OPERATOR AND SAFETY MANUAL
1NO0035EN-00
Zebra 16
TABLE OF CONTENTS
Section 1. GENERAL DESCRIPTION................................................................................................................................... 8
1.1. DESCRIPTION ................................................................................................................................................................. 8
1.2. CARACTERISTICS - DIMENSIONS .............................................................................................................................. 9
Section 2. SAFETY INSTRUCTIONS .................................................................................................................................. 13
2.1. GENERAL INFORMATION .......................................................................................................................................... 13
2.2. TIPPING RISKS.............................................................................................................................................................. 14
2.3. CRUSHING AND COLLISION RISKS ......................................................................................................................... 15
2.4. ELECTROCUTION RISKS ............................................................................................................................................ 16
2.5. FALLING RISKS ............................................................................................................................................................ 17
2.6. OTHER RISKS ................................................................................................................................................................ 17
2.7. USAGE LIMITS .............................................................................................................................................................. 17
2.8. TOWING, LIFTING, TRANSPORT............................................................................................................................... 18
2.9. MAINTENANCE ............................................................................................................................................................ 18
Section 3. PREPARATION AND INSPECTION................................................................................................................. 19
3.1 INSPECTION BEFORE START-UP ............................................................................................................................... 19
3.2 INSPECTION TOUR ....................................................................................................................................................... 19
3.3 OPERATING CHECKS ................................................................................................................................................... 22
Section 4. USAGE ................................................................................................................................................................... 24
4.1. COMMANDS AND INDICATORS ............................................................................................................................... 24
4.2. DIESEL ENGINE OPERATION .................................................................................................................................... 32
4.3. SIDEWAYS MOVEMENT - STEERING ...................................................................................................................... 34
4.4. LIFTING STRUCTURE.................................................................................................................................................. 35
4.5. PARKING - STORAGE .................................................................................................................................................. 37
4.6. HANDLING - STOWAGE FOR TRANSPORT............................................................................................................. 39
Section 5. SAFETIES.............................................................................................................................................................. 40
5.1. INCLINE DETECTOR.................................................................................................................................................... 40
5.2. LOAD CONTROL........................................................................................................................................................... 41
5.3. SYSTEM FAULT ............................................................................................................................................................ 41
5.4. MOVEMENT ALARMS ................................................................................................................................................. 42
Section 6. EMERGENCY PROCEDURES .......................................................................................................................... 43
6.1. EMERGENCY COMMANDS ........................................................................................................................................ 43
6.2. EMERGENCY TOWING................................................................................................................................................ 43
6.3. AFTER AN INCIDENT .................................................................................................................................................. 44
Section 7. MAINTENANCE FOR THE OPERATOR ........................................................................................................ 45
7.1. DIESEL ENGINE ............................................................................................................................................................ 45
7.2. LUBRICATION .............................................................................................................................................................. 46
7.3. WHEELS ......................................................................................................................................................................... 47
7.4. BATTERY ....................................................................................................................................................................... 48
Section 8. CONTROL MODULE .......................................................................................................................................... 50
8.1. WELCOME SCREEN ..................................................................................................................................................... 50
8.2. MENUS ........................................................................................................................................................................... 51
8.3. SETTINGS - LOGS ......................................................................................................................................................... 63
8.4. FACTORY SETTINGS ................................................................................................................................................... 67
Section 9. DIAGRAMS ........................................................................................................................................................... 69
9.1. WIRING DIAGRAM....................................................................................................................................................... 69
9.2. HYDRAULIC DIAGRAM .............................................................................................................................................. 73
