ATN PIAF 880R Guide

2, rue Pont de Garonne - BP 36
47400 TONNEINS - FRANCE
Tél: [phone]
Fax: [phone]
Email: [email protected]
www.atnplatforms.com
1NO0024UK-09 révision 11/2013
Safety and Maintenance
Manual
T r a d u ct i on d e l a n ot i c e
o r i gi n a l e
T r a n sl a t i o n o f t h e o r i g i n al
m a n u a l

SAFETY AND MAINTENANCE MANUAL
1NO0024UK-09
2
DISTRIBUTOR STAMP

SAFETY AND MAINTENANCE MANUAL
1NO0024UK-09
3
DANGER
DO NOT USE THIS MACHINE IF YOU
HAVE NOT BEEN TRAINED FOR THIS
PURPOSE IN COMPLETE SAFETY. THE
TRAINING INCLUDES THE
KNOWLEDGE OF THE WORK RULING
OF YOUR EMPLOYER, THE
INSTRUCTIONS OF THIS MANUAL AND
THE RULING IN FORCE FOR THIS
TYPE OF MACHINE. AN UNQUALIFIED
OPERATOR EXPOSES HIMSELF AND
OTHERS TO RISK OF SERIOUS EVEN
FATAL INJURY.
DANGER
IN WORKING MODE, THE PLATFORM
CAN ONLY BE DISPLACED ON HARD
HORIZONTAL GROUND, AND FREE OF
ANY OBSTACLE. THE 4 WHEELS MUST
BE IN PERMANENT CONTACT WITH
THE GROUND. THE LOAD MUST BE
SPREAD OVER THE AERIAL WORK
PLATFORM, AND MUST NOT EXCEED
THE NOMINAL LOAD FIXED BY THE
MANUFACTURER WHATEVER THE
POSITION OF THE CAGES OR THE
ARM. THE MAXIMUM NOMINAL LOAD
IS INDICATED ON THE MACHINE
MANUFACTURER PLATE.

SAFETY AND MAINTENANCE MANUAL
1NO0024UK-09
4
FOREWORD
This manual has been prepared in order to help you use and service your automotive platform
correctly.
Take the time to read this manual attentively and become acquainted with the contents. After
having read and understood all the sections, keep this manual in the document case provided for
this purpose in the aerial work platform.
This platform has been designed so as to offer maximum performance with minimum upkeep.
Compliance with the upkeep operations will ensure years of operation without any problem.
The upkeep procedures are provided in this manual in the chapter MAINTENANCE.
The information in this manual does in no case replace the community, state, local ruling and
safety instructions or insurance policy clauses.
This manual groups together the following principal parts:
Chapter I: Use and Safety
This part covers:
- the conditions of start-up and use of the machine
- the operating mode of the machine.
.
Chapter II: General maintenance and upkeep
The aim of this part is to assist you in complying with the maintenance rules, to service your
machine and detect possible breakdowns.

SAFETY AND MAINTENANCE MANUAL
1NO0024UK-09
5
This manual includes the main safety rules as well as the important information in relation to the
operation of elevating platforms, models.
DESCRIPTION OF THE AERIAL WORK PLATFORM
This aerial lift is of the self-propelled type with a mechanically-welded steel chassis. Displacement
is ensured by two hydraulic motors. The steering is ensured by a hydraulic cylinder. The motor-
driven pump unit supplies the hydraulic power to feed the functions of the platform. The electric
energy is supplied by a battery tray where full voltage is 24 Volts.
In working mode, the platform can only be displaced on compacted and horizontal ground, free
of any obstacle. The wheels must be in permanent contact with the ground. The load must be
spread over the aerial work platform, and must not exceed the nominal load fixed by the
manufacturer whatever the position of the cages or the arm. The maximum nominal load is
indicated on the machine manufacturer plate.
ON DELIVERY ...
You must immediately carry out an overall check on aspects that might appear suspect or
abnormal.
Carry out each of the following controls:
- Validation pedal
- Emergency stop(s)
- Control joystick for translation and direction of the wheels
- UP/DOWN control lever of the arm
- UP/DOWN control lever of the mast
- Control lever for rotation of the turret
- Speed change control
- Movement selector
If you find a substandard…
Immediately make a claim, and send a copy to and to the carrier. You have 48 hours after
delivery to make your claim.
WARNING
DO NOT REPAIR, MODIFY OR ADJUST
A PART OF THE MACHINE WITHOUT
THE WRITTEN AGREEMENT FROM
ATN. OTHERWISE, THIS WOULD LEAD
TO CANCELLATION OF THE
GUARANTEE.

