ATT Zirocco-M100 User manual

Operating Manual
Zirocco-M100 Jet Dryer & Cleaner

2
EU Declaration of Conformity............................................................................................. 4
Annex 1 to EU Declaration of Conformity.............................................................................. 5
Harmonized standards: .............................................................................................................................................5
Other standards: .......................................................................................................................................................5
Other specifications:..................................................................................................................................................5
Nameplate................................................................................................................... 6
Safety Instructions........................................................................................................... 8
Obligations................................................................................................................... 8
Intended use ................................................................................................................ 9
Misuse ........................................................................................................................ 9
Disclaimer ....................................................................................................................11
Introduction..................................................................................................................12
Zirocco-M100 - Jet Dryer & Cleaner....................................................................................12
Product Overview...........................................................................................................13
Display “Page 1”...........................................................................................................14
Display “Page 2”...........................................................................................................14
Spareparts ..................................................................................................................15
Operation.....................................................................................................................16
Safety Instructions ........................................................................................................16
Before start up.............................................................................................................17
Safety Stop .................................................................................................................17
Power-Up ...................................................................................................................18
Shut down and Cooling ...................................................................................................20
Parking and storage.......................................................................................................21
Display shut-down.........................................................................................................21
Re-fuelling..................................................................................................................21
Low Fuel Level.............................................................................................................22
“Change Filter” Indication...............................................................................................22
Air filters/Traditional use ...............................................................................................23
Change Filter(s)............................................................................................................23
Technical Data...............................................................................................................24
Dimensions..................................................................................................................25
Hazard and danger zones ................................................................................................27
Warning Signs ..............................................................................................................28
Troubleshooting.............................................................................................................29
Error Messages .............................................................................................................29
Fuel System Ventilation..................................................................................................30
Check and service ..........................................................................................................32
Turbine Module Box ................................................................................................................................................32
Air filter ................................................................................................................................................................... 32
Cyclone ....................................................................................................................................................................32
Turbine Module Box Replacement .......................................................................................................................... 32
Overview of Recommended Maintenance and Service ........................................................................................... 33
12V Battery and Charging .......................................................................................................................................33
Battery charging......................................................................................................................................................33

3
Battery replacement................................................................................................................................................ 34
Wheels.....................................................................................................................................................................34
Replacement of wheels ........................................................................................................................................... 34
Igniter Replacement Guide...................................................................................................................................... 35
Storage & Transportation .................................................................................................38
Wastedisposal................................................................................................................38

4
EU Declaration of Conformity
The undersigned, representing the following manufacturer:
Applied Turbine Technology ApS
Nordborgvej 81, 6430 Nordborg, Denmark
hereby declares that:
Machine type no . 10000-40
is in conformity with all relevant provisions of the following EC directive(s):
DIRECTIVE 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 17 May 2006
on machinery
The EMC Directive 2004/108/EC
Person authorized to collect technical data and make them available to the relevant authorities:
Name
Address
Mike Claudi Kühl
Nordborgvej 81, DK-6430 Nordborg
The machine’s design has taken the standards and specifications referenced in Annex 1 of the EU
Declaration of Conformity into consideration.
Nordborg, December 29, 2019
Brian Ellegaard Andersen
CEO

5
Annex 1 to EU Declaration of Conformity
References to standards and specifications used for the Declaration of Conformity:
H
Harmonizedd sstandards:
Number
Version
Title
DS/EN 60204-
2006
Safety of machinery – Electrical equipment of machines
– General requirements
DS/EN ISO 13849-1
2006
Safety of machinery – Safety-related parts of control
systems – General principles for design
ISO 12100
2011
Safety of machinery – General principles for design.
Risk assessment and risk reduction.
OOtherr standards:
Number
Version
Title
OOtherr specifications:
Number
Version
Title

