ATN Zebra 12 Instruction Manual

11/2009
1NO 0027FR-01
1NO0039UK-00 Revision 07/2015
Lieu-Dit Bacqué, rue André Thévet
47400 FAUILLET - FRANCE
Phone: [phone]
Fax: [phone]
Email: [email protected]
www.atnplatforms.com
Operator’s
and
Safety Manual
NOTICE ORIGINALE
Zebra 12
Translation of the
original Manual

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DISTRIBUTOR’S STAMP

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FOREWORD
This manual has been compiled to assist to properly use and maintain your Zebra 12
self-propelled work platform.
Take the time to carefully read and familiarise yourself with its content. Once you have read and
understood all sections, keep this manual in the manual storage box provided to this effect in
the platform.
The information in this manual does not, in any case, replace community, state, local
regulations or safety instructions or insurance policy requirements.
Due to constant improvements made to its products, ATN reserves the right to alter their
specifications and equipment without prior notice.
WARNING SYMBOLS AND SAFETY TERMS
These symbols alert the user to possible risks of injury and require
the user to consult the operator and safety manual.
The safety instructions following these symbols must be respected to
avoid any risk of serious or fatal injury.
- NOTE-
These are general remarks relating to a procedure or important condition when using the
machine.
CAUTION
INDICATES A PROCEDURE OR
OPERATION TO BE RESPECTED TO
THE LETTER TO AVOID ANY DAMAGE
TO THE MACHINE.
DANGER
INDICATES A DANGEROUS SITUATION
WHICH MAY LEAD TO SERIOUS OR
FATAL INJURIES IF THE SAFETY
INSTRUCTIONS ARE NOT
RESPECTED.

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DANGER
DO NOT USE THIS MACHINE IF YOU
HAVE NOT BEEN PROPERLY TRAINED
TO ITS SAFE OPERATION. TRAINING
INCLUDES KNOWLEDGE OF YOUR
EMPLOYER’S WORK REGULATIONS,
THE INSTRUCTIONS IN THIS MANUAL
AND THE REGULATIONS IN FORCE
FOR THIS TYPE OF MACHINE.
AN UNTRAINED OPERATOR PUTS
HIMSELF AND OTHERS AT RISK OF
DEATH OR SERIOUS INJURIES.
DANGER
NEVER EXCEED THE PLATFORM'S
RATED CAPACITY.
THE LOAD MUST BE EVENLY
DISTRIBUTED ACROSS THE WORK
PLATFORM FLOOR.
DO NOT RAISE THE PLATFORM OR
MOVE WITH THE PLATFORM RAISED
ON INCLINES, HILLY OR SOFT
SURFACES.
ALL 4 WHEELS MUST REMAIN IN
PERMANENT CONTACT WITH THE
GROUND.

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If this platform is involved in an accident, please contact your distributor immediately and
provide them with all the details of the accident. If you do not know who your distributor is, or
cannot inform them, please contact:
Tel: [phone]
Fax: [phone]
Address: Lieu-Dit Bacqué, rue André Thévet, 47400 Fauillet, France
FORTHE ATTENTION OF THE CUSTOMER / USER

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A.T.N. - S.A.
Head office: Lieu Dit Bacqué –Rue André Thevet, 47400 Fauillet, France
Administrative and accounting: Lieu Dit Bacqué –Rue André Thevet, 47400 Fauillet, France
RCS Agen 429 807 597 –Code APE/ 2822Z –SIRET 429 807 597 00068 - Capital 57900 €
E
EC C C CO ON NF FO OR RM MI IT TY Y D DE EC CL LA AR RA AT TI IO ON N
The constructor: A.T.N. declares that the machine designated below:
Denomination .......................................... PEMP (Mobile Personnel Lifting Platform)
Function .......................................................... Lifting of people for work at heights
Type................................... Diesel lifting platform with articulated arms (Group B –Type 3)
Model and commercial designation ………………………………………… ZEBR A 12
Serial Number .................................................................................................... Z12xxxxx
meets all of the relevant provisions in the appendix at the end of the 1st chapter in book III of
the fourth section of the employment code (Machine Directive 2006/42/CE of 17th May 2006),
also meets other relevant provisions such as EMC directive 2004/108/CE of 15th December
2004 and the noise emission directive 2000/14/CE of 8th May 2000..
Acoustic power level : 98dB
The EC type certificate has been awarded by:
APAVE
13 à 17 rue Salneuve
75854 PARIS CEDEX 17
Under the reference:
0060/ 5253/ 760/ 10 / 15/ 0007

