ATT Zirocco-M100 User manual

Operating Manual
Zirocco-M100 Jet Dryer & Cleaner

2
EU Declaration of Conformity............................................................................................. 4
Annex 1 to EU Declaration of Conformity.............................................................................. 5
Harmonized standards: .............................................................................................................................................5
Other standards: .......................................................................................................................................................5
Other specifications:..................................................................................................................................................5
Nameplate................................................................................................................... 6
Safety Instructions........................................................................................................... 8
Obligations................................................................................................................... 8
Intended use ................................................................................................................ 9
Misuse ........................................................................................................................ 9
Disclaimer ....................................................................................................................11
Introduction..................................................................................................................12
Zirocco-M100 - Jet Dryer & Cleaner....................................................................................12
Product Overview...........................................................................................................13
Display “Page 1”...........................................................................................................14
Display “Page 2”...........................................................................................................14
Spareparts ..................................................................................................................15
Operation.....................................................................................................................16
Safety Instructions ........................................................................................................16
Before start up.............................................................................................................17
Safety Stop .................................................................................................................17
Power-Up ...................................................................................................................18
Shut down and Cooling ...................................................................................................20
Parking and storage.......................................................................................................21
Display shut-down.........................................................................................................21
Re-fuelling..................................................................................................................21
Low Fuel Level.............................................................................................................22
“Change Filter” Indication...............................................................................................22
Air filters/Traditional use ...............................................................................................23
Change Filter(s)............................................................................................................23
Technical Data...............................................................................................................24
Dimensions..................................................................................................................25
Hazard and danger zones ................................................................................................27
Warning Signs ..............................................................................................................28
Troubleshooting.............................................................................................................29
Error Messages .............................................................................................................29
Fuel System Ventilation..................................................................................................30
Check and service ..........................................................................................................32
Turbine Module Box ................................................................................................................................................32
Air filter ................................................................................................................................................................... 32
Cyclone ....................................................................................................................................................................32
Turbine Module Box Replacement .......................................................................................................................... 32
Overview of Recommended Maintenance and Service ........................................................................................... 33
12V Battery and Charging .......................................................................................................................................33
Battery charging......................................................................................................................................................33

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Battery replacement................................................................................................................................................ 34
Wheels.....................................................................................................................................................................34
Replacement of wheels ........................................................................................................................................... 34
Igniter Replacement Guide...................................................................................................................................... 35
Storage & Transportation .................................................................................................38
Wastedisposal................................................................................................................38

4
EU Declaration of Conformity
The undersigned, representing the following manufacturer:
Applied Turbine Technology ApS
Nordborgvej 81, 6430 Nordborg, Denmark
hereby declares that:
Machine type no . 10000-40
is in conformity with all relevant provisions of the following EC directive(s):
DIRECTIVE 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 17 May 2006
on machinery
The EMC Directive 2004/108/EC
Person authorized to collect technical data and make them available to the relevant authorities:
Name
Address
Mike Claudi Kühl
Nordborgvej 81, DK-6430 Nordborg
The machine’s design has taken the standards and specifications referenced in Annex 1 of the EU
Declaration of Conformity into consideration.
Nordborg, December 29, 2019
Brian Ellegaard Andersen
CEO

5
Annex 1 to EU Declaration of Conformity
References to standards and specifications used for the Declaration of Conformity:
H
Harmonizedd sstandards:
Number
Version
Title
DS/EN 60204-
2006
Safety of machinery – Electrical equipment of machines
– General requirements
DS/EN ISO 13849-1
2006
Safety of machinery – Safety-related parts of control
systems – General principles for design
ISO 12100
2011
Safety of machinery – General principles for design.
Risk assessment and risk reduction.
OOtherr standards:
Number
Version
Title
OOtherr specifications:
Number
Version
Title

