ATN PIAF 880R Guide

2, rue Pont de Garonne - BP 36
47400 TONNEINS - FRANCE
Tél: [phone]
Fax: [phone]
Email: [email protected]
www.atnplatforms.com
1NO0024UK-09 révision 11/2013
Safety and Maintenance
Manual
T r a d u ct i on d e l a n ot i c e
o r i gi n a l e
T r a n sl a t i o n o f t h e o r i g i n al
m a n u a l

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DISTRIBUTOR STAMP

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DANGER
DO NOT USE THIS MACHINE IF YOU
HAVE NOT BEEN TRAINED FOR THIS
PURPOSE IN COMPLETE SAFETY. THE
TRAINING INCLUDES THE
KNOWLEDGE OF THE WORK RULING
OF YOUR EMPLOYER, THE
INSTRUCTIONS OF THIS MANUAL AND
THE RULING IN FORCE FOR THIS
TYPE OF MACHINE. AN UNQUALIFIED
OPERATOR EXPOSES HIMSELF AND
OTHERS TO RISK OF SERIOUS EVEN
FATAL INJURY.
DANGER
IN WORKING MODE, THE PLATFORM
CAN ONLY BE DISPLACED ON HARD
HORIZONTAL GROUND, AND FREE OF
ANY OBSTACLE. THE 4 WHEELS MUST
BE IN PERMANENT CONTACT WITH
THE GROUND. THE LOAD MUST BE
SPREAD OVER THE AERIAL WORK
PLATFORM, AND MUST NOT EXCEED
THE NOMINAL LOAD FIXED BY THE
MANUFACTURER WHATEVER THE
POSITION OF THE CAGES OR THE
ARM. THE MAXIMUM NOMINAL LOAD
IS INDICATED ON THE MACHINE
MANUFACTURER PLATE.

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FOREWORD
This manual has been prepared in order to help you use and service your automotive platform
correctly.
Take the time to read this manual attentively and become acquainted with the contents. After
having read and understood all the sections, keep this manual in the document case provided for
this purpose in the aerial work platform.
This platform has been designed so as to offer maximum performance with minimum upkeep.
Compliance with the upkeep operations will ensure years of operation without any problem.
The upkeep procedures are provided in this manual in the chapter MAINTENANCE.
The information in this manual does in no case replace the community, state, local ruling and
safety instructions or insurance policy clauses.
This manual groups together the following principal parts:
Chapter I: Use and Safety
This part covers:
- the conditions of start-up and use of the machine
- the operating mode of the machine.
.
Chapter II: General maintenance and upkeep
The aim of this part is to assist you in complying with the maintenance rules, to service your
machine and detect possible breakdowns.

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This manual includes the main safety rules as well as the important information in relation to the
operation of elevating platforms, models.
DESCRIPTION OF THE AERIAL WORK PLATFORM
This aerial lift is of the self-propelled type with a mechanically-welded steel chassis. Displacement
is ensured by two hydraulic motors. The steering is ensured by a hydraulic cylinder. The motor-
driven pump unit supplies the hydraulic power to feed the functions of the platform. The electric
energy is supplied by a battery tray where full voltage is 24 Volts.
In working mode, the platform can only be displaced on compacted and horizontal ground, free
of any obstacle. The wheels must be in permanent contact with the ground. The load must be
spread over the aerial work platform, and must not exceed the nominal load fixed by the
manufacturer whatever the position of the cages or the arm. The maximum nominal load is
indicated on the machine manufacturer plate.
ON DELIVERY ...
You must immediately carry out an overall check on aspects that might appear suspect or
abnormal.
Carry out each of the following controls:
- Validation pedal
- Emergency stop(s)
- Control joystick for translation and direction of the wheels
- UP/DOWN control lever of the arm
- UP/DOWN control lever of the mast
- Control lever for rotation of the turret
- Speed change control
- Movement selector
If you find a substandard…
Immediately make a claim, and send a copy to and to the carrier. You have 48 hours after
delivery to make your claim.
WARNING
DO NOT REPAIR, MODIFY OR ADJUST
A PART OF THE MACHINE WITHOUT
THE WRITTEN AGREEMENT FROM
ATN. OTHERWISE, THIS WOULD LEAD
TO CANCELLATION OF THE
GUARANTEE.

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DANGER
DO NOT USE THIS MACHINE IF YOU
HAVE NOT BEEN TRAINED FOR THIS
PURPOSE.
DANGER
READ THE OPERATOR AND SAFETY
MANUAL BEFORE ANY USE OF THE
MACHINE.