SAFETY AND MAINTENANCE MANUAL
1NO0024UK-09
6
DANGER
DO NOT USE THIS MACHINE IF YOU
HAVE NOT BEEN TRAINED FOR THIS
PURPOSE.
DANGER
READ THE OPERATOR AND SAFETY
MANUAL BEFORE ANY USE OF THE
MACHINE.

SAFETY AND MAINTENANCE MANUAL
1NO0024UK-09
7
GUARANTEE
FOR ANY NEW EQUIPMENT, THERE IS NO GUARANTEE, EXPLICIT OR IMPLICIT, OTHER
THAN THAT OF THE SELLER COVERING FAULTY MATERIAL OR THE DEFECTS OF
FABRICATION DRAWN UP IN THE FOLLOWING TERMS:
GUARANTEE OF NEW EQUIPMENT
“The Manufacturer guarantees each new product against any faulty material or defect of
fabrication, as his obligation and responsibility are limited under this guarantee to the repair or
replacement free of charge in his factory of any part recognized as defective in normal use and
upkeep, and the reasonable cost of repair and/or replacement of the said parts within twenty four
(24) months from the initial date of sale (5 years for steel structure) or rental with possible
purchase option, with the proviso that the start-up of the equipment by the Distributor has been
recorded by the Manufacturer.
In the case of absence of record at the Manufacturer, the date retained as the initial date of sale
or rental with possible purchase option is that on which the equipment was delivered from the
factory. This guarantee replaces any other explicit or implicit guarantee and the obligation and
the responsibility of the Manufacturer in the terms of this guarantee exclude the transport
charges or others, or any responsibility for damage whether direct, indirect or consecutive as
well as any delay due to the possible defect. This fact does not extend, for all that, the duration
of the guarantee of both the machine and the parts replaced. The guarantee is thus cancelled in
the case of use beyond its capacities or in conditions unintended by the Manufacturer, or in the
case of use of parts which have not received the approval of the said Manufacturer
THIS GUARANTEE EXPRESSLY REPLACES ANY OTHER GUARANTEE EXPLICIT OR
IMPLICIT, INCLUDING ANY IMPLICIT GUARANTEE OF MARKETING OR APPROPRIATE
ADAPTATION TO A GIVEN APPLICATION AND ANY OTHER OBLIGATION OR
RESPONSIBILITY ON BEHALF OF THE SELLER.
FOR THE ATTENTION OF THE CLIENT / USER
If this platform is found to be implicated in an accident, please contact your distributor
immediately and give all the details of the accident. If the distributor is unknown, or cannot be
informed, please contact:
Tel: [phone]
Fax: [phone]
Address: 2, rue Pont de Garonne -BP36- 47400 Tonneins, France

SAFETY AND MAINTENANCE MANUAL
1NO0024UK-09
8

SAFETY AND MAINTENANCE MANUAL
1NO0024UK-09
9
TABLE OF CONTENTS
Chapter I............................................................................................................11
USE AND SAFETY ..............................................................................................11
SECTION 1. GENERAL DESCRIPTION ....................................................................................... 13
1.1. DESCRIPTION OF THE MACHINE, SPACE REQUIRED............................................................. 13
1.2. EVOLUTION DIAGRAMS................................................................................................................ 14
1.3. TECHNICAL CHARACTERISTICS.................................................................................................. 15
SECTION 2. SAFETY INSTRUCTIONS ........................................................................................ 17
2.1. THE OPERATOR.............................................................................................................................. 18
2.2. SUITABILITY OF THE WORKSITE ................................................................................................ 18
2.3. STABILITY OF THE MACHINE ...................................................................................................... 19
2.4. RISK OF FALL ................................................................................................................................. 20
2.5. RISK OF CRUSHING....................................................................................................................... 20
2.6. RISK OF ELECTROCUTION........................................................................................................... 20
2.7. LIMITS OF USE ............................................................................................................................... 21
2.8. UPKEEP ........................................................................................................................................... 21
SECTION 3. USE .......................................................................................................................... 23
3.1. CONTROL STATION........................................................................................................................ 23
3.2. EMERGENCY AND REPAIR STATION .......................................................................................... 26
3.3. SAFETY DEVICE AND ALARMS .................................................................................................... 28
3.4. RUNNING......................................................................................................................................... 29
3.5. TRANSPORT OF THE AERIAL WORK PLATFORM...................................................................... 32
SECTION 4. RULING .................................................................................................................... 35
4.1. CHECKING DURING THE FIRST OPERATION ........................................................................... 35
4.2. PERIODIC VERIFICATIONS IN FRANCE ..................................................................................... 35
4.3. SUITABILITY.................................................................................................................................... 35

