Atlas Cyclops User manual

Replace This W it h Cover PDF

Read this entire manual before operation begins.
Record below the following information which is located on the serial number
data plate.
Serial No.
Model No.
Date of Installation

Cont ent s
Caution . . . . . . . . . . . . . . . 5
Intended Use . . . . . . . . . . . . . 7
Operator Training . . . . . . . . . . . 8
Machine Composition . . . . . . . . . 9
System Features . . . . . . . . . . . 16
Transport And Installation . . . . . . . 18
Switching The Machine On And Off . . . 23
Low Battery Indication . . . . . . . . 26
Program Configuration . . . . . . . . 27
Vehicle Diagnosis And Adjustment . . . 32
Database Customization . . . . . . . . 58
Program And Database Protection . . . 67
Errors During Measurement . . . . . . 71
Troubleshooting . . . . . . . . . . . . 73
Maintenance . . . . . . . . . . . . . 74
Storage And Scrapping . . . . . . . . 75
Machine Identification Data . . . . . . 76

4
Atlas Cyclops
Symbols Used In The Manual
SYMBOLS
FORBI D DEN !
M a nda t or y!
Operations or jobs to be
performed compulsorily
Hazard!
Be especially careful
Bluetooth brands are
property of their owners,
and are used by Atlas
Equipment under license.

Caution 5
Atlas Cyclops
Caut ion
Any damage caused by failure to follow the instructions in this manual or
improper machine use shall relieve Atlas Equipment of all liability.
Preliminary Safety Information
Before starting the machine:
• Read the instructions and the entire manual before using or working on
the wheel aligner. This manual represents an integral part of the product
and is intended to inform the user on how to use the Atlas Cyclops wheel
aligner. Keep the manual for the entire life of the machine. Keep it in an
easy to access place and refer to it every time the need arises. All machine
operators must be able to read the manual.
• Make sure the power supply is in conformity with the specifications shown
on the plate. Voltage and frequency data plate is positioned on machine
back side. Please, read plate data. NEVER connect aligner to a voltage or
frequency other than the specified ones.
• Duly arrange wheel aligner power cable. This product features a 3-wire
plug with built-in grounding. It can be plugged into a socket with built-in
grounding, only. Should a grounded socket not be available for machine
connection, contact an electrician. Do not tamper with or misuse plug.
Upon machine switching off:
• Do not switch off the built-in PC by unplugging it or by turning PC switch to
off, but follow the procedure set forth in part 6.2. Improperly switching off
the PC could lead to HARD-DISK files “corruption”.
• The switching off procedure set forth in part 6.2 does not affect battery
recharge supports, which continue being powered.

Caution 6
Atlas Cyclops
In emergency conditions and before performing any maintenance:
• Insulate the machine against any power source using the special master
switch, and remove plug from power socket.
• Do not try to service this unit arbitrarily, as the opening or removal of
machine doors could expose user to hazardous voltage. Maintenance
operations shall be carried out by authorized service personnel, only.
Work environment and machine cleaning:
• The work environment must be kept clean and dry, and must not be
exposed to atmospheric agents. It must also be well lit.
• Do not clean the machine using jets of water and compressed air. To clean
plastic panels or surfaces use a moist cloth (avoid using liquids containing
solvents).
At las Equipm ent shall be ent itled to m ake any changes t o t he m odels described
in t his m anual at any t im e for reasons of a t echnical and com m ercial nature.

Intended Use 7
Atlas Cyclops
I nt ended Use
The Atlas Cyclops system is a machine designed for detection of all vehicle
special angles. Applications: double axle cars and light commercial vehicles with
wheelbases ranging between 5’ 11” (min.) and 15’ 5” (max.).
Infrared measurements of reciprocal angles are detected by two 3D cameras
placed between the front and rear wheels, each fitted with two megapixel
cameras which detect the spatial position of 4 three-dimension targets on the
wheels (no cable connections). Data is transmitted from 3D cameras to cabin
VIA RADIO through .
Machine operational temperature range: 32 to 100°F.

