ATN Zebra 12 Instruction Manual

11/2009
1NO 0027FR-01
1NO0039UK-00 Revision 07/2015
Lieu-Dit Bacqué, rue André Thévet
47400 FAUILLET - FRANCE
Phone: [phone]
Fax: [phone]
Email: [email protected]
www.atnplatforms.com
Operator’s
and
Safety Manual
NOTICE ORIGINALE
Zebra 12
Translation of the
original Manual

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DISTRIBUTOR’S STAMP

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FOREWORD
This manual has been compiled to assist to properly use and maintain your Zebra 12
self-propelled work platform.
Take the time to carefully read and familiarise yourself with its content. Once you have read and
understood all sections, keep this manual in the manual storage box provided to this effect in
the platform.
The information in this manual does not, in any case, replace community, state, local
regulations or safety instructions or insurance policy requirements.
Due to constant improvements made to its products, ATN reserves the right to alter their
specifications and equipment without prior notice.
WARNING SYMBOLS AND SAFETY TERMS
These symbols alert the user to possible risks of injury and require
the user to consult the operator and safety manual.
The safety instructions following these symbols must be respected to
avoid any risk of serious or fatal injury.
- NOTE-
These are general remarks relating to a procedure or important condition when using the
machine.
CAUTION
INDICATES A PROCEDURE OR
OPERATION TO BE RESPECTED TO
THE LETTER TO AVOID ANY DAMAGE
TO THE MACHINE.
DANGER
INDICATES A DANGEROUS SITUATION
WHICH MAY LEAD TO SERIOUS OR
FATAL INJURIES IF THE SAFETY
INSTRUCTIONS ARE NOT
RESPECTED.

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DANGER
DO NOT USE THIS MACHINE IF YOU
HAVE NOT BEEN PROPERLY TRAINED
TO ITS SAFE OPERATION. TRAINING
INCLUDES KNOWLEDGE OF YOUR
EMPLOYER’S WORK REGULATIONS,
THE INSTRUCTIONS IN THIS MANUAL
AND THE REGULATIONS IN FORCE
FOR THIS TYPE OF MACHINE.
AN UNTRAINED OPERATOR PUTS
HIMSELF AND OTHERS AT RISK OF
DEATH OR SERIOUS INJURIES.
DANGER
NEVER EXCEED THE PLATFORM'S
RATED CAPACITY.
THE LOAD MUST BE EVENLY
DISTRIBUTED ACROSS THE WORK
PLATFORM FLOOR.
DO NOT RAISE THE PLATFORM OR
MOVE WITH THE PLATFORM RAISED
ON INCLINES, HILLY OR SOFT
SURFACES.
ALL 4 WHEELS MUST REMAIN IN
PERMANENT CONTACT WITH THE
GROUND.

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If this platform is involved in an accident, please contact your distributor immediately and
provide them with all the details of the accident. If you do not know who your distributor is, or
cannot inform them, please contact:
Tel: [phone]
Fax: [phone]
Address: Lieu-Dit Bacqué, rue André Thévet, 47400 Fauillet, France
FORTHE ATTENTION OF THE CUSTOMER / USER

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A.T.N. - S.A.
Head office: Lieu Dit Bacqué –Rue André Thevet, 47400 Fauillet, France
Administrative and accounting: Lieu Dit Bacqué –Rue André Thevet, 47400 Fauillet, France
RCS Agen 429 807 597 –Code APE/ 2822Z –SIRET 429 807 597 00068 - Capital 57900 €
E
EC C C CO ON NF FO OR RM MI IT TY Y D DE EC CL LA AR RA AT TI IO ON N
The constructor: A.T.N. declares that the machine designated below:
Denomination .......................................... PEMP (Mobile Personnel Lifting Platform)
Function .......................................................... Lifting of people for work at heights
Type................................... Diesel lifting platform with articulated arms (Group B –Type 3)
Model and commercial designation ………………………………………… ZEBR A 12
Serial Number .................................................................................................... Z12xxxxx
meets all of the relevant provisions in the appendix at the end of the 1st chapter in book III of
the fourth section of the employment code (Machine Directive 2006/42/CE of 17th May 2006),
also meets other relevant provisions such as EMC directive 2004/108/CE of 15th December
2004 and the noise emission directive 2000/14/CE of 8th May 2000..
Acoustic power level : 98dB
The EC type certificate has been awarded by:
APAVE
13 à 17 rue Salneuve
75854 PARIS CEDEX 17
Under the reference:
0060/ 5253/ 760/ 10 / 15/ 0007