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GUARANTEE
FOR ANY NEW EQUIPMENT, THERE IS NO GUARANTEE, EXPLICIT OR IMPLICIT, OTHER
THAN THAT OF THE SELLER COVERING FAULTY MATERIAL OR THE DEFECTS OF
FABRICATION DRAWN UP IN THE FOLLOWING TERMS:
GUARANTEE OF NEW EQUIPMENT
“The Manufacturer guarantees each new product against any faulty material or defect of
fabrication, as his obligation and responsibility are limited under this guarantee to the repair or
replacement free of charge in his factory of any part recognized as defective in normal use and
upkeep, and the reasonable cost of repair and/or replacement of the said parts within twenty four
(24) months from the initial date of sale (5 years for steel structure) or rental with possible
purchase option, with the proviso that the start-up of the equipment by the Distributor has been
recorded by the Manufacturer.
In the case of absence of record at the Manufacturer, the date retained as the initial date of sale
or rental with possible purchase option is that on which the equipment was delivered from the
factory. This guarantee replaces any other explicit or implicit guarantee and the obligation and
the responsibility of the Manufacturer in the terms of this guarantee exclude the transport
charges or others, or any responsibility for damage whether direct, indirect or consecutive as
well as any delay due to the possible defect. This fact does not extend, for all that, the duration
of the guarantee of both the machine and the parts replaced. The guarantee is thus cancelled in
the case of use beyond its capacities or in conditions unintended by the Manufacturer, or in the
case of use of parts which have not received the approval of the said Manufacturer
THIS GUARANTEE EXPRESSLY REPLACES ANY OTHER GUARANTEE EXPLICIT OR
IMPLICIT, INCLUDING ANY IMPLICIT GUARANTEE OF MARKETING OR APPROPRIATE
ADAPTATION TO A GIVEN APPLICATION AND ANY OTHER OBLIGATION OR
RESPONSIBILITY ON BEHALF OF THE SELLER.
FOR THE ATTENTION OF THE CLIENT / USER
If this platform is found to be implicated in an accident, please contact your distributor
immediately and give all the details of the accident. If the distributor is unknown, or cannot be
informed, please contact:
Tel: [phone]
Fax: [phone]
Address: 2, rue Pont de Garonne -BP36- 47400 Tonneins, France

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TABLE OF CONTENTS
Chapter I............................................................................................................11
USE AND SAFETY ..............................................................................................11
SECTION 1. GENERAL DESCRIPTION ....................................................................................... 13
1.1. DESCRIPTION OF THE MACHINE, SPACE REQUIRED............................................................. 13
1.2. EVOLUTION DIAGRAMS................................................................................................................ 14
1.3. TECHNICAL CHARACTERISTICS.................................................................................................. 15
SECTION 2. SAFETY INSTRUCTIONS ........................................................................................ 17
2.1. THE OPERATOR.............................................................................................................................. 18
2.2. SUITABILITY OF THE WORKSITE ................................................................................................ 18
2.3. STABILITY OF THE MACHINE ...................................................................................................... 19
2.4. RISK OF FALL ................................................................................................................................. 20
2.5. RISK OF CRUSHING....................................................................................................................... 20
2.6. RISK OF ELECTROCUTION........................................................................................................... 20
2.7. LIMITS OF USE ............................................................................................................................... 21
2.8. UPKEEP ........................................................................................................................................... 21
SECTION 3. USE .......................................................................................................................... 23
3.1. CONTROL STATION........................................................................................................................ 23
3.2. EMERGENCY AND REPAIR STATION .......................................................................................... 26
3.3. SAFETY DEVICE AND ALARMS .................................................................................................... 28
3.4. RUNNING......................................................................................................................................... 29
3.5. TRANSPORT OF THE AERIAL WORK PLATFORM...................................................................... 32
SECTION 4. RULING .................................................................................................................... 35
4.1. CHECKING DURING THE FIRST OPERATION ........................................................................... 35
4.2. PERIODIC VERIFICATIONS IN FRANCE ..................................................................................... 35
4.3. SUITABILITY.................................................................................................................................... 35

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Chapter II .......................................................................................................... 37
MAINTENANCE ................................................................................................ 37
SECTION 1. MECHANICS ............................................................................................................39
1.1. CHASSIS ON WHEELS.....................................................................................................................39
1.2. MASTS ...............................................................................................................................................43
1.3. ARM AND ASSOCIATED CYLINDER..............................................................................................47
1.4. BASKET AND BASKET SUPPORT ..................................................................................................47
1.5. STRUCTURE.....................................................................................................................................48
1.6. TIGHTENING TORQUE...................................................................................................................50
SECTION 2. HYDRAULICS ..........................................................................................................51
2.1. MOTOR-DRIVEN PUMP UNIT........................................................................................................51
2.2. HYDRAULIC BRAKE ADJUSTMENT..............................................................................................55
2.3. Control from the basket.....................................................................................................................57
2.4. EMERGENCY DISTRIBUTOR .........................................................................................................59
2.5. LUBRICATION..................................................................................................................................60
2.6. HYDRAULIC DIAGRAM ..................................................................................................................62
SECTION 3. ELECTRICS..............................................................................................................63
3.1. BATTERIES .......................................................................................................................................63
3.2. CHARGER.........................................................................................................................................66
3.3. DISCHARGE BATTERY INDICATOR AND HOURMETER............................................................69
3.4. ELECTRICAL MOTOR / CONTACTOR ...........................................................................................70
3.5. CONTACTOR....................................................................................................................................71
3.6. INCLINE DETECTOR.......................................................................................................................71
3.7. CHAIN SLACK DETECTORS...........................................................................................................72
3.8. OVERLOAD DETECTOR .................................................................................................................72
3.9. END OF TRAVEL SENSORS ............................................................................................................73
3.10. UPPER ELECTRICAL BOX............................................................................................................74
3.11. LOWER ELECTRICAL BOX...........................................................................................................75
3.12. GENERAL GUIDE TABLE OF INSPECTIONS .............................................................................76
3.13. ELECTRICAL DIAGRAM ...............................................................................................................77