ATN Zebra 16 Instruction Manual

11/2009
1NO 0027FR-01
1NO0035UK-00 Revision 05/2013
2, rue Pont de Garonne - BP 36
47400 TONNEINS - FRANCE
Phone: [phone]
Fax: [phone]
Email: [email protected]
www.atnplatforms.com
Operator
and
Safety Manual
ORIGINAL MANUAL
Zebra 16
Translation of the
original manual

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DISTRIBUTOR'S STAMP

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FOREWORD
This manual has been written to help you use and maintain correctly your Zebra 16 type mobile
lifting platform.
Before you use your machine (and at regular intervals afterwards), anyone who comes into
contact with or has activities related to the machine must read and understand the contents of
this manual. This manual must be stored in the document holder case on the working platform.
The information in this manual does not replace EU, government or local regulations, safety
instructions or insurance policy clauses.
Due to constant improvements made to its products, ATN reserves the right to alter their
specifications and equipment without prior notice.
WARNING SYMBOLS AND SAFETY TERMS
These symbols alert the user to possible risks of injury and invite
them to consult the operator and safety manual.
The safety instructions which follow these symbols must be
respected to avoid any risk of serious or fatal injury.
- NOTE-
These are generally remarks relating to a procedure or important condition for using the
machine.
CAUTION
INDICATES A PROCEDURE OR
OPERATION TO BE RESPECTED TO
THE LETTER TO AVOID ANY RISK OF
DAMAGING THE MACHINE.
DANGER
INDICATES A DANGEROUS SITUATION
WHICH MAY LEAD TO SERIOUS OR
FATAL INJURIES IF THE SAFETY
INSTRUCTIONS ARE NOT
RESPECTED.

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DANGER
DO NOT USE THIS MACHINE IF YOU
HAVE NOT BEEN TRAINED TO USE IT.
TRAINING COVERS KNOWLEDGE OF
YOUR EMPLOYER'S WORKING
REGULATIONS, THE INSTRUCTIONS
IN THIS MANUAL AND THE CURRENT
REGULATIONS THAT APPLY TO THIS
TYPE OF MACHINE.
UNQUALIFIED OPERATORS EXPOSE
THEMSELVES AND OTHERS TO THE
RISK OF SERIOUS OR FATAL INJURY.
DANGER
NEVER EXCEED THE PLATFORM'S
LOAD CAPACITY.
THE LOAD MUST BE DISTRIBUTED
EVENLY ACROSS THE WORKING
PLATFORM FLOO.
DO NOT RAISE THE PLATFORM OR
MOVE WITH THE PLATFORM LIFTED
ON INCLINES, HILLY OR LOOSE
SURFACES.
THE 4 WHEELS MUST REMAIN IN
PERMANENT CONTACT WITH THE
GROUND.

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If this platform is involved in an accident, please contact your distributor immediately and
provide them with all the details of the accident. If you do not know who your distributor is, or
cannot inform them, please contact:
Tel: [phone]
Fax: [phone]
Address: 2, rue Pont de Garonne -BP36- 47400 Tonneins, France
FOR THE ATTENTION OF THE CUSTOMER / USER

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A.T.N. - S.A.
Head office: 3 rue d’Espagne 69780 MIONS France
Administrative and accounting headquarters: 2, rue pont de Garonne - BP 36 - 47400
TONNEINS
RCS Lyon 429 807 597 –NAF Code 2822Z –SIRET 429 807 597 00043 - Capital €55034
E
EC C C CO ON NF FO OR RM MI IT TY Y D DE EC CL LA AR RA AT TI IO ON N
The constructor: A.T.N. declares that the machine designated below:
Denomination .......................................... PEMP (Mobile Personnel Lifting Platform)
Function .......................................................... Lifting of people for work at heights
Type................................... Diesel lifting platform with articulated arms (Group B –Type 3)
Model and commercial designation ………………………………………… ZEB RA 16
Serial number ..................................................................................................... Z16xxxxx
meets all of the relevant provisions in the appendix at the end of the 1st chapter in book III of
the fourth section of the employment code (Machine Directive 2006/42/CE of 17th May 2006),
also meets other relevant provisions such as EMC directive 2004/108/CE of 15th December
2004 and the noise emission directive 2000/14/CE of 8th May 2000.
This machine also conforms to standard NF EN280.
The EC type certificate has been awarded by:
APAVE
13 à 17 rue Salneuve
75854 PARIS CEDEX 17
Under the reference:
0060/ 5253/ 760/ 09 / 13/ 0002