6
Nameplate
The Zirocco-M100 is provided with a name plate according to the requirements stated in the Directive
2006/42/EC placed in the front of the product above the nozzle cover.
The nameplate is showing the CE symbol as well as the name and contact address of the manufacturing
company.
The nameplate is also showing some important
product information such as:
xTYPE/model number of the product
xS/N fabrication number, a unique product
number
xYear of manufacturing
xLWA, which gives the sound level in dB at
less than 1m distance from the noise source.
The Zirocco-M100 has an A-weighed max sound power level of 108 dBA around the machine and 103 dBA
at the operators’ position, at its max performance. The LWA is here not directly related to an
environmental noise level as weighted average of the different work steps during machine operation. It is
the maximum sound pressure which the operator will experience when using the machine at 100%
performance level
This choice of LWA was made to ensure proper health protection even when the machine is used above its
intended use.
When persons are exposed to excessively loud
environments (85 dB or more), hearing protection
is required to prevent noise-induced hearing losses.
The table to the left is showing the acceptable
noise levels without hearing protection during a
maximum daily exposure.
It is required that the operator of the Zirocco-M100 is using relevant hearing protection to prevent work
induced hearing losses.
In the United States hearing protection is by law assigned a single number rating, NRR, which is an
abbreviation for a Noise Reduction Rating. Hearing protection is available with NRR ratings from 0 to 30.

7
The required NRR level of a hearing protection is an estimate of the exposed daily noise level dose, which
then can be converted to an 8-hour Time Weighed Average called TWA.The following table shows the
required NRR rating for the hearing protection dependent of the average machine usage a day.
TWA exposiure Operator
Working hours 1 2 3 4
Work exposure dB(A) 103 103 103 103
(100% Machine performance level)
TWA dose dB(A) 89 93 96 98
NRR protection rating 15 23 29 33
dBA reduction (NRR-7)/2 4 8 11 13
Requirement dB(A) 85 85 85 85
In this table the LWA value is used in the calculation of the TWA dose as a “worst case”, although the
operator normally would operate the machine at lower performance level because the marking equipment
often is limiting the overall operation.
The highest NRR rating for earplugs is 33, and the highest available NRR rating for earmuffs is 31. These
values reflect the level of noise protection available for each device when worn alone. Combining earplugs
with earmuffs can offer a NRR protection level of 36.
The environmental exposure will depend on how the work is done. It is possible to work below an
environmental sound pressure LWA of 108, if that is needed, but it will require that the machine is
operated below 50% of the maximum possible.

8
Safety Instructions
Obligations
Obligations of the Operator/manager:
The Zirocco-M100 must only be operated by personnel with the following knowledge:
xAre aware of the basic workplace safety information and accident prevention regulations.
xHave been instructed and trained in working with the Zirocco-M100.
xHave read and understood this operating manual.
The operator is obliged to as follows:
xTo ensure that the required service and maintenance is performed according to the instructions laid out
in this operating manual.
xTo keep all the warning pictograms on the machine in a legible state.
If you still have queries, please contact the representative or manufacturer.
Obligations of the Operator:
Before starting work, all operators are obliged to as follows:
xTo comply with the basic workplace safety instructions and accident prevention regulations.
xTo read and understand the operating section of the operating manual.
xTo use the required personal protective equipment, when working with the Zirocco-M100.
xTo read the section "Warning symbols and other labels on the machine" in this operating manual, and to
follow the safety instructions represented by the warning symbols, when operating the machine.
xTo get the required work training.
If the operator discovers that a function is not working properly, he must eliminate the fault immediately. If
this is not the task of the operator or if he does not possess the appropriate technical knowledge, then he
must report this fault to his superior (supervisor).

9
Intended use
The Zirocco-M100 intended use is for outdoor drying and cleaning of roads, runways, concrete areas or
other areas of non-flammable surfaces.
The product is using the exhaust from a micro jet turbine to dry and clean the surfaces and should not be
used on surfaces covered with sand or gravel as well as waste of or close to flammable materials.
The product is intended to be operated by a professional construction worker according to the guidelines in
the instruction manual using the required PPE's.
When operating the Zirocco-M100 hearing protections is mandatory. In restricted work areas with
limited air exchange respiratory protection or a limited use can be necessary to apply.
A backup operator needs to be present, where oncoming traffic is not shielded from the working area or on
roads in hilly areas.
Misuse
The product Zirocco-M100 should not be used indoor, since the jet turbine is using diesel fuel and the
exhaust emission could be toxic.
As soon as the turbine engine is warming up or running the machine needs to be moved in order not to
leave unintended hot spot marks on the ground.
Bystanders should be kept behind the machine when working, or at a safety distance of 5m away from the
nozzle cover in the working direction. The exhaust can lead to ejection of debris such as dust, sand or small
gravel, which can lead to eye injuries.
Examples of intended use:

10
Line and tape marking/removal
Concrete drying
Crack repair
This Operating Manual utilise the following safety signs. Follow these safety signs carefully since failure to
comply may cause personnel injuries or irreparable damage to the equipment.

