ATD Tools ATD-3305 User manual

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ATD3305_rev_0519
ATD-3305
10 Pc. Cooling System Pressure Test
Adapter Update Kit
Owner’s Manual
FEATURES:
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FEATURES:
SAFETY WARNING AND PRECAUTIONS:
WARNING: The instructions and warnings contained in this manual should be read and understood before using or
operating this tool. Do not allow anyone to use or operate this tool until they have read this manual and have developed
a thorough understanding of how this tool works. Failure to observe any of the following instructions could result in
severe personal injury to tool user and bystanders, or cause damage to the tool and property. Keep this manual for future
reference.
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ITEM# PART# DESCRIPTION
1 43302-14 Aluminum #14 Adapter (purple)
2 43302-15 Aluminum #15 Adapter (black)
3 43302-16 Aluminum #16 Adapter (dark gold)
4 43302-17 Aluminum #17 Adapter (royal blue)
5 43302-18
Aluminum #18 Adapter (champagne)
6 43302-19 Aluminum #19 Adapter (red)
7 43302-20
Aluminum #20 Adapter (light silver)
8 43302-21 Aluminum #21 Adapter (light green)
9 43302-5A Radiator Cap Test Connector #2 & #3 (Black)
10 43302-5B Radiator Cap Test Connector #2 & #4 (Blue)
11 43305-PB Blow Molded Case
REPLACEMENT PARTS:
43302-14G Gasket for #14 Aluminum Adapter
43302-15G Gasket for #15 Aluminum Adapter
43302-16G Gasket for #16 Aluminum Adapter
43302-17G Gasket for #17 Aluminum Adapter
43302-18G Gasket for #18 Aluminum Adapter
43302-19G Gasket for #19 Aluminum Adapter
43302-20G Gasket for #20 Aluminum Adapter
43302-21G Gasket for #21 Aluminum Adapter
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NOTE:The warnings and cautions discussed in this instruction manual cannot cover all possible conditions and situations
that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built
into this product, but must be supplied by the operator.
WARNING: Use safety equipment. User and bystanders should use safety goggles or safety glasses with side shields
which comply with current national standards, or when needed, a face shield. Use an ANSI approved dust mask or respi-
rator when working around metal, wood, and chemical dusts and mists. This applies to all persons in the work area. Also
use non-skid safety shoes, hardhat, gloves, dust collection systems, and hearing protection when appropriate.
WARNING: Keep bystanders and children out of the work area while operating this tool.
WARNING:Always keep your work area clean, uncluttered, and well lit. Cluttered or dark areas invite accidents and
injuries. DO NOT work on poor surfaces that are slippery.
WARNING: Do not operate this tool if you are tired or under the influence of alcohol, drugs, or medications that could
aect your ability to use the tool properly.
WARNING: Dress properly. Do not wear loose clothing or jewelery as they can be caught in moving parts. Wear restrictive
hair covering to contain long hair.
WARNING: Do not reach over or across running machines. Keep proper footing and balance at all times. Non-skid foot -
wear is recommended when working.
OPERATING INSTRUCTIONS
tThe pump is not included with this set, but is in your ATD-3300 set. This set is an update set consiting of the adapters only.
Before performing the test on your cooling system, test the pump first by pumping few times to ensure the pump is
working correctly. When testing, DO NOT PUMP OVER 20 psi.
t
During your inspection and during the test of your cooling system, when pumping the pump handle, always make sure
that the force is applied straight into the pump rather than at an angle, or else it may cause the pump to leak. (See
Figure 1)
TO TEST FOR LEAKS IN COOLING SYSTEM:
1. Refer to the vehicle’s service manual for any specifc
radiator pressure testing instructions.
2. Loosen the vehicle’s radiator cap slowly to relieve
any excess pressure before removing the cap
completely. NEVER OPEN THE SYSTEM WHILE HOT,
as this may cause personal injury.
3. Select the proper adapter and configuration of the
stationary seat accessories. Securely attach the
adapter to the filler neck of the radiator or expansion
tank.
4. Attach the quick connector of the hand pump onto
the adapter.