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TABLE OF CONTENTS
Section 1. GENERAL DESCRIPTION................................................................................................................................... 8
1.1. DESCRIPTION ................................................................................................................................................................. 8
1.2. CHARACTERISTICS - DIMENSIONS ........................................................................................................................... 9
Section 2. SAFETY INSTRUCTIONS.................................................................................................................................. 13
2.1. GENERAL....................................................................................................................................................................... 13
2.2. TIPPING RISKS.............................................................................................................................................................. 14
2.3. CRUSHING AND COLLISION RISKS ......................................................................................................................... 15
2.4. ELECTROCUTION RISKS ............................................................................................................................................ 16
2.5. FALLING RISKS............................................................................................................................................................ 17
2.6. OTHER RISKS................................................................................................................................................................ 17
2.7. OPERATING LIMITATIONS ........................................................................................................................................ 18
2.8. TOWING, LIFTING, TRANSPORT............................................................................................................................... 18
2.9. MAINTENANCE ............................................................................................................................................................ 18
Section 3. PREPARATION AND INSPECTION................................................................................................................. 20
3.1 INSPECTION BEFORE START UP ............................................................................................................................... 20
3.2 INSPECTION TOUR ....................................................................................................................................................... 20
3.3 OPERATING CONTROLS.............................................................................................................................................. 23
Section 4. OPERATION......................................................................................................................................................... 25
4.1. CONTROLS AND INDICATORS.................................................................................................................................. 26
4.2. DIESEL ENGINE OPERATION .................................................................................................................................... 33
4.3. DRIVE –STEERING...................................................................................................................................................... 35
4.4. LIFTING STRUCTURE.................................................................................................................................................. 36
4.5. PARKING - STORAGE.................................................................................................................................................. 38
4.6. HANDLING –STOWAGE FOR TRANSPORT............................................................................................................ 40
Section 5. SAFETIES.............................................................................................................................................................. 41
5.1. TILT SENSOR ................................................................................................................................................................ 41
5.2. LOAD CONTROL........................................................................................................................................................... 42
5.3. SYSTEM FAULT............................................................................................................................................................ 42
5.4. MOVEMENT ALARMS................................................................................................................................................. 43
Section 6. EMERGENCY PROCEDURES .......................................................................................................................... 44
6.1. EMERGENCY CONTROLS........................................................................................................................................... 44
6.2. EMERGENCY TOWING................................................................................................................................................ 44
6.3. AFTER AN INCIDENT .................................................................................................................................................. 45
Section 7. MAINTENANCE FOR THE OPERATOR ........................................................................................................ 46
7.1. DIESEL ENGINE............................................................................................................................................................ 46
7.2. LUBRICATION .............................................................................................................................................................. 47
7.3. WHEELS ......................................................................................................................................................................... 48
7.4. BATTERY....................................................................................................................................................................... 49
Section 8. CONTROL MODULE......................................................................................................................................... 51
8.1. HOME SCREEN ............................................................................................................................................................. 51
8.2. MENUS ........................................................................................................................................................................... 52
8.3. SETTINGS –LOGS ........................................................................................................................................................ 66
8.4. TILT SENSOR CALIBRATION..................................................................................................................................... 70
8.5. REGENERATION OF THE PARTICLE FILTER (Option)........................................................................................... 72
Section 9. SCHEMATICS...................................................................................................................................................... 73
9.1. ELECTRICAL SCHEMATIC......................................................................................................................................... 73
9.2. HYDRAULIC SCHEMATIC.......................................................................................................................................... 74