11
WARNING
Personal injury / mortal danger
A usage situation of a technical nature or similar that may cause personal injury or
mortal danger.
CAUTION
Damage to machine or accessories
A usage situation of a technical nature or similar that may cause damage to the machine
or its accessories.
ATTENTION
Important information
A usage situation of a technical nature or similar that is very important.
INFORMATION
The product without operational disturbances. Provides useful tips and
recommendations as well as information about the efficient use.
Disclaimer
All specifications and instructions in this document conform to the rules and provisions in the EU
Machinery Directive 2006/42/EC and Directive 2004/104/EC.
INFORMATION
This Operating Manual is subject to change without prior notice.
Contact [e-mail] to request new editions of the Guide.
The warranty will be voided if the product is damaged for one of the following reasons:
•Non-compliance with the instructions in this Operating Manual
•Use of the product for a purpose it is not designed for
•Natural wear or tear
•Incorrect installation performed by the owner or a third party
•Mechanical or technical alterations
•Use of unauthorized spare parts
•Non-compliance with the maintenance instructions or lack of maintenance within the prescribed service
intervals.
•Use of safety button.
K
K

12
Introduction
Zirocco-M100 - Jet Dryer & Cleaner
The Zirocco-M100 jet dryer sets new standards for surface treatment in e.g. the road marking, paving,
fugue sealing, and crack repair industries. The Zirocco-M100 takes advantage of our innovative gas turbine
technology to ensure effective cleaning and drying of surfaces, roads, fugues, and cracks.
•A very flexible machine, which can be pushed by hand for minor jobs or be attached to and pushed by a
line driver for larger projects.
•Independent and convenient machine operation as there is no need for a compressor or bottled gas
supply.
•The Zirocco-M100 is equipped with a gas turbine which operates on standard diesel type EN590. The
Zirocco-M100 does not use LPG, which makes its use possible also in populated areas.
•Only hot air - no open flames (a requirement for operations in airports etc.)
•Drying and cleaning speed up to 6 km/h depending on the surface and weather conditions and nozzle
width.
•Both the Display DP250 and Telematics WS403/WS503 (WS403 is standard and WS503 is optional)
controller are constructed to industrial specifications relevant to the automotive and transport
industries.

13
Product Overview
1) Handlebar incl. controller and display
2) Turbine module box
3) Fuel tank
4) Cyclone separator
5) Turbine cover
6) Gas Spring w/adjusting lever
7) Battery
8) Battery cover
9) Nozzle (available in various designs and widths)
10) Nozzle Cover/Shroud
11) Fuel tank cover
12) Towbar
1
11
3
2
4
5
6
7
8
9
10
12

14
Display, page 1 (Page 1)
Display “Page 1”
1) Operating symbol
2) Battery voltage
3) Fuel level
4) Pre-heater
5) “Run” and “Running” indicate that the machine
is ready for operation
6) Cooling
7) Safety stop Flashes red when the safety stop is
enabled.
8) Start-up/Wait. Flashes when the turbine is
heating up.
9) Temperature indication
10) Operational hours
Display, page 2 (Page 2)
Display “Page 2”
1) Air Flow adjustment up/down
2) - Air Flow is adjusted down
3) + Air Flow is adjusted up
4) Percentage indication
5) Button 1
6) Button 2
7) Button 3
8) Button 4
10
8
1
2
3
4
6
7
5
9
1
4
2
3
5