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TABLE OF CONTENTS
Section 1. GENERAL DESCRIPTION................................................................................................................................... 8
1.1. DESCRIPTION ................................................................................................................................................................. 8
1.2. CHARACTERISTICS - DIMENSIONS ........................................................................................................................... 9
Section 2. SAFETY INSTRUCTIONS.................................................................................................................................. 13
2.1. GENERAL....................................................................................................................................................................... 13
2.2. TIPPING RISKS.............................................................................................................................................................. 14
2.3. CRUSHING AND COLLISION RISKS ......................................................................................................................... 15
2.4. ELECTROCUTION RISKS ............................................................................................................................................ 16
2.5. FALLING RISKS............................................................................................................................................................ 17
2.6. OTHER RISKS................................................................................................................................................................ 17
2.7. OPERATING LIMITATIONS ........................................................................................................................................ 18
2.8. TOWING, LIFTING, TRANSPORT............................................................................................................................... 18
2.9. MAINTENANCE ............................................................................................................................................................ 18
Section 3. PREPARATION AND INSPECTION................................................................................................................. 20
3.1 INSPECTION BEFORE START UP ............................................................................................................................... 20
3.2 INSPECTION TOUR ....................................................................................................................................................... 20
3.3 OPERATING CONTROLS.............................................................................................................................................. 23
Section 4. OPERATION......................................................................................................................................................... 25
4.1. CONTROLS AND INDICATORS.................................................................................................................................. 26
4.2. DIESEL ENGINE OPERATION .................................................................................................................................... 33
4.3. DRIVE –STEERING...................................................................................................................................................... 35
4.4. LIFTING STRUCTURE.................................................................................................................................................. 36
4.5. PARKING - STORAGE.................................................................................................................................................. 38
4.6. HANDLING –STOWAGE FOR TRANSPORT............................................................................................................ 40
Section 5. SAFETIES.............................................................................................................................................................. 41
5.1. TILT SENSOR ................................................................................................................................................................ 41
5.2. LOAD CONTROL........................................................................................................................................................... 42
5.3. SYSTEM FAULT............................................................................................................................................................ 42
5.4. MOVEMENT ALARMS................................................................................................................................................. 43
Section 6. EMERGENCY PROCEDURES .......................................................................................................................... 44
6.1. EMERGENCY CONTROLS........................................................................................................................................... 44
6.2. EMERGENCY TOWING................................................................................................................................................ 44
6.3. AFTER AN INCIDENT .................................................................................................................................................. 45
Section 7. MAINTENANCE FOR THE OPERATOR ........................................................................................................ 46
7.1. DIESEL ENGINE............................................................................................................................................................ 46
7.2. LUBRICATION .............................................................................................................................................................. 47
7.3. WHEELS ......................................................................................................................................................................... 48
7.4. BATTERY....................................................................................................................................................................... 49
Section 8. CONTROL MODULE......................................................................................................................................... 51
8.1. HOME SCREEN ............................................................................................................................................................. 51
8.2. MENUS ........................................................................................................................................................................... 52
8.3. SETTINGS –LOGS ........................................................................................................................................................ 66
8.4. TILT SENSOR CALIBRATION..................................................................................................................................... 70
8.5. REGENERATION OF THE PARTICLE FILTER (Option)........................................................................................... 72
Section 9. SCHEMATICS...................................................................................................................................................... 73
9.1. ELECTRICAL SCHEMATIC......................................................................................................................................... 73
9.2. HYDRAULIC SCHEMATIC.......................................................................................................................................... 74

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1.1. DESCRIPTION
OSCILLATING FRONT
AXLE
STEERING
WORK PLATFORM
UPPER CONTROL STATION
JIB 3
JIB 2
TELESCOPE
JIB 1
GROUND CONTROL STATION
HYDRAULIC OIL TANK
REAR AXLE
HEAT ENGINE COMPARTMENT
FUEL TANK (DIESEL)
BATTERY
COMPARTMENT

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1.2. CHARACTERISTICS -DIMENSIONS
4500
2600
2000
2780 5880
370
2100
370
1510
860
1990

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1m 2m 3m 4m 5m 6m 7m 8m 9m 2m 0 1m
1m
2m
3m
4m
5m
6m
7m
8m
9m
10m
11m
12m
13m
4.3m
12.2m
10.2m
360°