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1.1. DESCRIPTION
OSCILLATING FRONT
AXLE
STEERING
WORK PLATFORM
UPPER CONTROL STATION
JIB 3
JIB 2
TELESCOPE
JIB 1
GROUND CONTROL STATION
HYDRAULIC OIL TANK
REAR AXLE
HEAT ENGINE COMPARTMENT
FUEL TANK (DIESEL)
BATTERY
COMPARTMENT

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1.2. CHARACTERISTICS -DIMENSIONS
4500
2600
2000
2780 5880
370
2100
370
1510
860
1990

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1m 2m 3m 4m 5m 6m 7m 8m 9m 2m 0 1m
1m
2m
3m
4m
5m
6m
7m
8m
9m
10m
11m
12m
13m
4.3m
12.2m
10.2m
360°

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CHARACTERISTICS
Zebra 12
Max Working height
12.20 m
Max Floor height
10.20 m
Min Floor height
0.37 m
Max outreach (At centre line)
8.10 m
Max working outreach (At centre line)
8.60 m
Structure orientation
360° (Not continuous)
Work platform Rotation
2x 90°
Work platform Dimensions
0.86 x 1.51 m
Max number of persons in the work platform
2
Platform capacity
230 kg
Max admissible wind speed
12.5 m/s (45 km/h)
Max Manual force
400 Newton
Max admissible tilt
4°
Max admissible slope
40%
Overall length (Transport position)
6.05 m
Overall length (Storage position)
4.50 m
Overall width
2.24 m
Overall height (Transport position)
1.99 m
Overall height (Storage position)
2.60 m
Wheelbase
2.00 m
Ground clearance
0.37 m
Oscillating axle travel
0.23 m (14°)
Number of driving wheels
4
Number of steering wheels
2
Tyres (Solid tyres)
21x10-20
Turning radius
Inside
1.72 m
Outside
4.28 m
Travel speed
Transport Position
6 km/h
Platform raised
0.8 km/h
Empty weight
5 200kg
Ground load on one wheel (*)
Effort
3 077 daN
Contact pressure
13.0 kg/cm² (1275 kPa)
(*) : The floor load values indicated may vary depending on the configuration/position of the
machine. An adequate safety margin should be kept with regards to these values.
The weighted acoustic pressure level A on the platform's control station is 78 dB(A).
The weighted acoustic power level emitted by the machine (LWA) is 98 dB (test method
according to European directive 2000/14/CE relating to noise emissions in the environment of
equipment intended to be used outside buildings –Appendix III, Section B, Points 0 and 1).
The total value of the vibrations to which the hand-arm system is exposed does not exceed 2.5m/s².
The average maximum quadratic value weighted by the acceleration frequency to which the whole
body is exposed does not exceed 0.5m/s².
Due to constant improvements made to its products, ATN reserves the right to alter their
specifications and equipment without notice.

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MOVEMENT DURATIONS
Zebra 12
Jib 1
Elevation
16 to 18 seconds
Descent
16 to 18 seconds
Jib 2
Elevation
16 to 19 seconds
Descent
16 to 19 seconds
Jib 3
Elevation
17 to 19 seconds
Descent
17 to 19 seconds
Telescope
Out
Idle
15 to 17 seconds
High regime
11 to 13 seconds
In
Idle
13 to 15 seconds
High regime
11 to 13 seconds
Orientation (end to end)
70 to 80 seconds
Rotation (end to end)
15 to 20 seconds
Note: The movement speeds may vary according to the telescope position, the adjustment
of the limit switches and the adjustment of the load holding valves.