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TABLE OF CONTENTS
Section 1. GENERAL DESCRIPTION................................................................................................................................... 8
1.1. DESCRIPTION ................................................................................................................................................................. 8
1.2. CARACTERISTICS - DIMENSIONS .............................................................................................................................. 9
Section 2. SAFETY INSTRUCTIONS .................................................................................................................................. 13
2.1. GENERAL INFORMATION .......................................................................................................................................... 13
2.2. TIPPING RISKS.............................................................................................................................................................. 14
2.3. CRUSHING AND COLLISION RISKS ......................................................................................................................... 15
2.4. ELECTROCUTION RISKS ............................................................................................................................................ 16
2.5. FALLING RISKS ............................................................................................................................................................ 17
2.6. OTHER RISKS ................................................................................................................................................................ 17
2.7. USAGE LIMITS .............................................................................................................................................................. 17
2.8. TOWING, LIFTING, TRANSPORT............................................................................................................................... 18
2.9. MAINTENANCE ............................................................................................................................................................ 18
Section 3. PREPARATION AND INSPECTION................................................................................................................. 19
3.1 INSPECTION BEFORE START-UP ............................................................................................................................... 19
3.2 INSPECTION TOUR ....................................................................................................................................................... 19
3.3 OPERATING CHECKS ................................................................................................................................................... 22
Section 4. USAGE ................................................................................................................................................................... 24
4.1. COMMANDS AND INDICATORS ............................................................................................................................... 24
4.2. DIESEL ENGINE OPERATION .................................................................................................................................... 32
4.3. SIDEWAYS MOVEMENT - STEERING ...................................................................................................................... 34
4.4. LIFTING STRUCTURE.................................................................................................................................................. 35
4.5. PARKING - STORAGE .................................................................................................................................................. 37
4.6. HANDLING - STOWAGE FOR TRANSPORT............................................................................................................. 39
Section 5. SAFETIES.............................................................................................................................................................. 40
5.1. INCLINE DETECTOR.................................................................................................................................................... 40
5.2. LOAD CONTROL........................................................................................................................................................... 41
5.3. SYSTEM FAULT ............................................................................................................................................................ 41
5.4. MOVEMENT ALARMS ................................................................................................................................................. 42
Section 6. EMERGENCY PROCEDURES .......................................................................................................................... 43
6.1. EMERGENCY COMMANDS ........................................................................................................................................ 43
6.2. EMERGENCY TOWING................................................................................................................................................ 43
6.3. AFTER AN INCIDENT .................................................................................................................................................. 44
Section 7. MAINTENANCE FOR THE OPERATOR ........................................................................................................ 45
7.1. DIESEL ENGINE ............................................................................................................................................................ 45
7.2. LUBRICATION .............................................................................................................................................................. 46
7.3. WHEELS ......................................................................................................................................................................... 47
7.4. BATTERY ....................................................................................................................................................................... 48
Section 8. CONTROL MODULE .......................................................................................................................................... 50
8.1. WELCOME SCREEN ..................................................................................................................................................... 50
8.2. MENUS ........................................................................................................................................................................... 51
8.3. SETTINGS - LOGS ......................................................................................................................................................... 63
8.4. FACTORY SETTINGS ................................................................................................................................................... 67
Section 9. DIAGRAMS ........................................................................................................................................................... 69
9.1. WIRING DIAGRAM....................................................................................................................................................... 69
9.2. HYDRAULIC DIAGRAM .............................................................................................................................................. 73

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1.1. DESCRIPTION
WORKING PLATFORM
CONTROL STATION FOR THE
WORKING PLATFORM
ARM 3
ARM 2
TELESCOPE
ARM 1
CONTROL STATION ON THE GROUND
HYDRAULIC TANK
REAR AXLE
DIESEL ENGINE COMPARTMENT
FUEL TANK (DIESEL)
OSCILLATING
FRONT AXLE
STEERING