SAFETY AND MAINTENANCE MANUAL
1NO0024UK-09
10
Chapter II .......................................................................................................... 37
MAINTENANCE ................................................................................................ 37
SECTION 1. MECHANICS ............................................................................................................39
1.1. CHASSIS ON WHEELS.....................................................................................................................39
1.2. MASTS ...............................................................................................................................................43
1.3. ARM AND ASSOCIATED CYLINDER..............................................................................................47
1.4. BASKET AND BASKET SUPPORT ..................................................................................................47
1.5. STRUCTURE.....................................................................................................................................48
1.6. TIGHTENING TORQUE...................................................................................................................50
SECTION 2. HYDRAULICS ..........................................................................................................51
2.1. MOTOR-DRIVEN PUMP UNIT........................................................................................................51
2.2. HYDRAULIC BRAKE ADJUSTMENT..............................................................................................55
2.3. Control from the basket.....................................................................................................................57
2.4. EMERGENCY DISTRIBUTOR .........................................................................................................59
2.5. LUBRICATION..................................................................................................................................60
2.6. HYDRAULIC DIAGRAM ..................................................................................................................62
SECTION 3. ELECTRICS..............................................................................................................63
3.1. BATTERIES .......................................................................................................................................63
3.2. CHARGER.........................................................................................................................................66
3.3. DISCHARGE BATTERY INDICATOR AND HOURMETER............................................................69
3.4. ELECTRICAL MOTOR / CONTACTOR ...........................................................................................70
3.5. CONTACTOR....................................................................................................................................71
3.6. INCLINE DETECTOR.......................................................................................................................71
3.7. CHAIN SLACK DETECTORS...........................................................................................................72
3.8. OVERLOAD DETECTOR .................................................................................................................72
3.9. END OF TRAVEL SENSORS ............................................................................................................73
3.10. UPPER ELECTRICAL BOX............................................................................................................74
3.11. LOWER ELECTRICAL BOX...........................................................................................................75
3.12. GENERAL GUIDE TABLE OF INSPECTIONS .............................................................................76
3.13. ELECTRICAL DIAGRAM ...............................................................................................................77

SAFETY AND MAINTENANCE MANUAL
1NO0024UK-09
11
Chapter I
USE AND SAFETY

SAFETY AND MAINTENANCE MANUAL
1NO0024UK-09
12

SAFETY AND MAINTENANCE MANUAL
1NO0024UK-09
13
S
S
Se
e
ec
c
ct
t
ti
i
io
o
on
n
n 1
1
1.
.
. G
G
GE
E
EN
N
NE
E
ER
R
RA
A
AL
L
L D
D
DE
E
ES
S
SC
C
CR
R
RI
I
IP
P
PT
T
TI
I
IO
O
ON
N
N
1.1. DESCRIPTION OF THE MACHINE, SPACE REQUIRED
BACK
FRONT
Emergency and repair unit
Motor wheels
Tie
Arm
Control box
Vertical mast
Battery
Counterweight
Drive wheels
Hydraulic tank
Power pack
Battery charger
Nameplate
Basket or
Platform