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DANGER
DO NOT USE THIS MACHINE IF YOU
HAVE NOT BEEN TRAINED TO USE IT
SAFELY.
TRAINING COVERS KNOWLEDGE OF
YOUR EMPLOYER'S WORKING
REGULATIONS, THE INSTRUCTIONS
IN THIS MANUAL AND THE CURRENT
REGULATIONS THAT APPLY TO THIS
TYPE OF MACHINE.
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2.1. GENERAL
You, the operator, are the only part of the machine that can think and reason. Your
responsibility is not diminished by the addition of alarm or operating assistance systems. You
must avoid a false sense of security when using the machine. The control and alarm devices
are there to help you and NOT to guide the machine's use.
You, the operator, are the only one responsible for your safety and that of others around you.
Act as a PROFESSIONAL and respect the safety RULES.
This machine must only be used to take people, their tools and their equipment to a place at a
height.
This machine may only be used and maintained by trained and authorised personnel. This
training must be dispensed by qualified personnel.
The operator must acquire detailed knowledge of this machine's characteristics and operating
limits, regardless of their experience with similar equipment.
The operator must read and understand the content of this manual. The manual must be kept in
the document holder provided for this purpose on the working platform for later reference.
All operating personnel must be familiar with the machine's emergency commands and
operation in the event of an emergency.
The operator must stop using the machine in the event of any incorrect operation or any safety
problems concerning the machine or the workplace.
Anyone under the influence of alcohol or drugs or subject to crises, dizziness or loss of control
must not use this machine.
2.1.1 OPERATOR TRAINING
The operator training must cover the following
points:
Use and usage limits for the working
platform commands, commands on the
ground and emergency commands.
Operation of the safety systems and
procedure if an alarm is triggered.
Reading and understanding of the warning
stickers on the machine.
Knowledge of current regulations
concerning this type of machine.
(Classification: Group A –Type 3).
Sufficient knowledge of how the machine operates to be able to recognise incorrect
operation, a fault or a risk of a fault.

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Inspection and controls before start-up.
Risks related to using the machine near overhead obstacles, other moving machines,
holes, obstacles on the ground and tilt.
Risks related to using the machine near conductors or powered electrical equipment.
Use of an approved fall-protection mechanism.
Safety requirements related to a task or specific use of the machine.
2.1.2 INSPECTION OF THE WORKPLACE
Before using the machine, the operator must take precautions to avoid any risk in the
workplace:
- Note the hazardous locations in the working area.
- Note the overhead obstacles, the electrical lines, overheadcranes, cranes or other
elements.
- Note on the ground the presence of holes, bumps, tilt, debris and coatings likely to hide
holes or other dangers.
- Check that the ground is able to support the wheel load.
The machine must only be used in well-ventilated premises.
The machine must be used with sufficient ambient lighting.
The platform must not be raised if the machine is on the platform or trailer of a truck, on a
train, a ship or any other mobile or non-stabilised structure.
Do not operate the machine in hazardous environments unless approved for that purpose
by ATN.
DO NOT use the machine in presence of electromagnetic fields (radar, high voltage
currents…). This could damage the machine’s electronic components
2.2. TIPPING RISKS
Never exceed the working platform's load capacity. Distribute the load evenly across the
platform floor.
Hold down all the loads inside the working platform. Do not suspend a load from any part of
the platform or lifting structure. Do not place a load on the guard rail.
Check that the ground is able to support the maximum wheel load.
Do not drive the machine on slopes or tilts that exceed the maximum acceptable incline.
Do not raise the platform or move with the platform on inclines, hilly or loose surfaces.
Always make sure that the machine is on a firm and even surface before raising the working
platform or moving with the platform raised.
Keep the machine a good distance from holes, bumps, tilt, debris and coatings likely to hide
holes or other dangers on the ground.
Do not raise the working platform if the wind speed is greater than 12.5m/s (45km/h).

