ATS BBR3S User manual

This manual contains important operating and safety information. Carefully read and
understand the contents of this manual prior to the operation of this equipment.
www.atspa.com
INSTRUCTION MANUAL
BBR3S
Bending Beam Rheometer 3S

2
REVISED NOVEMBER 2023
Information in this document is subject to change without notice and does
not represent a commitment on the part of:
Applied Test Systems (ATS)
154 East Brook Lane
Butler, PA 16002
USA
Telephone: [phone]
For assistance with set-up or operation, contact the ATS Service
Department. Please have this manual and product serial number readily
available when you call.
© Copyright Applied Test Systems 2023

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Table Of Contents
Introduction ................................................................................................................................ 6
A.1 – Unpacking ..................................................................................................................... 6
A.2 – Standard Users and Passwords .................................................................................... 6
A.3 – Warranty Information..................................................................................................... 6
A.4 – After Sale Support ......................................................................................................... 7
Safety ........................................................................................................................................ 8
B.1 – For Owners, Operators, and Maintenance..................................................................... 8
B.2 – Cautions & Warnings..................................................................................................... 8
System Overview ......................................................................................................................11
..............................................................................................................................................11
C.1 Equipment Parts .............................................................................................................11
Front of Unit .......................................................................................................................11
Back of Unit .......................................................................................................................12
Load Frame ................................................................................................................13
Tank Interior .......................................................................................................................14
Gauge Kit...........................................................................................................................14
C.2 Product Description.........................................................................................................15
Major Components.............................................................................................................15
Accessory Items.................................................................................................................15
Product Specifications........................................................................................................16
Environmental Conditions ..................................................................................................17
Load Frame .......................................................................................................................17
Specimen Support .............................................................................................................18
Air Bearing .........................................................................................................................19
Linear Variable Differential Transformer (LVDT) .................................................................19
Load Cell............................................................................................................................19
Resistance Temperature Detector (RTD) ...........................................................................19
Computer Control System Software ...................................................................................19
Mechanical Refrigeration Unit (Chiller)...............................................................................19
Accessories .......................................................................................................................20
Controls .............................................................................................................................21

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Data Instruments................................................................................................................22
Basic Unit Controls ............................................................................................................23
D.1 Recommended Tools ......................................................................................................24
Installation..........................................................................................................................24
Operation...........................................................................................................................24
D.2 Unpacking the BBR3S ....................................................................................................24
D.3 Assembling the Load Nose .............................................................................................25
D.4 Connecting Equipment....................................................................................................28
Operation ..................................................................................................................................30
E.1 Filling the Bath ................................................................................................................30
E.2 Power Up the BBR3S......................................................................................................30
E.3 Stirrer Motor ....................................................................................................................31
E.4 Overview of Touchscreen and Menus..............................................................................31
E.5 Editing Users and Permissions........................................................................................33
Operator Name Field .........................................................................................................34
Password Field ..................................................................................................................34
User Privilege Switches .....................................................................................................34
Save Button .......................................................................................................................34
Copy Button .......................................................................................................................34
New Button ........................................................................................................................34
Delete Button .....................................................................................................................34
E.6 Standardization Process .................................................................................................35
E.7 Verification Process.........................................................................................................40
E.8 Test Setup.......................................................................................................................44
Test Nam e ..........................................................................................................................45
Test Date............................................................................................................................45
Saving Test Parameters .....................................................................................................45
Copying a Test ...................................................................................................................45
Creating a New Test...........................................................................................................45
Deleting a Test ...................................................................................................................46
Adding Report Images .......................................................................................................46
Adding a Test Company .....................................................................................................46
Standard or Data Report ....................................................................................................46
Deflection Plot and Load Plot .............................................................................................48
Bath Values........................................................................................................................48

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Specimen Values ...............................................................................................................48
Test Times..........................................................................................................................48
E.9 Run Test..........................................................................................................................48
Load Setup ........................................................................................................................49
Start Test............................................................................................................................51
Run Crack Sealant Test – Optional ....................................................................................51
View Test ...........................................................................................................................52
E.10 Diagnostics ...................................................................................................................53
Analog Inputs AI 1, AI 2, and AI 3.......................................................................................54
Analog Outputs AO1 and AO2............................................................................................54
Digital Inputs 1, 2, 3, and 4 ................................................................................................54
Digital Outputs 1 and 2.......................................................................................................54
Digital Outputs 3 and 4.......................................................................................................54
Cool PID Values.................................................................................................................54
Troubleshooting ........................................................................................................................55
F.1 Preface ............................................................................................................................55
F.2 Load Shaft Stuck or Stalled During Verification or Standardization ..................................55
Maintenance .............................................................................................................................57
G.1 Cleaning the BBR3S.......................................................................................................57
G.2 Changing the BBR3S Fluid Bath.....................................................................................57
APPENDIX A: Warranty ............................................................................................................58
To obtain warranty service:....................................................................................................58
APPENDIX B: Declaration of Conformity...................................................................................59
APPENDIX C: Image Glossary .................................................................................................60