SAFETY AND MAINTENANCE MANUAL
1NO0024UK-09
14
1.2. EVOLUTION DIAGRAMS
0 m
0 m
110°
110°
RE = 3,26 m RT = 3,74 m
1 m
-2 m
-3 m -1 m 4 m2 m 3 m 5 m
5 m
3 m
2 m
4 m
1 m 1 m
2 m
3 m
1 m 3 m 2 m 4 m
10 m
6 m 5 m 7 m 8 m 9 m
11 m 12 m
10,92
8,92
7,31
5,69
1 m-3 m -2 m -1 m 2 m 3 m 4 m
RE = 2,86 m RT = 3,36 m
1 m
0 m
110°
2 m
3 m
4 m
5,41
-2 m
-3 m
4,00
-1 m 1 m
0 m
3 m
2 m 4 m
1 m
2 m
4 m
3 m 5 m
6,80 8,80
7 m
6 m
8 m 9 m
1 m
1 m 1 m
-2 m
-3 m -1 m3 m
2 m 4 m
3 m
8,04
4 m2 m 3 m
110°
3 m
2 m
4 m
0 m
1 m 1 m
RT = 3,46 m
110°
2 m
3 m
2 m 3 m 4 m
1 m
3 m
2 m
4 m
10 m
6 m
5 m
7 m
8 m 9 m
11 m
2 m
110°
-2 m
10,04
5,24 6,65
-3 m
0 m
-1 m 1 m
0 m
-3 m -2 m
0 m
-1 m
RE = 2,96 m

SAFETY AND MAINTENANCE MANUAL
1NO0024UK-09
15
1629
1205
1629
1205
778 130
1038
1989
820
1170
820
1170
300 300
1304
1201 2830
2933
778 130
1038
935
935
1981
200
2140
778 130
1038
935
820
1170
1426 1629
3055
1205
1.3. TECHNICAL CHARACTERISTICS
PIAF 880R PIAF 1000R PIAF 1100R
Weight empty (with batteries) 2600 Kg 2980 Kg 3280 Kg
Maximum nominal load
Number of occupant(s)
Maximum manual force
Gradient admissible (machine folded)
Maximum incline
Noise level
Power generator
Power energy
Wheels
Electric system
Batteries
Charger (standard)
Maximum work height 8,80 m 10,00 m 11,00 m
Maximum height from floor 6,80 m 8,00 m 9,00 m
Maximum offset 3,30 m 3,46 m 3,74 m
Turret rotation
Platform dimension
Height folded 2,14 m
Length x width 2,83 x 1,04 m 2,93 x 1,04 m 3,06 x 1,04 m
16x5x10 - 1/2 (non marking)
Maximum wind
CARACTERISTICS
200 Kg (2 individuals + 40 Kg of material)
2
400 N
20%
2°
45 Km/h (1 individual + 40 Kg of equipment = 120 Kg)
0 Km/h (2 individuals + 40 Kg of equipment = 200 Kg)
0,9 m x 0,8 m
1,98 m
DESCRIPTION
24 volts
575 Amp/H, 24 volts
220 volts, 50 Amp / Charge socket 220/230V-16A
2x110°
Less than 75dB
Motor-driven pump unit 1 x 3Kw/24Vcc
Hydraulic

SAFETY AND MAINTENANCE MANUAL
1NO0024UK-09
16

SAFETY AND MAINTENANCE MANUAL
1NO0024UK-09
17
S
S
Se
e
ec
c
ct
t
ti
i
io
o
on
n
n 2
2
2.
.
. S
S
SA
A
AF
F
FE
E
ET
T
TY
Y
Y I
I
IN
N
NS
S
ST
T
TR
R
RU
U
UC
C
CT
T
TI
I
IO
O
ON
N
NS
S
S
The definitions DANGER, WARNING, and NB of this manual are as follows:
- NB -
THIS GENERALLY REPRESENTS OBSERVATIONS ABOUT A PROCEDURE OR A
SIGNIFICANT CONDITION OF USE OF THE MACHINE.
DECALS
All decals of the machine witch have this pictogram, mean that you have to read the operator and
safety manual for more informations.
WARNING
THIS GENERALLY REPRESENTS
OBSERVATIONS ABOUT USE. TO BE
COMPLIED WITH SCRUPULOUSLY SO
AS TO AVOID ANY RISK OF
DETERIORATION OF THE MACHINE.
DANGER
THIS GENERALLY REPRESENTS
OBSERVATIONS ABOUT USE. TO BE
COMPLIED WITH SCRUPULOUSLY SO
AS TO AVOID ANY RISK OF SERIOUS
INJURY OF THE PERSONNEL.