5. Rapidly pump the hand pump handle using straight
force (as shown in figure 1) while watching the pres-
sure gauge. Pressurize the radiator up to the optimal
pressure only - DO NOT OVER PRESSURIZE THE
RADIATOR. Ideal readings should range between
15-20 psi (1.03-1.37 BAR).
tNeedle holds steady – If gauge hand holds at the
same pressure number for 2 minutes, there are no
serious leaks in the system.
tNeedle drops slowly – Indicates the presence of
FIG. 1
STRAIGHT FORCE
;:
COOLING SYSTEM PUMP (FIG. 2)
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CAUTION: MAX PRESSURE CAN NOT EXCEED 20 psi
(1.37 BAR), OTHERWISE IT WILL DAMAGE THE RADIATOR

4
small leaks or seepage.
tNeedle drops quickly – Indicates serious leakage is present.
6. Once the test is complete, release the air pressure by depressing the pressure release valve on the hand pump hose,
then disconnect the quick coupler and adapter assembly.
7. Maintenance – After testing process in Radiator Test:
tKeep the adapter connected to the pump as you had set up while performing the actual test. Operate the pump
several times to dissipate moisture and/or coolant that may have remained in the adapter and pump.
tOil the hand pump in order to lubricate the piston and prevent corrosion and internal damage.
8. Store the radiator pressure tester kit in its carrying case and keep the kit in a clean, dry, safe location out of reach of
children and other unauthorized persons.
TO TEST FOR LEAKS IN ORIGINAL RADIATOR CAP:
1. Choose the correct radiator cap connector (43302-5A or 43302-5B) and
correct steel radiator cap (43300-2, 43300-3, or 43300-4) for the correct
vehicle being tested from the test kit. Fasten the original radiator cap to the
radiator cap connector (43302-5A or 43302-5B) and then fasten the steel
radiator cap (43300-2, 43300-3, or 43300-4) from the test kit to the other end
of the radiator cap connector (43302-5A or 43302-5B).
2. Remove the hand pump assembly (43300-1) from the test kit and fasten the
quick coupler at the end of the hose to the radiator cap (43300-2, 43300-3,
or 43300-4) securely. Operate the hand pump until reaching the pressure
recommended by the vehicle manufacturer. - DO NOT OVER PRESSURIZE.
3. Check the pressure reading on the gauge immediately after reaching the
vehicle manufacturer’s recommended pressure. If the pressure drops, there
is a leak in the radiator cap. After pressure testing is completed, press the
release button on the quick coupler until the reading on the gauge reads 0.
Remove quick coupler from radiator cap and then remove the original radiator
cap from the original radiator cap connector.
Fig. 3
MAKE & MODEL ADAPTER#
BMW (X5: 2000-2011, X5 M: 2009-2012, X5 xDrive 30i: 2008-2010, X5 xDrive 48i, X5 xDrive 50i: 2010-2012, X6: 2008- 2012,
AcƟveHybrid X6: 2010, X6 M: 2009, X6 xDrive 35i: 2008-2013, X6 xDrive 50i: 2008, Z3: 1996-2002, Z4: 2003-2008,
Z8:2000-2003)
43302-17
Buick (LaCrosse: 2005, Rainier: 2005-2007), Cadillac (CTS: 2006, Escalade: 2004-2007, SRX: 2004-2007, STS: 2005-2006, BLS:
2007) 43302-21
Chevrolet (Avalanche 1500: 2002-2006, Avalanche: 2007, Cavalier: 1999-2005, Classic: 2004, Cobalt: 2007, Colorado: 2004-
2007, Equinox: 2005-2007, Express 1500: 2004-2007, Express 2500: 2003-2007, Express 3500: 2003-2007, HHR: 2007, Malibu:
