
Motor GND
Chassis GND
Limit Sensor Cables
Brake &
Brake Common
Brake Cable
Power
Cable
Power Cable
Brake Cable
Encoder Cable
30
0 mm
or
more!!

10
Safety Circuits
✓The circuits should meet ISO standard safety requirement.
-. EN ISO 13849-1 / 14121-1
-. EN/IEC 61508
-. EN/IEC 62061
✓Safety circuit example for Cat 3

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Servo Drive

12
✓Safety circuit example for Cat 4
Program Stop Mode
✓Stop Option
-. 0(default), OACIS stops after on-going step is completely done and resumes at the
next step
-. 1, OACIS stops on the spot. When it resumes, it restarts the on-going step.
-. 2, It is the same as option1 except that it restarts after resetting motor drive.
✓Potential quality related issues with stop and resume function.
ATA will provide Stop and Resume function instead of Emergency Stop.
But this option is not a safety circuit but only a software stop
This circuit does not meet ISO standard safety requirement.
It can cause severe damage to the operator or people who work for
maintenance.
So, any kinds of damage caused by this operation is not responsibility of ATA

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III.Software Installation
Install OACIScom.
✓Double click “…\OACIScom_v4.01.02.01\setup.exe”
Special Settings for Window 7
✓Desktop →OACIScom Icon right click → Properties →Compatibility mode check →
Privilege Level check

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Connect to OACIS.
✓PC IP Address needs to be set properly as shown below.
✓
✓Now, you will see the updated screen with connected status as below.
1. This number must be
different from OACIS IP
address
2. Default OACIS IP address is
192. 168. 0. 3
It is strongly recommended that the Ethernet cable be directly connected to
OACIS without any communication hub. Do not combine the network PLC and
OACIS

15
Connect to EtherNet/IP Module
✓EtherNet/IP module IP address needs to be set properly as shown below.
✓Install ‘IP Config’ application and Run the program.
◼You can download ‘IP Config’ application from ATA or HMS website,
https://www.anybus.com/support/file-doc-downloads/anybus-support-
tools?orderCode=tools
OACIS-1XC
PC
1
2
3
4

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✓Double-click on its entry in the list. And the network information will be updated
if you click Set after changing IP address and subnet mask properly.
✓Default IP address is 192.168.3.3
✓When the program runs, the network is automatically scanned for EtherNet/IP
module products. The network can be rescanned at any time by clicking Scan.
5
6

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IV.OACIS Power On
Turn ON the Servo Drive & OACIS power after confirming
a proper wiring.
Check up the LoadCell
Confirm the Brake Wiring of Servo Motor.
✓When you press the Reset button,
you can see Servo OK LED on and hear a
snapping sound of Brake unlocking in DIO window
of OACIScom
Refer to a brake wiring with a control relay on the
next page.
✓With your hands, please press the shaft of servo
press upward and downward.
See the value of analog inputs is reasonable.
OACIScom
OACIS

18
Move Jog.
✓You can move an axis forward or backward manually by operating COMMAND
menu. It comes in quite handy when you build the machine up for the first time
or some errors happen with high load.
✓You can open “ ” in Buttons or [TOOL] – [Command] button in the
Menu Strip.
✓Select a proper Axis then you can see “ADVANCE” and “RETRACT” buttons are
activated in blue
BRAKE COMMON
BRAKE
A2 B2
OACIS
SERVO CONTROLLER MOTOR BRAKE
B1
A1
0V
0 VDC
CR
24V
+24 VDC
If a shot pin or air lock system is installed due to heavy tooling, you should pay
attention to jogging. You can make COMMAND disable by setting PROGRAM
STOP signal On when you want to prevent from moving by mistake with
locking on.

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Homing.
✓Select “OPERATING” tab on the Command window.