ATLAS PLATINUM PVL12 User manual

Replace This With Cover PDF

Revised 05/9/2019
Read this entire manual before operation begins.
Record below the following information which is located on the serial number
data plate.
Serial No.
Model No.
Date of Installation

Contents
General Information. . . . . . . . . . 5
Product Identification . . . . . . . . . 8
Packing/Transport/Storage. . . . . . . 9
Lift Description . . . . . . . . . . . .11
Technical Specification. . . . . . . . .12
Safety . . . . . . . . . . . . . . . .17
Installation . . . . . . . . . . . . . .20
Operation And Use . . . . . . . . . .30
Maintenance . . . . . . . . . . . . .33
Troubleshooting. . . . . . . . . . . .35
Part List . . . . . . . . . . . . . . .37
Warranty . . . . . . . . . . . . . . .51

4
PVL12
PRINTING CHARACTERS AND SYMBOLS
Throughout this manual, the following symbols and printing characters are used
to facilitate reading:
Indicates the operations which need proper care
Indicates prohibition
Indicates a possibility of danger for the operators
BOLD
TYPE Important information
WARNING: before operating the lift and carrying out
any adjustment, read carefully chapter 7 “installation”
where all proper operations for a better functioning of
the lift are shown.

General Information 5
PVL12
General Information
This chapter contains warning instructions to operate the lift properly and
prevent injury to operators or objects. This manual has been written to be used
by shop technicians in charge of the lift (operator) and routine maintenance
technician (maintenance operator).
The operating instructions are considered to be an integral part of the machine
and must remain with it for its whole useful life. Read every section of this
manual carefully before operating the lift and unpacking it since it gives helpful
information about:
• safety of people
• safety of the lift
• safety of lifted vehicles
The company is not liable for possible problems, damage, accidents, etc.
resulting from failure to follow the instructions contained in this manual.
Only skilled technicians of AUTHORISED DEALERS or SERVICE CENTRES
AUTHORISED by the manufacturer shall be allowed to carry out lifting, transport,
assembling, installation, adjustment, calibration, settings, extraordinary
maintenance, repairs, overhauling and dismantling of the lift.
The manufacturer is not responsible for possible damage to people,
vehicles or objects if said operations are carried out by unauthorized
personnel or the lift is improperly used.
Any use of the machine made by operators who are not familiar with the
instructions and procedures contained herein shall be forbidden.
1.1 Manual Keeping
For a proper use of this manual, the following is recommended:
• Keep the manual near the lift, in an easily accessible place.
• Keep the manual in an area protected from the damp.
• Use this manual properly without damaging it.
• Any use of the machine made by operators who are not familiar with the
instructions and procedures contained herein shall be forbidden.

General Information 6
PVL12
This manual is an integral part of the lift: it shall be given to the new owner if
and when the lift is resold.
1.2 Obligation In Case Of Malfunction
In case of machine malfunction, follow the instructions contained
in the following chapters.
1.3 Cautions For The Safety Of The Operator
Operators must not be under the influence of sedatives, drugs or alcohol when
operating the machine.
Before operating the lift, operators must be familiar with the
position and function of all controls, as well as with the machine
features shown in the chapter “Operation and use”
1.4 Warnings
Unauthorized changes and/or modifications to the machine
relieve the manufacturer of any liability for possible damages to
objects or people. Do not remove or make inoperative the safety
devices, this would cause a violation of safety at work laws and
regulations.
Any other use which differs from that provided for by the
manufacturer of the machine is strictly forbidden.
The use of non genuine parts may cause damage to people or
objects

General Information 7
PVL12
1.5 Scrapping
When your machine’s working life is over and it can no longer be used, it must
be made inoperative by removing any connection to power sources.
These units are considered as special waste material, and should be broken
down into uniform parts and disposed of in compliance with current laws and
regulations.
If the packing are not polluting or non-biodegradable, deliver them to
appropriate handling station.
Declaration Of Warranty And Limitation Of Liability
The manufacturer has paid proper attention to the preparation of this manual.
However, nothing contained herein modifies or alters, in any way, the terms
and conditions of manufacturer agreement by which this lift was acquired, nor
increase, in any way, manufacturer’s liability to the customer.
To The Reader
Every effort has been made to ensure that the information contained in this
manual is correct, complete and up-to date. The manufacturer is not liable for
any mistakes made when drawing up this manual and reserves the right to make
any changes due the development of the product, at any time.