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1.2. CARACTERISTICS -DIMENSIONS
5120
2250
3010
2100
7120
400
1800
860
2240
2250
450

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1m 2m 3m 4m 5m 6m 7m 8m 9m 10m 2m
1m
2m
3m
4m
5m
6m
7m
8m
9m
10m
11m
12m
13m
14m
15m
16m
17m
7.4m
14.4m
16.4m
0
360°
1m

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CHARACTERISTICS
Zebra 16
Maximum working height
16.40 m
Max floor height
14.40 m
Min floor height
0.40 m
Max reach (on axis)
8.90 m
Max working reach (on axis)
9.40 m
Structure orientation
360° (Non continuous)
Working platform rotation
2x 90°
Working platform dimensions
0.86 x 1.80 m
Max number of people on the platform
2
Platform capacity
230 kg
Maximum allowable wind
12.5 m/s (45 km/h)
Maximum manual force
400 Newton
Maximum allowable tilt
5°
Maximum allowable slope
45%
Overall length (transport position)
7.12 m
Overall length (storage position)
5.12 m
Overall Width
2.24 m
Overall height (transport position)
2.25 m
Wheelbase
2.10 m
Ground clearance
0.40 m
Oscillating axle steering capability
0.23 m (14°)
Number of drive wheels
4
Number of steered wheels
2
Tires (solid tires)
Standard
830x285(530)
Option
36x14-20
Turning radius
Inside
1.72 m
Outside
4.55 m
Travel speed
Transport position
6km/h
With platform elevated
0.85km/h
Empty weight
7,200kg
Floor loading on a
Wheel (*)
Force
4,200 daN
Contact pressure
14.5 kg/cm² (1422 kPa)
(*): The floor load values indicated may vary depending on the configuration/position of the machine.
Should always keep an adequate safety margin with respect to these values.
The weighted acoustic pressure level A on the platform's control station is dB(A).
The weighted acoustic power level emitted by the machine (LWA) is 104 dB (test method
according to European directive 2000/14/CE relating to noise emissions in the environment of
equipment intended to be used outside buildings –Appendix III, Section B, Points 0 and 1).
The total value of the vibrations to which the hand-arm system is exposed does not exceed 2.5m/s².
The average maximum quadratic value weighted by the acceleration frequency to which the whole
body is exposed does not exceed 0.5m/s².
Due to constant improvements made to its products, ATN reserves the right to alter their
specifications and equipment without notice.

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MOVEMENT DURATIONS
Zebra 16
Arm 1
Rise
Slowdown
29 to 32 seconds
High rate
17 to 20 seconds
Descent
Slowdown
24 to 27 seconds
High rate
21 to 24 seconds
Arm 2
Rise
Slowdown
25 to 28 seconds
High rate
14 to 17 seconds
Descent
Slowdown
17 to 20 seconds
High rate
13 to 17 seconds
Arm 3
Rise
16 to 19 seconds
Descent
18 to 21 seconds
Telescope
Out
Slowdown
30 to 33 seconds
High rate
17 to 20 seconds
In
Slowdown
18 to 21 seconds
High rate
16 to 19 seconds
Orientation (end to end)
110 to 120 seconds
Rotation (end to end)
10 to 15 seconds
Note: The movement speeds may vary according to the telescope position, the adjustment
of the end of run sensors and the adjustment of the load hold valves.