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Do not transport panels or large elements when the machine is used outdoors: these
elements increase the wind surface and reduce the machine's stability.
Do not pull or push an element outside the working platform. Acceptable manual force (total):
400N
Do not use the machine as a crane.
Do not use the machine to pull or push any objects.
Do not attach the machine to any neighbouring structure. Never use any part of the machine
to stabilise or support any structure. Do not attach any electrical wires or other cables to the
platform.
2.3. CRUSHING AND COLLISION RISKS
When the machine is moving, keep all
parts of the body inside the platform
guard rail.
Prevent any obstacles from hitting or
hindering the commands or people
onboard the platform.
Make sure that you do not lower the
platform onto any obstacles. It is
recommended that you retract the
telescope before lowering the platform.
Warn the other occupants of the platform
before controlling a movement and obtain
their agreement where necessary.
Make sure that non-operating personnel
are kept out of the area where the
machine is working. Warn personnel on
the ground to keep away from under the
platform when it is raised.
Make sure that the operators of other
machines at a height and on the ground
are alerted to the lifting platform's presence. If necessary, place barriers around the area
where the machine is working and cut the power to overhead cranes.
Note the presence of any obstacles around, above and below the platform before
commanding a movement.
Adapt the movement speed according to the condition of the ground, the incline, the visibility,
the presence of people in the working area, obstructions on the machine's route and any
other factors likely to cause a collision or injury.
Ask a person on the ground to guide you when visibility is reduced.
Take into account the braking or stopping distances according to the movement speed.
Reduce speed when moving on slopes (platform in low position).
It is recommended to wear protection equipment.

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DANGER
NEVER MOVE THE MACHINE OR MOVE PERSONNEL NEAR ELECTRICAL LINES OR
EQUIPMENT.
ALWAYS ASSUME THAT THE ELECTRICAL LINES OR APPLIANCES ARE LIVE
UNLESS YOU ARE SURE THAT THE POWER HAS BEEN CUT.
PERSONNEL ON THE GROUND MUST KEEP AWAY IF THE MACHINE IS BEING USED
NEAR ELECTRIC LINES OR POWERED EQUIPMENT.
IN THE EVENT OF CONTACT WITH AN ELECTRIC LINE OR POWERED APPLIANCE,
PERSONNEL ON THE GROUND MUST KEEP AWAY FROM THE MACHINE UNTIL THE
ELECTRIC POWER HAS BEEN CUT OFF.
Phase to phase voltage Minimum safe distance
0 to 300 V Avoid contact
300 Vto 50 KV 3.05 metres
50 KVto 200 KV 4.60 metres
200 KVto 350 KV 6.10 metres
350 KVto 500 KV 7.62 metres
500 KVto 750 KV 10.67 metres
750 KVto 1000 KV 13.72 metres
2.4. ELECTROCUTION RISKS
This machine is not insulated and does not offer any
protection when near or in contact with an electric
current.
Maintain a minimum safety distance with electric lines
(insulated or otherwise) or powered devices. The
minimum distances indicated in the table below are
provided for information purposes. Regulations specific
to the country or site where the machine is used may
demand greater safety distances.
Take into account the machine's movements and
possible swaying of the electric lines.
Never raise the platform during a storm or lightning.

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2.5. FALLING RISKS
It is recommended that anyone on the platform wears a safety
harness connected to one of the hooking points provided for this
purpose on the work platform. Only attach one harness to each
hooking point.
Check the condition of the guard rail before you use the machine. Check that the access rail
drops back correctly into closed position.
Keep both feet flat on the platform floor at all times. Do not sit or climb onto the guard rails.
Do not use a ladder or climb onto any objects in the platform to reach a greater height.
When the platform is in raised position, do not use the lifting structure to leave the platform.
Do not leave or access the work platform until it is fully lowered.
Remove all debris, grease or any other slippery substance from shoes and from the edge
and floor of the platform.
Always face the machine when accessing or leaving the machine. Keep 3 contact points with
the machine at all times: both hands and one or both feet and one hand.
2.6. OTHER RISKS
During welding operations from the platform, do not use the machine as ground.
During welding or metal cutting operations, make sure that you protect the machine's
components from projections of fusing metal (control station, electric cables, hydraulic hoses,
cylinders, etc.). Avoid any protection on/to the machine, in particular to the fuel tank.
DO NOT use the machine in the presence of electromagnetic fields (radar, high voltage
currents...). This could damage the machine electronic components.

