ATN Zebra 12 Instruction Manual

11/2009
1NO 0027FR-01
1NO0027UK-05 revision 08/2015
Lieu-Dit Bacqué, rue André Thévet
47400 FAUILLET - FRANCE
Tel: [phone]
Fax: [phone]
Email: [email protected]
www.atnplatforms.com
Operator and
Safety Manual
Translation of the original manual

OPERATOR AND SAFETY MANUAL
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DISTRIBUTOR’S STAMP

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DANGER
DO NOT USE THIS MACHINE IF YOU
HAVE NOT BEEN TRAINED IN USING IT
SAFELY.
THE TRAINING INCLUDES THE
KNOWLEDGE OF THE WORK
REGULATIONS OF YOUR EMPLOYER,
THE INSTRUCTIONS IN THIS MANUAL
AND CURRENTLY ENFORCED
REGULATIONS ON THIS TYPE OF
MACHINE.
AN UNQUALIFIED OPERATOR IS
EXPOSED AND EXPOSES OTHERS TO
RISKS OF SEVERE OR EVEN LETHAL
INJURY.
DANGER
IN THE WORK MODE, MOVE THE
PLATFORM ONLY ON HARD AND
HORIZONTAL GROUND, WITHOUT ANY
OBSTACLES.
THE 4 WHEELS MUST BE IN
PERMANENT CONTACT WITH THE
GROUND. THE LOAD MUST BE
DISTRIBUTED IN THE PLATFORM, AND
MUST NOT EXCEED THE NOMINAL
LOAD SET BY THE MANUFACTURER,
REGARDLESS OF THE POSITION OF
THE CAGES OR THE ARM.
THE MAXIMUM NOMINAL LOAD IS
INDICATED ON THE MANUFACTURER
PLATE OF THE MACHINE.

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FOREWORD
This manual was written to allow you to properly use and maintain your self-propelled platform.
Carefully read it and understand its content. After reading and understanding all the sections, store
this manual in the document compartment in the platform of the ZEBRA .
This platform was designed to offer maximum performance with minimum maintenance. Observing
the maintenance operations will ensure many years of problem-free operation.
In no event does the information presented in this manual replace community, state and local
regulations, nor safety guidelines or clauses of insurance policies.
The manual groups the following main parts:
- conditions for commissioning and using the machine.
- instructions of use of the machine.
This manual presents the main safety rules, as well as important information on the operation of
elevator platforms, ZEBRA 12 models.

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DESCRIPTION OF THE PLATFORM
This elevator platform is of the self-propelled type, with a chassis in mechanically welded steel.
Movement is ensured by four hydraulic motors via a hydrostatic transmission. Steering is ensured
by a hydraulic jack. The diesel engine coupled to a variable flow pump supplies hydraulic power to
supply the functions of the platform. Electric power supplied by an alternator and a battery at a
total voltage of 12 volts.
In the working mode, the platform must be moved only on compacted and horizontal ground,
void of any obstacle. The wheels must be in permanent contact with the ground. The load must
be distributed in the platform, and must not exceed the nominal load set by the manufacturer,
regardless of the position of the hydraulic boom and telescope. The maximum nominal load is
indicated on the manufacturer plate of the machine.
UPON DELIVERY...
Perform an immediate general check to find anything suspect or abnormal.
Perform each of the following checks (non exhaustive list):
- Motor/backup unit start switches
- Validation pedal
- Emergency stop(s)
- Joystick controlling wheel translation and steering
- Hydraulic boom up/down control switches
- Telescope out/in control switches
- Turret rotation control switches
- Gear selector
- Movement selector, . . .
In case of non-compliance...
Issue a claim immediately, and send a copy to and the carrier.
You can issue a claim up to 48 hours after delivery.
WARNING
DO NOT REPAIR, MODIFY, OR ADJUST
A PART OF THE MACHINE WITHOUT
WRITTEN AUTHORIZATION FROM
ATN. NON COMPLIANCE WOULD
CANCEL THE GUARANTEE

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DANGER
DO NOT USE THIS MACHINE IF YOU
HAVE NOT BEEN TRAINED IN USING IT
ZEBRA 12
DANGER
ALWAYS READ THE OPERATOR AND
SAFETY MANUAL BEFORE USING THE
MACHINE.