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DANGER
DO NOT USE THIS MACHINE IF YOU
HAVE NOT BEEN TRAINED TO USE IT
SAFELY.
TRAINING COVERS KNOWLEDGE OF
YOUR EMPLOYER'S WORKING
REGULATIONS, THE INSTRUCTIONS IN
THIS MANUAL AND THE CURRENT
REGULATIONS THAT APPLY TO THIS
TYPE OF MACHINE.
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2.1. GENERAL INFORMATION
As the operator, you are the only part of the machine that can think and reason. Your
responsibility is not diminished by the addition of alarm or operating assistance systems. You
must avoid a false sense of security when using the machine. The control and alarm devices
are there to help you and NOT to guide the machine's use.
You, the operator, are the only person who can take charge of your safety and that of the
people around you. Act PROFESSIONALLY and respect the safety RULES.
This machine must only be used to take people, their tools and their equipment to a place at a
height.
This machine may only be used and maintained by trained and authorised personnel. This
training must be dispensed by qualified personnel.
The operator must acquire detailed knowledge of this machine's characteristics and operating
limits, regardless of their experience with similar equipment.
The operator must read and understand the content of this manual. The manual must be kept in
the document holder provided for this purpose on the working platform for later reference.
All operating personnel must be familiar with the machine's emergency commands and
operation in the event of an emergency.
The operator must stop using the machine in the event of any incorrect operation or any safety
problems concerning the machine or the workplace.
Anyone under the influence of alcohol or drugs or subject to crises, dizziness or loss of control
must not use this machine.
2.1.1 OPERATOR TRAINING
The operator training must cover the following
points:
Use and usage limits for the working
platform commands, commands on the
ground and emergency commands.
Operation of the safety systems and
procedure if an alarm is triggered.
Reading and understanding of the warning
stickers on the machine.
Knowledge of current regulations
concerning this type of machine.
(Classification: Group A –Type 3).

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Sufficient knowledge of how the machine operators to be able to recognise incorrect
operation, a fault or a risk of a fault.
Inspection and checks before start-up.
Risks related to using the machine near overhead obstacles, other moving machines,
holes, obstacles on the ground and tilt.
Risks related to using the machine near conductors or powered electrical equipment.
Use of an approved fall-protection mechanism.
Safety requirements related to a task or specific use of the machine.
2.1.2 INSPECTION OF THE WORKPLACE
Before using the machine, the operator must take precautions to avoid any risk in the
workplace:
- Note the risk locations in the working area.
- Note the overhead obstacles, the electrical lines, travelling gantries, cranes or other
elements.
- Note on the ground the presence of holes, bumps, tilt, debris and coatings likely to hide
holes or other dangers.
- Check that the ground is able to support the wheel load.
The machine must only be used in well-ventilated premises.
The machine must be used with sufficient ambient lighting.
The platform must not be raised if the machine is on the platform or trailer of a truck, on a
train, a ship or any other mobile or non-stabilised structure.
2.2. TIPPING RISKS
Never exceed the working platform's load capacity. Distribute the load evenly across the
platform floor.
Hold down all the loads inside the working platform. Do not suspend a load from any part of
the platform or lifting structure. Do not place a load on the guard rail.
Check that the ground is able to support the maximum wheel load.
Do not drive the machine on slopes or tilts that exceed the maximum acceptable incline.
Do not raise the platform or move with the platform on inclines, hilly or loose surfaces.
Always make sure that the machine is on a firm and even surface before raising the working
platform or moving with the platform raised.
Keep the machine a good distance from holes, bumps, tilt, debris and coatings likely to hide
holes or other dangers on the ground.
Do not raise the working platform if the wind speed is greater than 12.5m/s (45km/h).
Do not transport panels or large elements when the machine is used outdoors: these
elements increase the wind surface and reduce the machine's stability.

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Do not pull or push an element outside the working platform. Acceptable manual force (total):
400N
Do not use the machine as a crane.
Do not use the machine to pull or push any objects.
Do not attach the machine to any neighbouring structure. Never use any part of the machine
to stabilise or support any structure. Do not attach any electrical wires or other cables to the
platform.
2.3. CRUSHING AND COLLISION RISKS
When the machine is moving, keep all
parts of the body inside the platform
guard rail.
Prevent any obstacles from hitting or
hindering the commands or people
onboard the platform.
Make sure that you do not lower the
platform onto any tall obstacles. It is
recommended that you bring the
telescope back in before lowering the
platform.
Warn the other occupants of the platform
before commanding a movement and
obtain their agreement where necessary.
Make sure that non-operating personnel
are kept out of the area where the
machine is working. Warn personnel on
the ground to keep away from under the
platform when it is raised.
Make sure that the operators of other
machines at a height and on the ground are alerted to the lifting platform's presence. If
necessary, barricade the area where the machine is working and cut the power to travelling
gantries.
Note the presence of any obstacles around, above and below the platform before
commanding a movement.
Adapt the movement speed according to the condition of the ground, the incline, the visibility,
the presence of people in the working area, obstructions on the machine's route and any
other factors likely to cause a collision or injury.
Be guided by a person on the ground when visibility is reduced.
Take account of the braking or stopping distances according to the movement speed.
Reduce speed when moving on slopes (platform in low position).
The wearing of protective equipment is recommended.

