ATH-Heinl M72Z User manual

USER´S MANUAL
ATH M72Z

® Copyright by ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprint and technical changes reserved / Issue: 2019/02
- 2 -
INHALT
INTRODUCTION .............................................................................................................................- 4 -
General information’s ..................................................................................................................- 4 -
Description of tire changer...........................................................................................................- 5 -
Operation of tire changer.............................................................................................................- 6 -
Technical data ............................................................................................................................- 8 -
Dimension drawing......................................................................................................................- 9 -
INSTALLATION.............................................................................................................................- 10 -
Transport and storage ...............................................................................................................- 10 -
Unpacking of machine ...............................................................................................................- 10 -
Scope of delivery.......................................................................................................................- 11 -
Place of installation ...................................................................................................................- 12 -
Fixing.......................................................................................................................................- 13 -
Electrical connection..................................................................................................................- 13 -
Pneumatic connection................................................................................................................- 14 -
Final works...............................................................................................................................- 14 -
OPERATION .................................................................................................................................- 15 -
Operation instructions ...............................................................................................................- 15 -
General instructions...................................................................................................................- 16 -
Bead breaking of a tire ..............................................................................................................- 18 -
Preparation for clamping of wheels.............................................................................................- 19 -
Clamping of the tires .................................................................................................................- 22 -
Adjustment of the mounting head ..............................................................................................- 23 -
Demounting of a tire .................................................................................................................- 24 -
Mounting of a tire .....................................................................................................................- 25 -
Filling of a tire...........................................................................................................................- 27 -
MAINTENANCE .............................................................................................................................- 29 -
Consumables for installation, maintenance and care.....................................................................- 29 -
Safety regulations for oil............................................................................................................- 30 -
Notice ......................................................................................................................................- 31 -
Maintenance plan or care plan....................................................................................................- 31 -
Troubleshooting........................................................................................................................- 32 -
Maintenance and service instructions ..........................................................................................- 33 -
Disposal ...................................................................................................................................- 36 -
KONFORMITÄTSERKLÄRUNG / DECLARATION OF CONFORMITY ......................................................- 37 -
APPENDIX....................................................................................................................................- 38 -
Pneumatic diagram ...................................................................................................................- 38 -
Electric diagram ........................................................................................................................- 39 -
WARRANTY NOTE.........................................................................................................................- 40 -
Product warranty ......................................................................................................................- 41 -
INSPECTION AND CERTIFICATION BOOK.......................................................................................- 42 -
Inspection ................................................................................................................................- 42 -
Scope of the inspection..............................................................................................................- 42 -
Technical data ..........................................................................................................................- 42 -
Name plate...............................................................................................................................- 42 -
Installation and handover certificate ...........................................................................................- 43 -
Inspection plan .........................................................................................................................- 44 -
Visual inspection (Authorized specialist) ......................................................................................- 45 -
ERSATZTEILBUCH / SPARE PART BOOK..........................................................................................- 49 -
Gehäuse / Machine body............................................................................................................- 50 -
Pedaleinheit / Pedal assembly ....................................................................................................- 52 -
Drehteller / Mainshaft................................................................................................................- 54 -

® Copyright by ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprint and technical changes reserved / Issue: 2019/02
- 3 -
Getriebe / Gear box...................................................................................................................- 56 -
Motor / Motor ...........................................................................................................................- 58 -
Montiersäule / Horizontal arm ....................................................................................................- 59 -
Montageturm Ausleger / Vertical arm..........................................................................................- 61 -
Schwenkzylinder / Buffer cylinder ...............................................................................................- 63 -
Druckdose vertikal / Hex shaft lock cylinder.................................................................................- 65 -
Druckdose horizontal / Square shaft lock cylinder ........................................................................- 66 -
Handgriff / Handle control valve .................................................................................................- 67 -
Abdrücker / Bead breaker ..........................................................................................................- 68 -
Zylinder für Abdrücker / Bead breaker cylinder ............................................................................- 69 -
Schnellentlüftung für Abdrücker (B) / Bead breaker cylinder quick valve assy (B)............................- 71 -
Schnellentlüftung für Abdrücker (E) / Bead breaker cylinder quick valve assy (E)............................- 72 -
Reifenfüller / Inflation gun .........................................................................................................- 73 -
Druckluftwartungseinheit / Air maintenance unit..........................................................................- 74 -
Hilfsarm / Assist arm .................................................................................................................- 75 -
NOTES.........................................................................................................................................- 78 -

® Copyright by ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprint and technical changes reserved / Issue: 2019/02
- 4 -
INTRODUCTION
General information’s
THIS MANUAL IS AN INHERENT PART OF THE MACHINE.
IT MUST BE READ AND UNDERSTOOD FROM THE OPERATOR.
THERE IS NO RESPONSIBILITY FOR DAMAGES, WHICH ARE RESULTING FROM
NON-OBSERVANCE OF THIS MANUAL OR THE GUILTY SAFETY REGULATIONS.
ATTENTION: Follow the instructions to avoid injuries or damages.
TIP: Gives further information’s to the functions and tips for using the machine efficiently.
Protective clothes must be worn for all works on the described machine.