Operator Training 8
Atlas Cyclops
Operat or Tr aining
The machine must be used by specifically trained and authorized personnel,
only. To ensure proper machine use and that measurements can be efficiently
taken, operators must be correctly trained and acquire the skills consistent with
the instructions provided by the manufacturer. For any questions on the use and
maintenance of the machine, please read the instruction manual or the manuals
supplied with the individual pieces of equipment (PC, monitor, printer, ...) and
then, if such doubts persist, contact an authorized after-sales center or Atlas
Equipment technical assistance directly.
2.1 General Preventive Measures
• During operation and maintenance of this machine, always abide
by the safety and accident-prevention regulations in force.
• The machine must only be used by adequately trained and
authorized persons.
• This machine must only be used for the purpose for which it was
expressly intended. Atlas Equipment declines all liability for injury
or damage to persons, animals, and things caused by improper
machine use.
• Accessories and spare parts must be fitted by persons authorized
by Atlas Equipment and only original spare parts and accessories
must be used.
• The machine must only be operated in places where there is no
danger of explosions or fire.
• Removal or changes made to safety devices, or warning signals on
the machine can cause serious hazards and represent a violation
of safety regulations.
• Before doing any maintenance jobs on the system, always
disconnect the power supply. In case of doubt, do not interpret,
but contact Atlas Equipment technical assistance in order to obtain
instructions suitable for performing operations in total safety.
• Do not allow unauthorized personnel to come near the wheel
aligner during use.

Machine Composition 9
Atlas Cyclops
M achine Com posit ion
3.1 Atlas Cyclops Overview
Pr int e r Cen t ra l
Com part m ent
Results are printed
with an inkjet color
printer. Printer use and
maintenance instructions
can be found on the
manual coming with the
printer itself. Comply
with these instructions.
Managing PC Uppe r
Com part m ent
PC Keypa d
Machine features a 102-
key, PC-type command
keyboard. Function keys
allow using almost all
machine functions. Vehicle
general data, customer
data, and vehicle database
customization can also be
entered via PC keyboard.
Mea sur em ent Ca bin
A measurement cabin is used for all measurement
operations. This cabin also features the electronic
components necessary for the processing and
management of the measurements made by the 3D
cameras. Power supply: 220 / 240 Vac single phase
50/60Hz; Maximum absorbed power: 500w
Suppor t s
Four supports for housing
the clamps with target
Shock Hazard
Pow er Sock et
Machine
M a st e r
Sw it ch
Ba t t e ry
Re charge
Support
M onit or
All models feature high-
definition, color monitor 22’’
16/9. Use and maintenance
instructions can be found on
the manual coming with the
monitor itself. Comply with
these instructions.

Machine Composition 10
Atlas Cyclops
3.2 Managing PC
Software is installed on managing PC (personal computer), positioned inside
cabin. EPIA managing PC M830 features:
• Processor VIA Nano 1.3GHz.
• RAM 1 Gb;
• Smart card reader
• 6 USB; 1 LAN Ethernet 10/100Mb;
• Windows 7 operating system, English version
• 1366x768 Pixels HD Ready video output
• Hard Disk ≥160 Gb
3.3 3D cameras
The Cyclops 3D cameras do not need any cable or cord connection for angle
measurement or data transmission. Detecting units consist of 2 megapixel
cameras for each 3D camera. Each camera features a set of high efficiency
infrared LED’s, used to light the 3D targets fitted on the wheels of the vehicle.
Data is transmitted directly VIA RADIO through modules located inside
the 3D cameras and cabin.
Characteristic angles of both axles of the vehicle are controlled and compensated
by 4 CCD sensors and 2 electronic inclinometers located inside the two 3D
cameras. Data transmission among infrared 3D cameras is effective also under
critical lighting conditions.
Power is supplied by rechargeable 12V long-lasting batteries. Batteries are
recharged when they are inserted into the recharge supports located on the
cabin (see part 3.1).
WARNI NG: always swit ch 3D cam eras off upon rem oving and/ or insert ing the
bat t er ies; m anual sw it ch- off is carried out by pressing sim ult aneously t he m ost
ex t ernal red and gr een but t ons ( see part 3.3. 1) .
For 3D cameras with rechargeable batteries, power supply and consumption
data are the following:
Power supply NiMH battery (NICKEL-METAL HYDRIDE)
12V- 4Ah
Average operation with fully
effective and charged battery Approx. 8 hours
Average recharge time Approx. 12 hours