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DANGER
NEVER MOVE THE MACHINE OR MOVE PERSONNEL NEAR ELECTRICAL CABLES
OR EQUIPMENT.
ALWAYS ASSUME THAT THE ELECTRICAL CABLES OR APPLIANCES ARE LIVE
UNLESS YOU ARE SURE THAT THE POWER HAS BEEN CUT.
PERSONNEL ON THE GROUND MUST KEEP BACK IF THE MACHINE IS BEING USED
NEAR ELECTRIC LINES OR POWERED EQUIPMENT.
IN THE EVENT OF CONTACT WITH AN ELECTRIC LINE OR POWERED APPLIANCE,
PERSONNEL ON THE GROUND MUST KEEP AWAY FROM THE GROUND UNTIL THE
ELECTRIC POWER IS CUT.
2.4. ELECTROCUTION RISKS
This machine is not insulated and does not offer any
protection when near or in contact with an electric
current.
Maintain a minimum safety distance in relation to
electric lines (insulated or otherwise) or powered
devices. The minimum distances indicated in the table
below are provided for information purposes.
Regulations specific to the country or site where the
machine is used may demand greater safety distances.
Take account of the machine's movements and
possible oscillation of the electric lines.
Never raise the platform during a storm or lightning.
Phase to phase
voltage
Minimum safe
distance
0 to 300 V
Avoid contact
300 V to 50 KV
3.05 metres
50 KV to 200 KV
4.60 metres
200 KV to 350 KV
6.10 metres
350 KV to 500 KV
7.62 metres
500 KV to 750 KV
10.67 metres
750 KV to 1000 KV
13.72 metres

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2.5. FALLING RISKS
It is recommended that anyone on the platform wears a safety
harness connected to one of the hooking points provided for this
purpose on the working platform. Only attach one harness to each
hooking point.
Check the condition of the guard rail before you use the machine. Check that the access rail
drops back correctly into closed position.
Keep both feet flat on the platform floor at all times. Do not sit or climb onto the guard rails.
Do not use a ladder or climb onto any objects on the platform to reach a greater height.
When the platform is in raised position, do not use the lifting structure to leave the platform.
Do not leave or access the working platform until it is in folded back position.
Remove all debris, grease or any other slippy substance from shoes and from the edge and
floor of the platform.
Always face the machine when accessing or leaving the machine. Keep 3 contact points with
the machine at all times: both hands and one or both feet and one hand.
2.6. OTHER RISKS
During welding operations from the platform, do not use the machine as mass.
During welding or metal cutting operations, make sure that you protect the machine's
components from projections of fusing metal (control station, electric cables, hydraulic hoses,
cylinders, etc.). Avoid any protection on/to the machine, in particular to the fuel tank.
2.7. USAGE LIMITS
Model
Zebra 16
Max floor height
16.40 m
Maximum working height
14.40 m
Maximum number of people accepted on the
working platform
2
Maximum load on the platform (distributed)
230kg
Maximum wind speed
12.5m/s (45km/h)
Maximum manual force
400 Newton
Maximum tilt
Transversal
5 degrees
Longitudinal
5 degrees
Max slope (see Note)
45%
Usage temperature
-20 … +60°C
-NOTE-
Do not run the diesel engine for over 10 minutes with a tilt or slope of over 35%