6
Nameplate
The Zirocco-M100 is provided with a name plate according to the requirements stated in the Directive
2006/42/EC placed in the front of the product above the nozzle cover.
The nameplate is showing the CE symbol as well as the name and contact address of the manufacturing
company.
The nameplate is also showing some important
product information such as:
xTYPE/model number of the product
xS/N fabrication number, a unique product
number
xYear of manufacturing
xLWA, which gives the sound level in dB at
less than 1m distance from the noise source.
The Zirocco-M100 has an A-weighed max sound power level of 108 dBA around the machine and 103 dBA
at the operators’ position, at its max performance. The LWA is here not directly related to an
environmental noise level as weighted average of the different work steps during machine operation. It is
the maximum sound pressure which the operator will experience when using the machine at 100%
performance level
This choice of LWA was made to ensure proper health protection even when the machine is used above its
intended use.
When persons are exposed to excessively loud
environments (85 dB or more), hearing protection
is required to prevent noise-induced hearing losses.
The table to the left is showing the acceptable
noise levels without hearing protection during a
maximum daily exposure.
It is required that the operator of the Zirocco-M100 is using relevant hearing protection to prevent work
induced hearing losses.
In the United States hearing protection is by law assigned a single number rating, NRR, which is an
abbreviation for a Noise Reduction Rating. Hearing protection is available with NRR ratings from 0 to 30.

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The required NRR level of a hearing protection is an estimate of the exposed daily noise level dose, which
then can be converted to an 8-hour Time Weighed Average called TWA.The following table shows the
required NRR rating for the hearing protection dependent of the average machine usage a day.
TWA exposiure Operator
Working hours 1 2 3 4
Work exposure dB(A) 103 103 103 103
(100% Machine performance level)
TWA dose dB(A) 89 93 96 98
NRR protection rating 15 23 29 33
dBA reduction (NRR-7)/2 4 8 11 13
Requirement dB(A) 85 85 85 85
In this table the LWA value is used in the calculation of the TWA dose as a “worst case”, although the
operator normally would operate the machine at lower performance level because the marking equipment
often is limiting the overall operation.
The highest NRR rating for earplugs is 33, and the highest available NRR rating for earmuffs is 31. These
values reflect the level of noise protection available for each device when worn alone. Combining earplugs
with earmuffs can offer a NRR protection level of 36.
The environmental exposure will depend on how the work is done. It is possible to work below an
environmental sound pressure LWA of 108, if that is needed, but it will require that the machine is
operated below 50% of the maximum possible.

8
Safety Instructions
Obligations
Obligations of the Operator/manager:
The Zirocco-M100 must only be operated by personnel with the following knowledge:
xAre aware of the basic workplace safety information and accident prevention regulations.
xHave been instructed and trained in working with the Zirocco-M100.
xHave read and understood this operating manual.
The operator is obliged to as follows:
xTo ensure that the required service and maintenance is performed according to the instructions laid out
in this operating manual.
xTo keep all the warning pictograms on the machine in a legible state.
If you still have queries, please contact the representative or manufacturer.
Obligations of the Operator:
Before starting work, all operators are obliged to as follows:
xTo comply with the basic workplace safety instructions and accident prevention regulations.
xTo read and understand the operating section of the operating manual.
xTo use the required personal protective equipment, when working with the Zirocco-M100.
xTo read the section "Warning symbols and other labels on the machine" in this operating manual, and to
follow the safety instructions represented by the warning symbols, when operating the machine.
xTo get the required work training.
If the operator discovers that a function is not working properly, he must eliminate the fault immediately. If
this is not the task of the operator or if he does not possess the appropriate technical knowledge, then he
must report this fault to his superior (supervisor).

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Intended use
The Zirocco-M100 intended use is for outdoor drying and cleaning of roads, runways, concrete areas or
other areas of non-flammable surfaces.
The product is using the exhaust from a micro jet turbine to dry and clean the surfaces and should not be
used on surfaces covered with sand or gravel as well as waste of or close to flammable materials.
The product is intended to be operated by a professional construction worker according to the guidelines in
the instruction manual using the required PPE's.
When operating the Zirocco-M100 hearing protections is mandatory. In restricted work areas with
limited air exchange respiratory protection or a limited use can be necessary to apply.
A backup operator needs to be present, where oncoming traffic is not shielded from the working area or on
roads in hilly areas.
Misuse
The product Zirocco-M100 should not be used indoor, since the jet turbine is using diesel fuel and the
exhaust emission could be toxic.
As soon as the turbine engine is warming up or running the machine needs to be moved in order not to
leave unintended hot spot marks on the ground.
Bystanders should be kept behind the machine when working, or at a safety distance of 5m away from the
nozzle cover in the working direction. The exhaust can lead to ejection of debris such as dust, sand or small
gravel, which can lead to eye injuries.
Examples of intended use:

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Line and tape marking/removal
Concrete drying
Crack repair
This Operating Manual utilise the following safety signs. Follow these safety signs carefully since failure to
comply may cause personnel injuries or irreparable damage to the equipment.