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Introduction
A.1 – Unpacking
Retain all cartons and packing materials until the unit is in operation. If
damage has occurred during shipping, notify Applied Test Systems (ATS) and the
carrier immediately. If it is necessary to file a damage claim, retain ALL the
packing materials for inspection by the carrier.
A.2 – Standard Users and Passwords
Every BBR3S is programmed with the three standard user settings. Each
setting has a corresponding password and set of user restrictions. Please refer to
the table below to login and operate your new equipment.
User Name
Password
Permissions
Administrator
admin
Basic
Standardization
Diagnostics
User Edit
Operator
oper
Basic
Standardization
Default
Basic
A.3 – Warranty Information
All new ATS systems are shipped with a warranty. Units have a warranty
against defective parts and workmanship for one calendar year from the date of
shipment. Please see APPENDIX A of this manual for complete details on the
warranty.

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NO.
AMP VAC
PH HZ
DWG
i Figure A.4.1 - ATS Sample Data Tag
A.4 – After Sale Support
If there are any questions concerning the operation of the unit or software,
contact the ATS Service Department at [e-mail].
Before emailing, please obtain the software revision number and the serial
number from the unit’s data tag. A sample data tag is illustrated below, and can
be completed with the unit’s information for easy reference. Please be prepared
to give a complete description of the problem to the ATS Service Department.

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Safety
B.1 – For Owners, Operators, and Maintenance
All ATS equipment is designed to be operated with the highest level of
safety. This manual uses note, caution, and warning symbols throughout, to draw
attention to important operational and safety information.
Read and understand all instructions and safety precautions listed in this
manual before installing or operating your unit. If you have any questions
regarding the operation of the unit or instructions in this manual, contact the ATS
Service Department at +1.724.283.1212.
Read and follow these important instructions. Failure to observe these
instructions can result in permanent damage to the unit, significant property
damage, personal injury or death.
B.2 – Cautions & Warnings
Read and understand all instructions and safety precautions listed in this
manual before installing or operating your unit. If you have any questions
regarding operation of the unit or instructions in this manual, contact our
Service Department.
Thoroughly understand the safety features and operation of the
equipment. This manual will provide operators with safety concerns and
general procedures. Be familiar with correct operating principals and use
good judgment. Also, refer to the appropriate manuals for system
component safety manuals.
Use caution when working with liquids at low temperatures. Protect skin
by wearing protective clothing, and follow safety, operation, and
maintenance procedures described in the appropriate instruction manuals.
Obey all national and local electric code requirements.

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Handle the BBR3S carefully. Avoid dropping and jarring the BBR3S.
Damage to the machine may result if dropping and jarring occurs.
Dangerous high voltages present. Do not attempt to open the enclosure or
gain access to areas where you are not instructed to do so. Refer any
possible servicing to qualified service personnel only.
Injury to the operator could occur if operational procedures are not
followed. Follow all steps or procedures as instructed and refer to
accompanying documents.
Flammable vapors may be emitted from bath. Operate fluid bath in a well-
ventilated area. Do not smoke or use an open flame near the bath. Refer
to fluid manufacturer’s documentation for more detailed information
specific precautions for the bath fluid being used.
Do not submerge hand and arm in extremely cold test bath. Do not
attempt to pull the drain plug when the fluid bath level is high and
temperature is extremely cold. Extremely cold fluid may cause frost bite.
Use caution when handling air hoses during operation or when performing
maintenance as contents will be under pressure.
Handle load cell with care. The load cell will be damaged if the load frame
is put on its side with the load nose attached, or if the load nose is over
tightened.
Handle the refrigeration hose with care. The refrigeration hose may be
damaged if it is twisted or pulled, especially when the unit is cold. Do not
move the refrigeration unit unless it has been turned off for at least 8
hours and has reached room temperature.

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Prevent damage to the cooling unit. Never operate the cooling unit if the
ambient temperature is higher than 25°C.
The cooling unit should be placed in a well-ventilated area, on a stand at
least six inches above the floor and not on the same surface as the
BBR3S.
Carefully place the calibration weights on the load cell’s weight pan. If the
Linear Variable Differential Transducer (LVDT) shaft is bumped, it may
become inaccurate or even permanently damaged.
Avoid damage to the Confidence Beam. Do not leave a load on the
Confidence Beam for an extended period of time. This may cause the
beam to bend and could result in inaccurate readings for future tests.
Before energizing the electrical power to the bending beam rheometer,
turn off all power switches and place all controls in an OFF or neutral
position. Check that your power source is of the appropriate voltage and is
surge-protected. Use appropriate power adapters based upon your region.
FLAMMABLE CHEMICALS may be located within enclosure. Exposure
may result in severe injury. Refer to maintenance manual before servicing.