SAFETY AND MAINTENANCE MANUAL
1NO0024UK-09
18
DANGER
DO NOT USE THIS MACHINE IF YOU
HAVE NOT BEEN TRAINED FOR THIS
PURPOSE IN COMPLETE SAFETY. THE
TRAINING COMPRISES KNOWLEDGE
OF THE WORK RULING OF YOUR
EMPLOYER, THE INSTRUCTIONS OF
THIS MANUAL AND THE RULING IN
FORCE CONCERNING THIS TYPE OF
MACHINE.
DANGER
AN UNQUALIFIED OPERATOR
EXPOSES HIMSELF AND OTHERS TO
RISK OF SERIOUS EVEN FATAL
INJURY.
DANGER
FAILURE TO FOLLOW A SINGLE
SAFETY INSTRUCTION CAUSES A
RISK OF ACCIDENT WITH THE
MACHINE AND OF INJURY TO THE
PERSONNEL.
YOU ARE RESPONSIBLE FOR YOUR
SAFETY AND THAT OF THOSE
AROUND YOU.
2.1. THE OPERATOR
In the capacity of operator, you are the only part of the machine that can think and reason, your
responsibility is not lessened by the addition of alarm or running assistance systems. In actual fact,
you must avoid acquiring a false sense of safety when you use the machine. The control and
alarm apparatus are there to assist you, and NOT to direct the use of the machine.
You, the operator, are the only one who can assume your safety and that of those around you.
Act as a PROFESSIONAL and comply with the SAFETY rules.
2.1.1 TRAINING OF THE OPERATOR
It is essential that the operator receives the
necessary training by appropriate and accredited
personnel.
For this, he must meet the following conditions:
- Be appointed by name
- Be 18 years old
- Have a medical examination
- Follow a training course for operating this aerial
work platform
* operating authorization relating to the Order n°
98-104 dated 12-12-98
* recommendation R386 of the CNAMTS.
- Possess the competence certificate for the safe
operating of platforms.
(PIAF= type 3B platform)
- Have the written authorization from his employer
which can certify the validity of the training.
2.2. SUITABILITY OF THE WORKSITE
It must be noted that for each site it is important to
be sure of the suitability of both the equipment
(aerial work platform) and the worksite (or site).
On each site, specific directions or instructions can
be established by the prime contractor, the firm
using the equipment…
Before using the equipment, please read the
instructions which are to be found on the aerial
work platform (coloured stickers)

SAFETY AND MAINTENANCE MANUAL
1NO0024UK-09
19
DANGER
THE BATTERY TRAY IS PART AND
PARCEL OF THE MACHINE
COUNTERWEIGHT. REPLACING THE
TRAY BY A LIGHTER OR HEAVIER
BATTERY WILL MODIFY THE
STABILITY OF THE MACHINE.
DANGER
PROCEED WITH CARE WHEN YOU
BRING THE AERIAL WORK PLATFORM
IN THE VICINITY OF IMPORTANT
DIFFERENCES IN LEVEL –HOLES AND
STEPS.
DANGER
TAKE CONDITIONS INTO
CONSIDERATION WHICH
COULD AFFECT MACHINE STABILITY.
IN CASE OF MACHINE OVERTURNING,
THERE IS A RISK OF SERIOUS EVEN
FATAL INJURIES.
- BEFORE USE, CONTROL THE SITE AS
A WHOLE AS WELL AS THE CONDITION
OF THE GROUND ON WHICH THE
PLATFORM WILL MOVE.
- CHECK THAT THE LOAD IN THE
AERIAL WORK PLATFORM IS
CORRECTLY SPREAD AND ARRANGED
IN COMPLETE SAFETY.
- NEVER EXCEED THE NOMINAL
CAPACITY INDICATED ON THE
MACHINE MANUFACTURER PLATE.
- USE THE PLATFORM ONLY ON
BEARING AND HORIZONTAL
SURFACES.
- DO NOT APPROACH THE PLATFORM
NEAR HOLES.
- DO NOT MOVE THE PLATFORM
ABOVE HOLES OR OTHER OBSTACLES
ON THE GROUND.
- NEVER LOWER THE PLATFORM ON
OBSTACLES SITUATED UNDER THE
LATTER.
- DO NOT USE THE MACHINE AS A
LOAD LIFTING CRANE.
- DO NOT ADD ELEMENTS WHICH
COULD INCREASE THE LOAD DUE TO
WIND, SUCH AS DISPLAY PANELS.
You must wear the clothing and the necessary protective equipment (helmet, harness, gloves,
etc…) required by the work ruling.
Do not allow anyone to control or intervene on the aerial work platform when the latter is occupied,
except in cases of emergency when it is impossible to lower the aerial work platform completely
and to step out.
2.3. STABILITY OF THE MACHINE
Do not exceed the incline values (2° maximum in
work position) and the slope values (20%
maximum in low position). In work position, a
incline indicator rings and an incline indicator light,
located on the upper electrical box, lights up as
soon as you are in a dangerous situation, do not
neutralize these indicators under any pretext. It is
forbidden to bring a ladder onto the aerial work
platform to increase the work height or to climb
onto the guardrails; this adversely affects the
stability of the aerial work platform and can put you
in a dangerous situation.
To avoid any risk of accident when negotiating a slope or unsmoothed
ground, it is essential that the work platform be in folded position, in slow
speed and that the basket be always on the lower side of the slope.
(see drawing opposite: 1AU0073)