Product Identification 8
PVL12
Product Identification
The identification data of the machine are shown in the serial plate placed on the
power side column.
The removal of the serial plate is strictly forbidden.
Machines may be updated or slightly modified from an aesthetic point of view
and, as a consequence, they may present different features from these shown,
this without prejudicing what has been described herein.
2.1 Warranty Certificate
The warranty is valid for a period of 12 months starting from the date of the
purchase invoice.
The warranty will come immediately to an end when unauthorized modifications
to the machine or parts of it are carried out.
The presence of defects in workmanship must be verified by the Manufacturer’s
personnel in charge.
2.2 Technical Servicing
For all servicing and maintenance operations not specified or shown in these
instructions, contact your Dealer where the machine has been bought or the
Manufacturer’s Commercial Department.

Packing/Transport/Storage 9
PVL12
Packing/Transport/Storage
Only skilled personnel who are familiar with the lift and this manual shall
be allowed to carry out packing, lifting, handling, transport and unpacking
operations.
3.1 Packing
The packing of the lift is shown in the figure 1: N. 1 base unit packed in a steel
frame, wrapped up in non-scratch material, including the accessory box, the
power unit.
The package weight is about 2425 lbs.
If requested, optional accessories are available to satisfy each customer’s
requirements.
Figure 1 - Packages

Packing/Transport/Storage 10
PVL12
3.2 Lifting And Handling
When loading/unloading or transporting the equipment to the site, be sure to
use suitable loading (e.g. cranes, trucks) and hoisting means. Be sure also to
hoist and transport the components securely so that they cannot drop, taking
into consideration the package’s size, weight and centre of gravity and it’s fragile
parts.
3.3 Storage And Stacking Of Packages
Packages must be stored in a covered place, out of direct sunlight and in low
humidity, at a temperature between -10°C and +40°C.
3.4 Delivery And Check Of Packages
When the lift is delivered, check for possible damages due to transport and
storage; verify that what is specified in the manufacturer’s confirmation of order
is included. In case of damage in transit, the customer must immediately inform
the carrier of the problem.
Packages must be opened paying attention not to cause damage to people (keep
a safe distance when opening straps) and parts of the lift (be careful the objects
do not drop from the package when opening).

Lift Description 11
PVL12
Lift Description
The lift is suitable for lifting motor vehicles having maximum weight as described
in the nameplate on the power side column of the lift. All mechanical parts
such as columns, carriages and lift arms have been built in steel plate to make
the frame stiff and strong while keeping a low weight. The electro hydraulic
operation is described in detail in chapter 8.
This chapter describes the lift’s principal elements, allowing the user to be
familiar with the machine. As shown in figure 2, the lift is composed of two
columns: power-side column (1) and off-side column (2) with the extension (3)
on each, each equipped with a carriage (4) and a pair of lifting arms (5) with the
adaptor (6) anchored to the ground by means of the column base. The overhead
beam (7) is equipped with the anti-crush safety bar and an overhead cut-off
switch for protection of the vehicle roof. Raising motion is carried out by pushing
the lifting button on the power unit (8), which delivers the hydraulic fluid to
cylinders inside the columns. The mechanical safety release is carried out by
pushing the lock release lever (9) on the power-side column. Lowering motion is
controlled by pushing the lowering lever on the power unit and carried out under
the weight of the load lifted. The synchronization is controlled by the equalizer
cables. The arm locks can be engaged automatically when the lift is raised.
Figure 2 – Lift

Technical Specification 12
PVL12
Technical Specification
5.1 Size And Main Features
CAPACITY 12,000lbs (5400kg)
Max. lifting height 73 5/8” (1870mm)
Min. lowered height 6” (152mm)
Overall height - lower setting 165” (4192mm)
Overall height – higher setting 177” (4497mm)
Clearance between columns 109 1/2” (2782 mm)
Lifting time 55s
Lowering time with full load 26s
Noise level 75 dB(A)/1m
Working temperature 5 °C - 40 °C
Average weight of package 2425 lbs (1100kg)
5.2 Electric Motor
Voltage 208V-240V/50Hz/60Hz/1Ph
Power 3HP
N° Poles 2
Speed 3450 rpm
Motor enclosure type B14
Insulation class IP 54
Motor connection must be carried out referring to the attached wiring diagrams
(fig.6). The motor direction of rotation is shown in the label placed on the motor.
Before use of the lift, make sure to check if the motor specification shown in the
nameplate of the motor conforms to the local electric supply.
5.3 Pump
Type Gear
Flow rate 2.1 cm3/g
Continuous working pressure 225 bar