® Copyright by ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprint and technical changes reserved / Issue: 2019/02
- 5 -
Description of tire changer
1
Handle with air valve
For locking / unlocking the horizontal and vertical movement of
the mounting head
2
Hexagon rod
For the vertical adjustment of the mounting head
3
Square rod
For the horizontal adjustment of the mounting head
4
Mounting head
For mounting / demounting of tires
5
Mounting tower
Swivelling backward
6
Turntable
For rotating the tire
7
Clamping rod
For clamping the rim
8
Grease holder
For storing the tire grease
9
Bead shovel
For breaking the bead off the rim
10
Housing
11
Foot pedal control
12
Inflator
For filling the tire
13
Air maintenance unit
A1
Bead roller
For losing the upper bead
A2
Bead roller
For losing the lower bead
A3
Second bead roller
For pressing the upper bead on a second position
A4
Bead pressing device
For pressing the upper bead on a third position
A5
Control of assist arm
For lifting and lowering of all assist arms
1
9
8
6
5
4
3
2
7
13
12
11
10
A1
A2
A3
A4
A5

® Copyright by ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprint and technical changes reserved / Issue: 2019/02
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Operation of tire changer
1
Press the pedal downwards so that the turntable rotates clockwise.
Press the pedal upwards so that the turntable rotates counter
clockwise.
2
Press the pedal to work with the bead shovel. When you release it
the bead shovel goes back to the original position.
3
Press the pedal so that the mounting tower swivels backwards.
Press it again so that the mounting tower swivels forward again.
1
2
3

® Copyright by ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprint and technical changes reserved / Issue: 2019/02
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By pressing the button (1) both the hexagon (2) and the square
(3) will be fixed in the adjusted position.
By pulling the button the fixing will be released and the mounting
head (4) can be adjusted.
Control of assist arm
A5.1 Control arm for the lifting and lowering of the bead rollers and
bead pressing arm.
3
2
1
4
A5.1

® Copyright by ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprint and technical changes reserved / Issue: 2019/02
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Technical data
Centre hole diameter (z)
45 –130 mm
Rim diameter (B)
12 –27 Inch
Max. rim width (A)
Approx. 4 –13 Inch
[depending on offset (ET)]
Max. diameter (B + tire)
1050 mm
Max. bead breaker range
83 –350 mm
Max. bead breaker force
2500 kg
Rotatory force of turntable
1100 Nm
Revolutions of turntable
6 /12 rpm
Current supply
380 / 50 –16 V/Hz - A
(220 / 50 –16 V/Hz - A)
Power
0,75
Revolutions of motor
1400 / 2800 rpm
Working pressure
8 –10 Bar
(0,8 –1,0 Mpa)
Noise level
< 70 dB
Net weight
345 kg
Gross weight
390 kg
Definition of the rim
A = Width of rim (without “f”–rim edge)
B = Rim diameter (without “f”–rim edge)
f = Rim edge
h = Hump
t = Drop-centre
z = Centre ring
ET = Offset
1 = Rim centre
2 = Rim hub
1 inch = 2,54 cm

® Copyright by ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprint and technical changes reserved / Issue: 2019/02
- 9 -
Dimension drawing
1120-1740 mm
1770-2170 mm
1050-1550 mm

® Copyright by ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprint and technical changes reserved / Issue: 2019/02
- 10 -
INSTALLATION
The machine should be installed only by authorized personal according to the manual.
Transport and storage
Always use suitable means for transporting and positioning the
machine and keep attention to the gravity centre of the machine.
The machine should only be transported with the original packing.
Data:
Width
1150 mm
Length
1000 mm
Height
1850 mm
Storage temperature
-25 to +55 °C
Unpacking of machine
Remove the upper cover of the carton and make sure that there were no damages during
the transport.
Remove the safety bolts to get the machine from the pallet.
For taking the machine from the pallet use a suitable means (eventually with sling).
The packing material of the machine should be stored carefully.
Keep the packing material away from children as it could be dangerous for them.