15
Spareparts
Item
Description
Order no.
Battery Charger 230V assembly
8 A, 12 volts
12000-90
Battery Charger 110V assembly
8 A, 12 volts
12000-95
Fuel filter
40 μm
5000-100
Air filter
50 m2
5000-60
Cyclone separator
0-25 m2
5000-90
Battery
60 Ah
4000-10
Display
DP 250
1000-10
Standard Nozzle
300 mm
2000-280
Labels: ATT
Logo
9000-30
Label: Heat
Warning sign
9000-20
Label: Hearing protection
Warning sign
9000-10
Turbine oil
ATT Turbine oil
7000-80
Quick Release set w. 2 pcs.
Quick Release
15010-30
Swivel Wheel (Rear)
Ø125 mm
5000-40
Wheel (Front)
Ø250 mm
5000-30
Wheel Disc for 5000-30
Wheel Disc
6000-30
Fuel Tank Cap
Fuel Tank Cap
6000-40

16
Operation
Zirocco-M100 may only be operated by personnel, who have read and understood this Operating Manual.
Relevant product-training could cover the following subjects:
•Operation of the Zirocco-M100
•Fuel mix and refuelling procedures
•Maintenance procedures, hereunder air filter and igniter replacement
•Turbine box replacement
•Turbine box ventilation
•Telematics portal (Not necessary for rental clients)
•Machine safety
Safety Instructions
WARNING
Fire hazard
Do not use the Zirocco-M100 indoors or close to flammable material.
Hot exhaust air/safety distance
The outlet temperature next to the turbine is 350 to 550˚C. Keep a distance of at least 5
m from the machine during operation.
Hearing and eye protection
The personnel in the immediate vicinity of the Zirocco-M100 must use hearing
protection and safety goggles, when operating the Zirocco-M100.
CAUTION
Fuel
Use Diesel EN 590 along with 5 % ATT Turbine oil (7000-80) in the mixing ratio 1 to 20.
(20 liters of fuel to 1 liter of ATT Turbine oil). When utilizing US Gallons, the mixing ratio
is 1 liter ATT Turbine Oil to 5 US Gallons of Diesel. In areas where low smoke emission is
needed, then use odourless and smokeless petroleum (use Exxsol D 80 or Shellsol D70
petroleum corresponding to Diesel EN 590).
Nozzle
Always check the nozzle for damages, cracks or constrictions before use.
Keep under supervision
Do not power up and leave the Zirocco-M100 unsupervised.
Do not transport the Zirocco-M100 before it has cooled down completely.

17
Before start up
Figure 1
Set the adjusting lever to the correct working height:
1) Pull or push the lever.
2) Set the handlebar to the desired position.
3) Release the lever.
Safety Stop
Operating the machine
Figure 2
1) The safety wire is connected to a stop switch. The
wire is attached to the operator during operation. If
the operator moves to a distance of more than 0.5 m
from the machine, the safety wire is pulled, and the
turbine stops.
Figure 3
2) If you press the safety button, the turbine stops.
3
1
2

18
Power-Up
Figure 4
1) Press the green start button to turn the display on.
Figure 5
2) To engage the turbine -Turn the key switch to the right (to position 2)
and hold for app. 5 seconds.
The key will automatically return to the middle (position 1), when
released.
See Figure 10
3) The pre-heater symbol in the display will flash, and the current
temperature will be displayed, when above app. 50˚C.
Figure 6
4) The “Start-up/Wait” symbol flashes.
5) It is important to move the machine, when the Start-up/Wait
indication flashes in order to avoid burn marks on the ground.

19
Figure 7
6) Once the machine has warmed up, the” Running” indication will flash
steady green.
7) It is important to move the machine, when the Start-up/Wait
indication flashes in order to avoid burn marks on the ground.
8) The temperature can vary from app. 400-460 °C
Figure 8
9) Press the button 2 to get on page 2
Figure 9
10) Press + to increase the airflow (button 4) or – to decrease the
airflow (button 3). The airflow will increase/decrease with 5% with
every press.
11) By pressing 0% the turbine goes to idle (button 2).

20
Shut down and Cooling
Figure 10
1) Turn the key switch from position”1” to position
”0”. The Zirocco-M100 will immediately slow
down to 0 % (idle), idle for 30 seconds, and then
start a cooling program (will cool down until
below app. 50˚C).
The Zirocco-M100 can be restarted once the
display shows the text” Ready to Start again”.
Figure 11
2) When the key is turned to the left the display will
show “Shut down Wait”
Figure 12
3) During cooling, the cooling symbol will flash in the
display, and the current temperature will be
displayed.
0
1
2