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If this platform is involved in an accident, please call your distributor immediately, and provide all
the details on the accident. If the distributor is unknown, or cannot be notified, please contact:
Tel: [phone]
Fax: [phone]
Address: Lieu-Dit Bacqué, rue André Thévet, 47400 Fauillet, France
GUARANTEE
FOR ANY NEW EQUIPMENT, THERE IS NO OTHER GUARANTEE, EXPLICIT OR IMPLICIT,
THAT THE VENDOR GUARANTEE COVERS MATERIAL OR MANUFACTURING FLAWS
WRITTEN IN THE FOLLOWING TERMS:
GUARANTEE ON NEW EQUIPMENT
"The Manufacturer guarantees each new product against any material or manufacturing flaw, his
obligation and liability being limited under this guarantee to repairing or replacing, free of charge
in his factory, any part acknowledged as being faulty in normal use and maintenance, and the
reasonable cost of repair and/or replacement of the said parts within twenty four (24) months
from the initial date of sale (5 years for the structure), leasing with purchase option, provided
equipment start-up by the Distributor was registered with the Manufacturer. In case of lack of
registration with the Manufacturer, the date used as initial date of sale, leasing with purchase
option is the date on which the equipment was shipped from the plant. This guarantee replaces
any other explicit or implicit guarantee and the Manufacturer's liability within this guarantee
excludes shipping or other expenses, or any other liability for direct, indirect or consecutive
damage, as well as any delay due to any flaw. This fact does not extend the period of guarantee
of the machine, nor that of the parts replaced. The guarantee is cancelled in case of use beyond
capacities or in conditions not planned by the Manufacturer, or when using parts not approved
by the said Manufacturer.
THIS GUARANTEE REPLACES EXPRESSLY ANY OTHER EXPLICIT OR IMPLICIT
GUARANTEE, INCLUDING ANY IMPLICIT GUARANTEE OF MERCHANTABILITY OR
PROPER ADAPTATION TO A GIVEN APPLICATION AND ANY OTHER OBLIGATION OR
LIABILITY OF THE VENDOR.
TO THE ATTENTION OF THE CLIENT / USER

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TABLE OF CONTENTS
SECTION 1. GENERAL DESCRIPTION .........................................................................................9
1.1. DESCRIPTION OF THE MACHINE, DIMENSIONS.........................................................................9
1.2. DIAGRAMS OF EVOLUTION..........................................................................................................10
1.3. TECHNICAL SPECIFICATIONS......................................................................................................11
SECTION 2. SAFETY INSTRUCTIONS ........................................................................................12
2.1. OPERATOR.......................................................................................................................................13
2.2. WORKSITE INSPECTION................................................................................................................13
2.3. STABILITY OF THE MACHINE.......................................................................................................14
2.4. CRUSHING HAZARD.......................................................................................................................15
2.5. ELECTRICAL HAZARD....................................................................................................................15
2.6. FALLING HAZARD...........................................................................................................................16
2.7. LIMITS OF USE................................................................................................................................16
2.8. MAINTENANCE...............................................................................................................................17
SECTION 3. USE...........................................................................................................................18
3.1. BASKET CONTROL STATION.........................................................................................................18
3.2. GROUND CONTROL STATION.......................................................................................................22
3.3. SAFETY DEVICE AND ALARMS.....................................................................................................24
3.4. START-UP.........................................................................................................................................26
3.5. PARKING AND STORING THE MACHINE ....................................................................................28
3.6. TOWING AND TRANSPORTING THE MACHINE..........................................................................28
3.7. STOWING THE MACHINE AND TRANSPORT INSTRUCTIONS ..................................................29
3.8. LIFTING THE MACHINE.................................................................................................................30
SECTION 4. REGULATIONS........................................................................................................31
4.1. CHECKS UPON FIRST COMMISSIONING....................................................................................31
4.2. PERIODICAL CHECKS IN FRANCE...............................................................................................31
4.3. APPROPRIATENESS........................................................................................................................31
SECTION 5. MAINTENANCE FOR THE OPERATOR ..................................................................32
5.1. GENERAL..........................................................................................................................................32
5.2. CLEANLINESS..................................................................................................................................32
5.3. ELECTRIC WIRES AND CABLES....................................................................................................32
5.4. SCREWS ............................................................................................................................................32
5.5. SEALING...........................................................................................................................................32
5.6. LUBRICATION POINTS...................................................................................................................33
5.7. WHEELS............................................................................................................................................35
5.8. STARTING BATTERY .......................................................................................................................35
5.9. BACKUP HYDRAULIC PLANT / SWITCH......................................................................................37
5.10. GENERAL INSPECTION GUIDE ..................................................................................................38
5.11. FACTORY SETTINGS.....................................................................................................................39
5.12. ACCESSING THE ICAN "DEFAULT VALUES" PAGE.................................................................40
5.13. ELECTRIC DIAGRAM....................................................................................................................41
5.14. HYDRAULIC DIAGRAM ................................................................................................................43

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Groupe hydraulique de secours
Batterie de démarrage Moteur diesel
Bras de panier Contre-poids
Vérin rotatif
ARRIERE
Panier
AVANT
Réservoir huile hydraulique Réservoir gasoil
Roues motrices Roues motrices directrices
Poste de commande Télescope
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1.1. DESCRIPTION OF THE MACHINE, DIMENSIONS
Control station
Basket arm
Telescope
Counterweight
Drive wheels
Drive and steering wheels
REAR
FRONT
Basket
Backup hydraulic plant
Fuel tank
Backup hydraulic plant
Backup hydraulic plant
Hydraulic oil tank
Starting battery
Diesel engine

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10 m
8 m
9 m
2 m
1 m
1 m
3 m
2 m
4 m
5 m
6 m
7 m
-1 m
-2 m 7 m 9 m5 m3 m1 m 2 m 4 m 6 m 8 m
R ext = 4m
2 x 178°
R int = 1,57m
13 m
12 m
9 m
8 m
10 m
11 m
7 m
6 m
5 m
4 m
3 m
2 m
1 m
10 m
-1 m
-2 m
4,42 m
1 m 3 m
2 m 4 m 6 m
5 m 7 m 8 m 9 m
12,20 m
10,20 m
1.2. DIAGRAMS OF EVOLUTION