Rotary Lift R1090 Manual

© May 6 2021 by Vehicle Service Group. All rights reserved.
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WHEEL ALIGNMENT EQUIPMENT
R1090
INSTALLATION AND SERVICE MANUAL
FOR TESTS AND CALIBRATIONS
RESERVED FOR AUTHORIZED
SERVICE CENTERS
Co11527-12

2
0 INTRODUCTION
The purpose of this manual is to provide the installer with complete instructions for the connections and calibration of the 3D wheel
alignment equipment of the “X6” series and subsequent ones, produced since 2021
The instructions for use and maintenance, reserved for the end user, are included in the specific manual supplied with the machine.
Attention! The “CALIBRATION” procedure and other special verification procedures illustrated in this manual are re-
served for specialized technical assistance personnel; for this reason, access to them is linked to a password.
This password, which must not be communicated to other people, is determined by the sequence of keys “F8;
F7; F6; F8”.

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TABLE OF CONTENTS
1 INSTALLATION AND UPDATING OF THE PROGRAM ............................................................................................. 4
1.1. Installation........................................................................................................................................................................................................... 4
1.2. Start full installation........................................................................................................................................................................................... 4
1.3. Part 1 - Launcher installation........................................................................................................................................................................... 5
1.4. Part 2 - Prerequisite installation...................................................................................................................................................................... 5
1.5. Parts 3 and 4 – Main program and installation update............................................................................................................................... 6
1.6. Uninstallation..................................................................................................................................................................................................... 8
1.7. DEMO MODE ..................................................................................................................................................................................................... 8
1.8. Upgrade.............................................................................................................................................................................................................. 8
1.9. Insertion of the distributor logo...................................................................................................................................................................... 9
1.10. ATTACHING THE MEASURING HEAD SUPPORTS...................................................................................................................................... 10
2 CONNECTIONS.............................................................................................................................................................11
2.1. Power line connection..................................................................................................................................................................................... 11
2.2. Connecting the sensors to the cabinet......................................................................................................................................................... 11
2.2.1. Pairing the sensors with the cabinet............................................................................................................................................................ 12
2.3. Entering target characterization files........................................................................................................................................................... 14
2.3.1. Target Replacement........................................................................................................................................................................................ 15
2.4. Connecting the sensors and internal devices of the measuring heads................................................................................................. 16
2.4.1. Measuring head - main components........................................................................................................................................................... 16
2.4.2. Measuring head cover.................................................................................................................................................................................... 17
2.4.3. Replacing the CPU board .............................................................................................................................................................................. 19
2.4.4. Setting up the CPU board............................................................................................................................................................................... 20
2.4.5. FW Update........................................................................................................................................................................................................ 22
2.4.6. Replacing the side camera and light........................................................................................................................................................... 23
2.4.7. Replacing front / rear cameras and lights.................................................................................................................................................. 23
3 CALIBRATIONS........................................................................................................................................................... 24
3.1. Complete procedure with calibration tool.................................................................................................................................................. 24
3.1.1. Calibration procedure of the “Vertical” Central Cameras....................................................................................................................... 24
3.2. Incidence compensation adjustment.......................................................................................................................................................... 25
3.3. Steering wheel compensation adjustment................................................................................................................................................ 25
4 TEST PROCEDURES................................................................................................................................................... 26
4.1. Keyboard Test and FW Release................................................................................................................................................................... 26
4.2. Test of Inclinometers “X”and”Y” and central cameras “H” and “V”................................................................................................... 27
4.3. Test for displaying the positions of the spheres in the targets.............................................................................................................. 27
4.4. Test of the measurement of angles measured by the cameras............................................................................................................ 28
4.5. Testing Target and Side Camera................................................................................................................................................................. 29
4.6. Count of number of tests performed.......................................................................................................................................................... 30

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1 INSTALLATION AND UPDATING OF THE PROGRAM
1.1. Installation
This process takes several minutes, it may require restarts.
You will install: Windows Power Shell; Microsoft SQL server; SW for the Smart Card reader; XVid Codec; .NET framework and finally the
“AS9” series setup SW.
Note: The PC, not supplied by the manufacturer (supplied by the customer), must have the following minimum characteristics:
• 1.5 GHz clock CPU; 4 GB RAM;
• 120GB HD
• 4 USB 2.0;
• Windows 10 Operating System
• 1366x768 Pixels Video Output
The Smart Card reader is supplied by the factory, it must be connected to a USB port
Turn on the PC and insert the USB key supplied with the equipment kit.
1.2. Start full installation
To install the 3D Wheel alignment equipment program, in Standard mode, it is necessary to launch the batch file Setup.bat (by double
clicking). Instead, to install THE DEMO version only (with a demo database and without connection to the sensors) it is necessary to
launch the SetupDEMO.bat file (again by double clicking).
Figure 1
Click on the “Next” key to finish the preparation phase and proceed to the installation (caution: the installation has not yet started).
The installation consists of four parts:
• Launcher (program that prepares and presides over the installation),
• Installing prerequisites,
• Main program,
• Upgrade.