SAFETY AND MAINTENANCE MANUAL
1NO0024UK-09
20
DANGER
RISK OF CRUSHING
- THERE IS A RISK OF SERIOUS,
POSSIBLY FATAL, INJURY IF THE
PLATFORM COMES INTO CONTACT
WITH, OR IS DRIVEN AGAINST, AN
OBSTACLE OR IN THE COURSE OF
THE MACHINE COMMAND.
- AVOID ALL CONTACT BETWEEN THE
PLATFORM AND AN OBSTACLE.
- DO NOT RAISE THE PLATFORM IN
CONTACT WITH OBSTACLES AT HIGH
LEVEL.
- DO NOT LOWER THE PLATFORM
ONTO OBSTACLES OR PERSONS
SITUATED BELOW.
- DO NOT OPERATE THE TURRET OF
THE PLATFORM IN THE PRESENCE
OF OBSTACLES OR PERSONEL IN
THE VICINITY OF THE MACHINE
- MAKE SURE THAT THE PERSONNEL
REMAINS SUFFICIENTLY FAR FROM
THE MACHINE
- PERMANENTLY TAKE INTO
ACCOUNT THE ENVIRONMENT WHEN
MOVING THE MACHINE OR IN ANY
OTHER MANOEUVRE..
2.4. RISK OF FALL
You must take all necessary precautions to avoid falling from the
aerial work platform
especially if the latter is elevated.
Before entering the aerial work platform, be sure that the floor
and your shoes are clean and free of dirt which could cause you
to slip.
In the aerial work platform, keep both feet completely flat on the
floor. Never climb on the
guardrails or on any other object present
in the aerial work platform.
Never enter or quit the work platform other than in low position.
Moreover, it is advisable to strap yourself in with the safety
harness to avoid any risk of falling.
2.5. RISK OF CRUSHING
Always remain aware of your environment during
use of the machine. You must be able to see
the environment underneath, above, on the side,
in front and behind the aerial work platform during
all operations of movement, rotation, translation,
elevation or lowering. If it is impossible to have a
clear view of the evolution area of the machine, it
is essential to let yourself be guided by another
person located on the ground.
2.6. RISK OF ELECTROCUTION
Before moving the work platform under electric
lines, be sure of sufficient clearance in height.
In case of contact of the platform with a source of
electricity, the operator must evacuate the
personnel around the machine. Never leave
anyone using the emergency station without the
authorization of the operator. The operator must
try to disengage the machine with the controls
situated in the aerial work platform. If the operator
cannot disengage the platform, it is essential to
switch off the source of electricity.
In case of contact with a live source of electricity, it
is essential after this incident to have the machine
checked and eventually repaired by the
manufacturer.