2001-2007, Silverado 1500: 1999-2007, Silverado 1500 H0: 2002-2007, Silverado 2500: 1999-2004, Silverado 2500 H0: 2001-
2007, Silverado 3500: 2001-2007, Silverado 3500 H0: 2007, SSR: 2006, Suburban 1500: 2001-2007, Suburban 2500: 2001-2007,
Tahoe: 2000-2007, Trailblazer: 2002-2007, Viva:2003-2008)
43302-21
Fiat (Croma: 2005-2013) 43302-21
Ford (Crown Victoria: 1993-2011, E-150: 2003-2012, E-150 Club Wagon: 2003-2005, E-150 Econoline: 1992-2002, E-150
Econoline Club Wagon: 1992-2012, E-250 Econoline: 1992-2002, E-250 Super 0uty: 2004-2005, E-350: 2003, E-350 Club
Wagon: 2003-2005, E-350 Econoline: 1992-2002, E-350 Econoline Club Wagon: 1992-2002, E-350 Super 0uty: 2004-2012,
Edge: 2007-2012, Excursion: 2000-2005, ExpediƟon: 1997-2008, Explorer: 2002-2012, F-150: 1997-2012, F-250 Super 0uty:
1999-2012, F-350 Super 0uty: 2005-2012, F-450 Super 0uty: 2005-2012, F-550 Super 0uty: 2005-2012, Five Hundred: 2005-
2007, Flex: 2009-2012, Freestar: 2004-2007, Fusion: 2006-2012, Mustang: 1996-2012, Ranger: 1998-2011, Taurus: 1996-2012,
Thunderbird: 2002-2005, Windstar: 1999-2003)
43302-21
Ford (Galaxy Van : 1995-2006) 43302-18
Ford (Mondeo: 2000-2007, Focus: 2000-2005, C-MAX03, Contour: 1995-2000 43302-14
Ford Asia & Oceania (Fiesta: 2002-2013, Focus: 2004-2011, Focus Estate Wagon: 2011, Mondeo: 2007, Ranger: 2011 43302-15
Ford Australia (Fiesta WS: 2008, Fiesta Hatchback WT: 2010, Fiesta Saloon WT: 2010, Focus Hatchback LT: 2005, Focus
Hatchback LV: 2009-2011, Focus Hatchback LT: 2005, Focus Saloon LS, LT: 2005, Focus Saloon LV: 2009-2011, Mondeo
Hatchback MA, MB: 2007)
43302-15
VEHICLE COMPATIBILITY CHART

5
Ford Europe (B-Max: 2012, C-Max: 2007-2012, Fiesta: 2001-2013, Fiesta Van: 2008-2010, Focus: 2004-2013, Focus CC: 2006-
2011, Focus C-Max: 2003-2007, Focus Estate Wagon: 2004-2013, Focus Van: 2005-2013, Galaxy: 2006-2011, Galaxy Van: 2006-
2010, Grand C-Max: 2010-2012, Kuga: 2008-2012, Mondeo: 2007-2012, Mondeo Estate Wagon: 2007-2011, S-Max: 2006-
2011, Transit 250: 2011, Transit 260: 2006, Transit 280: 2006, Transit 300: 2006, Transit 330: 2006-2013, Transit 350: 2006-
2013, Transit 370: 2006, Transit 410: 2006, Transit 430: 2006-2013, Transit 460: 2006, Transit Custom 250: 2012, Transit
Custom 270: 2012, Transit Custom 290: 2012, Transit Custom 300: 2012, Transit Custom 310: 2012, Transit Custom 330: 2012,
Transit Tourneo: 2012, Transit Tourneo Custom: 2012
43302-15
Ford InternaƟonal (C-Max: 2007-2012, C-Max 11: 2010, Fiesta V JH, J0: 2001, Fiesta Van: 2009, Fiesta V1: 2009, Fiesta V1:
2008, Focus C-Max: 2003-2007, Focus 11 0A: 2004, Focus 11 ConverƟble: 2006, Focus 11 Estate 0AW: 2004, Focus Saloon 0A:
2005, Focus 11 StaƟon Wagon 0AW: 2004, Focus 111: 2011, Focus 111 Saloon: 2011, Focus 111 Turnier: 2011, Galaxy: 2006,
Grand C-Max: 2010, Kuga: 2008, Mondeo 1V: 2007, Mondeo 1V Saloon: 2007, Mondeo 1V Turnier: 2007, Ranger: 2011, S-
Max: 2006, Transit Bus: 2006, Transit Flatbed Chassis: 2006, Transit Tourneo: 2006
43302-15
Ford USA (Ranger: 2011) 43302-15
GMC (Canyon: 2004-2007, Envoy: 2003-2007, K2500 Suburban: 1999, Savana 1500: 2003-2007, Savana 2500: 2003-2007,
Savana 3500: 2004-2007, Sierra 1500: 1999-2007, Sierra 1500 H0: 2001-2007, Sierra 2500: 1999-2004, Sierra 2500 H0: 2001-