Machine Composition 11
Atlas Cyclops
Figur e 1
M ega pix el ca m e ra w it h in
f
r ar ed LED ligh t in g
LED
f
or t ole rance indicat ion
(see part 3.3.2)
Com part m ent
CCD se nsor s
f
or
re cipr ocal a ngle
com pe nsa t ion
D et e ct or Keypa d
(see part 3.3.1)
GREEN LED : ba t t er y u nd er ch ar ge / e xt e rn al pow e r in g
RED LED : in dica t in g t ha t de t ect or is on
3 D ca m e ra cou pling pla t e
Con ne ct or f or
ba t t e ry re ch ar ge /
e xt e rn al pow e r in g
3 D ca m era support
LED
indica t in g
ba t t e ry
unde r
char ge

Machine Composition 12
Atlas Cyclops
3.3.1 3D camera keypads
Figur e 2
KEYS DESCRIPTION
Main switch-on key.
When pressed simultaneously,
they turn head manually off.
Legend of Figure 2:
A - Green LED on: Power is supplied.
B - Red LED steady on: The 3D camera is ON
Red LED flashing: Battery of 3D camera is flat (when battery
residual charge is lower than or equal to
30%); it will turn off after a few minutes
3.3.2 LED indicating tolerance during adjustment
The 3D cameras (see part 3.3) feature LED tolerance indicators during
adjustment.
Tolerance indicator during adjustment
• GREEN LED flashing measurement is within tolerance, exactly at the center
• RED LED flashing and GREEN LED steady on measurement is within tolerance
• RED LED on measurement is NOT within tolerance
(A) Green LED (B) Red LED
Alphanumeric display
- indicates battery charge in %

Machine Composition 13
Atlas Cyclops
NOTE: Toe-in tolerance is always indicated by the lower LED row.
During rear adjustment, camber is always indicated by the upper LED row
During front adjustment, both camber and caster can be indicated by the upper
LED row. The “R” selection symbol should be set on the desired value (see 9.12).
3.4 Clamps with target
The self-centering clamps with removable tabs will be fitted with a target (see
Figure 3).
3-point self-centering resting clamps, fitted with targets (for rims from 8’’ to 24’’)
Figur e 3
LED’s on
FRONT SIDE
CAMBER/CASTER tolerance
(bring “R” selection symbol to the desired angle)
TOE tolerance
LED’s on
REAR SIDE
CAMBER tolerance
TOE tolerance

Machine Composition 14
Atlas Cyclops
They are marked as Front Left and Right and Rear Left and Right, according to
the following table (see Figure 4):
FL = FRONT LEFT FR = FRONT RIGHT
RL = REAR LEFT RR = REAR RIGHT
Warning: the inclination of the target is determined at installation time, as
described in the part 5.2.3. Once the target is fixed, fasten the clamps to the
wheel, making sure to position them vertically (see figure above).
Each target features a barcode as well, describing the characteristics of the 3D
object.
Clamp + target calibration and progressive production number for traceability,
are included also in the above code.
Figur e 4
3D object
characterization
in space
Graphic symbol sticker
that shows the position
(see part 5.2.2), applied
both on target on clamp

Machine Composition 15
Atlas Cyclops
3.5 Pedal depressor
The pedal depressor is a tool used to
lock the brake pedal during preliminary
measurement operations. It has to be used
as shown in the instructions displayed during
program.
3.6 Steering lock
The steering lock is a tool used to keep
vehicle steering in a fixed position. It is used
before the adjustment procedure, as shown
by the instructions displayed during program.
Figur e 5