Technical Specification 13
PVL12
Figure 3 – Layout

Technical Specification 14
PVL12
5.4 Hydraulic Power Unit
The power unit is equipped with
Figure 4 – Hydraulic Power Unit
5.5 Oil
Use wear proof oil for hydraulic drive, in conformity with ISO 6743/4 rules (HM
class). The oil with features similar to those shown in the table is recommended.
Test standards Features Value
ASTM D 1298 Density 20°C 0.8 kg/l
ASTM D 445 Viscosity 40°C 32 cSt
ASTM D 445 Viscosity 100°C 5.43 cSt
ASTM D 2270 Viscosity index 104 N°
ASTM D 97 Pour point ~ 30 °C
ASTM D 92 Flash point 215 °C
ASTM D 644 Neutralization number 0.5 mg KOH/g
Change hydraulic oil at 1 year intervals

Technical Specification 15
PVL12
Figure 5 - Hydraulic Plan
1 Oil filter 6 Hydraulic cylinder
2 Gear pump 7 Manual lowering valve
3 Motor 8 Flow restrictor
4 Non return valve 9 Startup valve
5 Pressure overload valve (Max. 250 bar)

Technical Specification 16
PVL12
Figure 6 – Electrical Diagram (220V/50Hz/60Hz/1Ph)

Safety 17
PVL12
Safety
Read this chapter carefully and completely because it contains important
information for the safety of the operator and the person in charge of
maintenance.
The lift has been designed and built for lifting vehicles and
making them stand above level in a closed area. any other use is
forbidden.
The manufacturer is not liable for possible damages to people,
vehicles or objects resulting from an improper or unauthorized
use of the lift.
For operator and people safety, a square space for a safety area at least 1m free
away from the lift must be vacated during lifting and lowering. The lift must be
operated only from the operator’s control site in this safety area.
Operator’s presence under the vehicle, during working, is only admitted when
the vehicle is lifted and the safety lock is engaged.
Never use the lift when safety devices are off-line. People, the
lift and the vehicles lifted can be seriously damaged if these
instructions are not followed.
6.1 General Warnings
The operator and the person in charge of maintenance must follow accident-
prevention laws and rules in force in the country where the lift is installed.
They also must carry out the following:
• Neither remove nor disconnect hydraulic, electric or other safety devices;
• Carefully follow the safety indications applied on the machine and included
in the manual;
• Observe the safety area during lifting;
• Be sure the motor of the vehicle is off, the gear engaged and the parking
brake put on;

Safety 18
PVL12
• Be sure only authorized vehicles are lifted without exceeding the maximum
lifting capacity;
• Verify that no one is on the arms during lifting or standing.
6.2 Safety Device
To avoid overloading and possible breaking, the following safety devices have
been used:
• A pressure overload valve built inside the hydraulic power unit to prevent
excessive weight.
The pressure overload valve has been preset by the manufacturer
to a proper pressure. DO NOT try to adjust it to overrun the rated
lifting capacity.
• Mechanical safeties built in each carriage with automatic engagement for
lifting safety.
It is strictly forbidden to modify any safety device. Always ensure
the safety device for proper operation during the service.
6.3 Safety Signs
All safety warning signs (ref. figure 7) displayed on the lift are with the purpose
to draw the operator’s attention to dangerous or unsafe situations. The labels
must be kept clean and they have to be replaced if detached or damaged. Read
the meaning of the labels carefully and memorize it.

Safety 19
PVL12
Figure 7 – Safety Signs

Installation 20
PVL12
Installation
Only skilled technicians, appointed by the manufacturer, or by
authorized dealers, must be allowed to carry out installation.
Serious damage to people and to the lift can be caused if
installations are made by unskilled personnel.
Always refer to the exploded views attached during installation.
7.1 Tool Required
• Rotary Hammer Drill D.19 • Hex-Key/Allen Wrench Set
• Masonry Bit • Crow Bar For Shim Installation
• Hammer • Chalk Line
• Level • Medium Cross Screwdriver
• Open-End Wrench Set • Medium Flat Screwdriver
• Medium Crescent Wrench • Tape Measure
7.2 Checking For Room Suitability
The lift has been designed to be used in covered and sheltered places free of
overhead obstructions. The place of installation must not be next to washing
areas, painting workbenches, solvent or varnish deposits. The installation
near to rooms, where a dangerous situation of explosion can occur, is strictly
forbidden. The relevant standards of the local Health and Safety at Work
regulations, for instance, with respect to minimum distance to wall or other
equipment, escapes and the like, must be observed.
7.3 Lighting
Lighting must be carried out according to the effective regulations of the place of
installation. All areas next to the lift must be well and uniformly lit.