2007, Sierra 3500: 2001-2007, Sierra 3500 H0: 2007, Sierra C3: 2001, Yukon: 2000-2006, Yukon XL 1500: 2000-2007, Yukon XL
2500: 2001-2007)
43302-21
Hummer (H2: 2004-2006, H3: 2006) 43302-21
Isuzu (Ascender: 2003-2006, i-280: 2006, i-290: 2007) 43302-21
Land Rover (Freelander 2 FA: 2006, Range Rover Evoque: 2011, Freelander: 2006-2013, LR2: 2006) 43302-15
Lexus (GS460: 2008-2011, HS 250h: 2010, 1S F: 2008-2013, LS460: 2007-2013, LS 600h: 2008-2012) 43302-19
Lincoln (ConƟnental: 1995-2002, Mark V111: 1993-1998, MKS: 2009-2012, MKT: 2010-2012, MKX: 2007-2012, MKZ: 2007-
2012, Town Car: 1993-2011, Zephyr: 2006) 43302-21
Mazda (2: 2007, 3: 2003-2013, 5: 2010, 2 0E: 2007, 3 BK: 2003, 3 BL: 2009, 3 Saloon BK: 2000-2009, 3 Saloon BL: 2009, 5 CW:
2010, Axela: 2003, BT50: 2011) 43302-15
Mazda (Mazda 6: 2006) 43302-21
Mercedes (A140: 19 7-2004, A150: 2004-2012, A160: 1997-2012, A170:1998-2012, A180: 220004-2012, A190:
1999-2004, A200:2004-2012, A21 AMG: 2002-2004, A210: 2002-2004, B150: 2009-2011, B160: 2009-2011, B170:
2005-2011, B180: 200 -2011, B200:2005-2011, Vaneo: 2001-2005, Vaneo 1.6: 2002, Vaneo 1.7: 2002, Vaneo 1.9: 2002,
W168: 1997-2004)
43302-16
Mercury (Cougar: 1993-1997, Grand Marquis: 1993-2011, Milan: 2006-2011, Monterey: 2004-2007, Sable: 1996-2009) 43302-21
Mercury (Cougar: 1999, MysƟque: 1995-1999 43302-14
Oldsmobile (Alero: 1999-2004, Cutlass: 1999, Intrigue: 2002) 43302-21
Opel (Astra: 2004-2013, Astra Cabrio: 2003-2006, Astra Classic: 2006-2009, Astra Coupe: 2003-2005, Astra GTC: 2005-2011,
Astra H: 2004-2010, Astra Van: 2004-2010, Corsa: 2006-2013, Corsa 0: 2007-2011, Corsa Van: 2006-2010, Meriva: 2006-2010,
Signum: 2003-2008, Vectra: 2002-2008, ZaĮra: 2005, ZaĮra B: 2005-2011, ZaĮra Van: 2005)
43302-21
PonƟac (G5: 2007, G6: 2006, Grand Am: 199-2005, Grand Prix: 2005-2006, Pursuit: 2005-2006, SolsƟce: 2006-2007, SunĮre:
2005) 43302-21
Saab (9-3: 2003-2012, 9-3 Sport: 2002-2012, 9-3 X: 2009-2012, 9-7 X: 2007) 43302-21
Saab (EcoPower 9-3, 9-5) 43302-20
Saturn (Aura: 2007, Ion 1: 2003-2005, Ion 2: 2003-2007, Ion 3: 2003-2007, Outlook: 2007, Sky: 2007, Vue: 2005-2007) 43302-21
Scion (tC: 2011-2012, xB: 2008-2012) 43302-19
Seat (Alhambra Van: 1996-2010) 43302-18
Suzuki (XL-7: 2007) 43302-21
Toyota (Celica: 2000-2005, MR2 Spyder: 2000-2005, Prius: 2010-2011, RAV4: 2006-2012) 43302-19
Vauxhall (Astra: 2002-2011, Astra Cabrio: 2006-2011, Astra Coupe: 2005-2008, Astra GTC: 2004-2011, Combo: 2005-2011,
Corsa: 2006-2012, Meriva: 2006-2010, Signum: 2003-2008, Vectra: 2002-2008, ZaĮra: 2005-2013) 43302-21
Volvo (C30: 2006-2012, C70: 2005-201, C70 11 ConverƟble: 2006, S40: 2004-2010, S40 11 MS 2004, S60: 2010-2013, S60 11:
2010, S80: 2006-201, S80 11 AS: 2006, V40: 2012, V40 Cross Country: 2012, V40 Hatchback: 2012, V50: 2003-2012, V50 NW:
2004, V60: 2010-2013, V70: 2007-2012, V70 III Estate: 2007, XC60: 2008, XC70: 20 7-2012, XC70 Cross Country: 2007-2011,
XC70 11: 2007)
43302-15
VW (Sharan Van: 1996-2010) 43302-18
VEHICLE COMPATIBILITY CHART CONTINUED

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WARRANTY
1 YEAR LIMITED WARRANTY
THIS WARRANTY AND CONFIRMED RECEIPT(S) SHOULD BE RETAINED BY THE CUSTOMER AT ALL TIMES
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