System Features 16
Atlas Cyclops
Syst em Feat ures
4.1 Safety Devices
The Cyclops features a master switch positioned on the rear of the machine. The
master switch cuts off machine power when set to “0”.
4.2 Measurement Range and Accuracy
Ax le Mea sur em ent Accura cy Mea sur em ent
Ra nge
Mea sur em ent
Tot a l Ra ng e
Fr ont
Toe ± 2’ ± 2° ± 20° x 2
Partial toe ± 1’ ± 1° ± 20°
Set-back ± 2 ± 2° ± 5°
Camber ± 2’ ± 3° ± 10°
Caster ± 5’ ± 10° ± 18°
Kingpin ± 5’ ± 10° ± 18°
Re a r
Toe ± 2’ ± 2° ± 20° x 2
Partial toe ± 1’ ± 1° ± 20°
Set-back ± 2’ ± 2° ± 5°
Camber ± 2’ ± 3° ± 10°
Thrust angle ± 2’ ± 2° ± 5°

System Features 17
Atlas Cyclops
4.3 Overall Dimensions
Figur e 6

Transport And Installation 18
Atlas Cyclops
Transport And I nst allat ion
5.1 Transport and unpacking
The machine is supplied packed in a box fastened to a pallet to facilitate
transport. To transport the machine to the point where it is to be installed, use a
lifting and transport mechanism such as a fork-lift truck or lift with forks.
The machine must be stored in its packaging, in a dry and ventilated
environment (with a temperature between -25° +55°C).
Never overturn or position the packaging horizontally. The pallet must always
rest on a flat and solid surface. Do not stack other packages on top of the
packaging. Always position so the instructions can be easily read.
DURING UNPACKING, ALWAYS WEAR GLOVES TO PREVENT ANY INJURY CAUSED
BY CONTACT WITH PACKAGING MATERIAL (NAILS, ETC.).
Make sure you have received all standard parts as previously listed.
The packaging material (plastic bags, polystyrene, nails, screws, wood, etc.)
must be collected up and disposed of through authorized channels, except for
the pallet, which could be used again for subsequent machine handling.
5.2 Installation
Install the machine in a dry, covered and well-lit place, possibly closed or
protected against the elements.
Before positioning the machine, make sure the place chosen complies with
applicable safety regulations and check the minimum distances from walls or
other obstacles.

Transport And Installation 19
Atlas Cyclops
5.2.1 Power connections
Before connecting up the machine, carefully check:
• power line specifications correspond to machine requirements as shown on
the machine plate;
• there is a ground wire the same or greater in length as max section of the
power cables.
• that all the component parts of the power line are in good condition;
Connect the machine up by means of the 3-prong plug into a wall socket or a
surge protector.
5.2.2 Clamp/Target Mounting
Targets have to be mounted onto wheel clamps at an angle of 20°. To do this
accurately, adopt the following procedure:
Figur e 7
Mount targets onto wheel clamps at an angle of approximately 20° and fit them
to the vehicle. Make sure that wheel clamps are secured in place with the spokes
positioned strictly vertically (12 o’clock), as shown in Figure 7.
In the menu item “Configuration” select the option “target assembly”.
As soon as targets are in place and have been optimized, the screen represented
in figure 8 will appear.
Carefully align the 4 targets by matching the arrows with the targets above. If
Ta rge t or ie nt e d
~ 2 0 °
Fix ing scr ew
Spok e p osit ion ed
at 1 2 o’Clock

Transport And Installation 20
Atlas Cyclops
one or more targets are not properly orientated, an “X” symbol will appear (see
the rear-left wheel clamp in the example below). At the end of the alignment
procedure block the grub screw with the lock nut.
Figur e 8
Apply the two stickers provided for each wheel clamp/target combination which
identify the front left (FL), front right (FR), rear left (RL) and right rear (RR)
positions. (See Figure 4)
5.2.3 Mounting the 3D camera unit supports
In order to be able to fit the 3D camera unit supports, it is necessary to drill two
M8 holes on each side of the vehicle lift. This should be done in such a way that
the distance from the center of the 3D camera units to the center of the turn
plates is 3’ 11”.
If you need to work on vehicles with long wheelbases, turn plates can be moved
forward up to another 1’ 3”. The maximum distance from the rear wheels to the
center of the 3D camera units is 10’ 2”.