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2.8. TOWING, LIFTING, TRANSPORT
Do not tow, lift or transport the machine with people or material on the working platform.
Lower the platform completely before towing, lifting or transporting the machine.
The machine must only be towed or lifted in the event of an emergency, a malfunction, a fault
or for loading/unloading. See 6.2 –Emergency towing.
Check the capacity of the equipment used to tow, lift or transport the machine.
2.9. MAINTENANCE
To guarantee the machine's safety, a maintenance and operating verification programme that
takes account of the information provided in this manual and in the maintenance manual
must be established by a qualified person.
Before performing any maintenance or repair operations, cut the power to the control
stations.
Never work under the working platform or on the lifting structure without it being supported
and immobilised by appropriate slinging.
Disconnect the battery during interventions on the machine's electrical circuit or during
welding operations.
Do not smoke, bring in lighted flames or create sparks near the battery.
Do not place any metal tools or objects on the battery terminals.
The acid contained in the battery is highly corrosive. Make sure that it does not come into
contact with skin, eyes or clothing. Wear appropriate protective equipment when maintaining
the battery.
Only recharge the battery in well-ventilated premises.
Avoid any protections or flows of flammable products onto the diesel engine's hot parts
(mainly the collector and exhaust).
Never intervene on a pressurised hydraulic circuit or component: drop the pressure before
dismantling or loosening any components.
Only use spare parts or components that are identical to the original ones.
Avoid intervening on the diesel engine when it is running. If an intervention such as this is
necessary, do not wear loose clothing and tie back long hair to ensure it is not caught by
moving parts. Do not intervene near moving parts (fan, alternator, fan belt, etc.).
Do not open the radiator cap when the engine is hot.
No modifications may be made to this machine without written agreement from the
manufacturer ( ). These modifications will invalidate the warranty and the owner and/or
user will be held responsible if an accident occurs.

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DANGER
THERE IS A RISK OF SERIOUS OR FATAL INJURY IF YOU CANNOT MAINTAIN AND
CHECK THIS MACHINE CORRECTLY.
THIS MACHINE MUST NOT BE USED IF IT IS NOT IN PERFECT WORKING ORDER.
Section 3. PREPARATION AND INSPECTION
Before use, careful inspection and operating check are recommended to ensure that the
machine is in perfect working order.
Do not use the machine if it is damaged or has an operating defect.
Depending on national or local regulations, the machine must be submitted for periodic
verifications and testing.
3.1 INSPECTION BEFORE START-UP
1- Make sure that there are no oil or fuel leaks. Check the machine's general cleanliness (slippy
substances on the platform floor).
2- Inspect the machine's structure to detect any damaged parts, cracked welds or any other
anomaly.
3- Check the presence and legibility of the safety stickers. Clean or replace any illegible
stickers.
4- Check that there is a copy of the operator and safety manual in the working platform's
document holder.
5- Carry out the inspection tour described below.
6- Carry out the operating checks described below.
3.2 INSPECTION TOUR
Check each element in the list below in order. For each element, in addition to the criteria
mentioned, check that no parts are loose or missing, that the elements are correctly attached
and that they have no leaks or visible damage.
1- Diesel engine and accessories: Oil level, cooling fluid level –Hydraulic pumps.
2- Electric cables –Cable run and tightening of the battery connections.
3- Locking of the pivoting motor support: Presence of the toggle locking pin.
4- Oscillating axle - Oscillating axle cylinders.
5- Steering cylinder - Steering bar.
6- Front wheel motors - Wheel pivot axes: No screws missing - Screws correctly tightened.
7- Wheels Tyres in good condition –No wheel nuts missing –Wheels correctly tightened

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8- Hydraulic / fuel tank compartment: No oil leaks on the hydraulic or tank blocks –Connectors
on the hydraulic distributors and sensors correctly installed/connected –No damaged electric
cables –Hydraulic oil level in the tank ok.
Fuel level –Fuel tank cap present.
9- Control station on the ground: The control station switches are present and return to neutral
position –The emergency stop switch is operating correctly.
10- Tower position sensor.
11- Hydraulic cylinders.
12- Articulation axes: axis stop screws present.
13-Rotating cylinder
14- Guard rail: State –Access rail has dropped back correctly.
15- Platform control station: Correctly secured - The levers and switches are present and return
to neutral position –The validation pedal is correctly attached and is operating correctly.
The emergency stop switch is operating correctly.
(15)(14)
(14)
(5)
(1) (2) (3)
(6) (7)
(4)
(7)
(13)