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2.7. OPERATING LIMITATIONS
Model
Zebra 12
Max. floor height
10.20 m
Max. working height
12.20 m
Maximum number of occupants in the work
platform
2
Maximum load on the platform (distributed)
230kg
Maximum wind speed
12.5m/s (45km/h)
Maximum manual force
400 Newton
Max. Tilt
Transversal
4 degrees
Longitudinal
4 degrees
Max slope (see Note)
40%
Operating temperature
-20 … +60°C
-NOTE-
Do not run the diesel engine for over 10 minutes with a tilt or slope over 35%.
2.8. TOWING, LIFTING, TRANSPORT
Do not tow, lift or transport the machine with people or material in the work platform.
Lower the platform completely before towing, lifting or transporting the machine.
The machine must only be towed or lifted in the event of an emergency, a malfunction, a fault
or for loading/unloading. See 6.2 –Emergency towing.
Check the capacity of the equipment used to tow, lift or transport the machine.
2.9. MAINTENANCE
To guarantee the machine's safety, a maintenance and operating verification programme
must be established by a qualified person taking into account the information provided in this
manual and in the maintenance manual.
Before performing any maintenance or repair operations, cut the power to the control
stations.
Never work under the work platform or on the lifting structure without it being supported and
immobilised by appropriate slinging.
Disconnect the battery when working on the electrical circuit or when welding.
Do not smoke, introduce flames, sparks near the battery.
Do not place any metal tools or objects on the battery terminals.
The acid contained in the battery is highly corrosive. Make sure that it does not come into
contact with skin, eyes or clothing. Wear appropriate protective equipment when maintaining
the battery.
Only charge the battery in well-ventilated premises.

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Avoid any projection or make sure flammable products are kept away from the diesel engine
hot parts (mainly collector and exhaust).
Never intervene on a pressurised hydraulic circuit or component: drop the pressure before
dismantling or loosening any components.
Use only identical or equivalent parts and components to the original ones.
Avoid intervening on the diesel engine when it is running. If such an intervention is
necessary, do not wear loose clothing and tie back long hair to ensure it is not caught by
moving parts. Do not intervene near moving parts (fan, alternator, fan belt, etc.).
Do not open the radiator cap when the engine is hot.
No modifications may be made to this machine without written agreement from the
manufacturer ( ). These modifications will invalidate the warranty and the owner and/or
user will be held responsible if an accident occurs.

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DANGER
FAILURE TO CORRECTLY MAINTAIN AND CHECK THIS MACHINE COULD RESULT IN
DEATH OR SERIOUS INJURIES.
THIS MACHINE MUST NOT BE USED IF IT IS NOT IN PERFECT WORKING
CONDITION.
Section 3. PREPARATION AND INSPECTION
Before use, careful inspection and operating check are recommended to ensure that the
machine is in perfect working order.
Do not use the machine if it is damaged or has an operating defect.
Depending on national or local regulations, the machine must be submitted to periodic
verifications and testing.
3.1 INSPECTION BEFORE START UP
1- Make sure that there are no oil or fuel leaks. Check the machine's general cleanliness (slippy
substances on the platform floor).
2- Inspect the machine's structure to detect any damaged parts, cracked welds or any other
anomaly.
3- Check the presence and legibility of the safety stickers. Clean or replace any illegible
stickers.
4- Check that there is a copy of the operator and safety manual in the working platform's
document holder.
5- Carry out the inspection tour described below.
6- Carry out the operating checks described below.
3.2 INSPECTION TOUR
Check each element in the list below in order. For each element, in addition to the criteria
mentioned, check that no parts are loose or missing, that the elements are correctly attached
and that they have no leaks or visible damage.
1- - Diesel engine and accessories: Oil level, cooling fluid level –Hydraulic pumps.
2- Electric cables –Cable run and tightening of the battery connections.
3- Lock of the engine support turntable: Presence of the lock pin on the latch.
4- Oscillating axle - Oscillating axle cylinders.
5- Steering cylinder - Steering bar.
6- Front wheel motors - Wheel pivot pins: No screws missing - Screws correctly tightened.
7- Wheels: Tyres in good condition –No wheel nuts missing –Wheels correctly tightened