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1.3. Part 1 - Launcher installation
After launching through the setup.bat batch, the program prepares for the correct operation of the installation.
Note: Each of the four phases verifies the correctness of the installation and, if a critical problem is detected or if you want to terminate
the installation earlier, the launcher indicates what steps to follow in order to restore the initial condition.
Figure 2
Click on the “Install” button and then on the “Finish” key to end the preparation phase and proceed to the installation.
1.4. Part 2 - Prerequisite installation
The installer can automatically recognize the operating system and installed programs. Based on this, it decides which prerequisites
still need to be installed.
Figure 3
Click on the “Install” key and then on the “Finish” key to perform the prerequisite installation phase and move on to the next one.

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1.5. Parts 3 and 4 – Main program and installation update
Figure 4
Click on the “Finish” key: this starts copying of the primary and secondary layout files to the hard disk:
Following this, the PC reboots.
After the PC has restarted, the SW of the newly installed “3D Wheel alignment” equipment is automatically started, the screen shown
below appears.
Figure 5
To complete the installation, you must now copy the “config” file contained in the USB key from the \AS9 folder to the folder on your PC
C:\TMLAB\ALIGNERS9\System\
This file is unique and exclusive to the equipment purchased and is paired with the Smartcard supplied.
To copy the aforementioned file simply press the F3 key , the “config” file of the USB key is automatically copied to the cor-
rect folder on the PC.
Indication of the “DATABASE” site
It is possible to download SW and
database updates.
It is poassible to activate the
machine
SmartCard Serial No.
The File Name “config” that charac-
terizes the equipment is linked to this
number
(e.g. config_S9000001000011.ENC)
Figure 6

7
After you have copied the “Config” file, you must restart the program again, so that the remaining files can be copied, depending on the
equipment model specified in the “Config” file.
The screen shown below appears:
Figure 7
Press the F1 key , all remaining files needed for the system are automatically copied.
Figure 8
The installation is now complete.
The program starts by displaying the screen on the side.
Figure 9
Subsequently, it is necessary to set the various options of the machine configuration and it will be necessary to define the connections
of the sensors to the cabinet. See the next chapters for details.
To conclude, it will be necessary to perform the “ACTIVATION” phase (installation of the “TOKEN” file), a circumstance in which the
DATABASE becomes operational and the warranty start date begins.
To download and install the “Token”, please refer to manual M0251, available on the “DATABANK” website (it is indicated on the last
line at the bottom of the SMARTCARD – see Figura 6 page 4).
Note: If your PC has an Internet connection, THE ACTIVATION phase can also be performed within the setup SW. In this instance,
always refer to manual M0251 available on the “DATABANK” website

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1.6. Uninstallation
In the event of a critical error or interruption by the user, the program suggests the procedure to be followed to restore the situation
prior to installation.
In the Control Panel, select the “Programs and Features” item and uninstall the “AlignerS9” and “Aligner Launcher” programs.
When finished, restart the PC.
1.7. DEMO MODE
In a standard installation, to switch FROM NORMAL mode to DEMO mode (and vice versa), simply press keys Ctrl + D simultaneously.
In a “DEMO” installation you can choose any model from the entire range; at first, the above-mentioned page appears, select the
model and press F4 to continue.
Figure 10
1.8. Upgrade
The SW update can be downloaded from the “DATABANK” website (it is indicated on the last line at the bottom of THE SMARTCARD –
see Figura 6 page 4) where the latest version of the SW is always available.
Simply download the “Patch” which is proposed after entering your SMARTCARD number. The upgrade software of the alignment
equipment consists of some files including a file “UPGRADE.bat”. To update the SW simply double-click UPGRADE.bat

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1.9. Insertion of the distributor logo
The wheel alignment program gives the possibility to insert in the final print (top right), a figure with the distributor logo and a related
text. The insertion procedure is as follows:
- Create a file representing the Distributor Logo by calling it “DEALER.PNG”; it must be in PNG format (300x192 pixels)
- Copy the file to the folder below:
:\TMLAB\ALIGNERS9\PrintTemplate\images
Factory logo and
fixed
model name
Customization of
the customer or
distributor
Figure 11
Dealer.png 300x192
pixels

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1.10. ATTACHING THE MEASURING HEAD SUPPORTS
It is necessary to drill 3 holes for M8 screws on each side of the bridge, in order to fix the supports of the measuring heads, making
sure that the distance from the center of the heads to the center of the rotary plates is 1150 mm. If it is necessary to measure vehicles
with a very long wheelbase, it is possible to move the turntable forward by a further 400 mm.
The maximum distance from the rear wheels to the center of the heads is 3150 mm.
Note: Be sure to drill holes at a distance of 1150 mm on both sides of the bridge.
The level of the heads must then be adjusted through
the two M5 set screws arranged on the brackets. This
operation will be performed using the readings in the
appropriate test menu (see chapt. 4.2)
Drill 3 holes Ø 6.80 mm and thread M8 as in the
drawing below. The holes must be drilled 22.5
mm below the top of the runway.
The upper edges of the sup-
ports are 6 mm lower than top
of the runway.